{"id":1322,"date":"2026-07-24T05:05:15","date_gmt":"2026-07-24T05:05:15","guid":{"rendered":"https:\/\/isbm-blowmolding.com\/?post_type=product&p=1322"},"modified":"2026-09-02T07:11:01","modified_gmt":"2026-09-02T07:11:01","slug":"zq60-injection-blow-molding-machine-replacement-for-jomar-ibm65-model","status":"publish","type":"product","link":"https:\/\/isbm-blowmolding.com\/id\/produk\/zq60-injection-blow-molding-machine-replacement-for-jomar-ibm65-model\/","title":{"rendered":"Mesin Cetak Tiup Injeksi ZQ60 Pengganti untuk Model Jomar IBM65"},"content":{"rendered":"

Mesin Cetak Tiup Injeksi ZQ60 adalah mesin IBM berkinerja tinggi yang sepenuhnya digerakkan oleh servo, dirancang sebagai pengganti langsung untuk Model Jomar IBM65. Semua pergerakan mesin digerakkan oleh motor servo, sehingga sepenuhnya menghilangkan penggunaan oli hidrolik dan risiko lingkungan serta kontaminasi yang terkait. Hal ini menjadikan ZQ60 salah satu mesin cetak tiup injeksi serba listrik yang paling mumpuni yang tersedia bagi produsen yang mencari kebersihan, pengulangan, dan pengurangan biaya operasional yang unggul. Untuk botol 30 ml, setiap siklus produksi selesai hanya dalam 8,2 detik, menghasilkan output harian 105.000 botol dengan kapasitas puncak 115.000 botol per 24 jam \u2013 peningkatan throughput sebesar 20% dibandingkan mesin hidrolik konvensional. Efisiensi energi meningkat sebesar 30%, hanya mengonsumsi 12 kWh per jam selama produksi botol 30 ml. Sistem servo enkoder absolut menjamin pengulangan dan presisi pemrosesan yang luar biasa, sementara mekanisme penjepitan khusus menyediakan gaya penjepitan yang dapat disesuaikan mulai dari 40 hingga 80 ton untuk mengakomodasi beragam spesifikasi produk dan konfigurasi cetakan.<\/p>\n

Engineered with a bottom-up structural design, the ZQ60 injection blow moulding machine prevents lubricating oil from entering the mold area, meeting the strict hygienic standards demanded by pharmaceutical packaging and premium plastic bottle production. This makes the machine an ideal plastic injection blow molding machine for FDA-regulated and GMP-compliant manufacturing environments. The machine is fully customizable and adopts an electric cylinder injection unit for enhanced injection stability and significantly reduced maintenance costs. Its conveyor system is designed to integrate seamlessly with downstream automation: visual inspection systems (detecting foreign particles, insufficient bottle-mouth material and uneven bottle bottoms), side-leak testers, labeling machines and automatic packaging equipment can all be connected, enabling fully automated, unattended 24-hour operation. Whether you are producing pharmaceutical vials, cosmetic dispensers, food-grade containers or personal-care bottles, the ZQ60 delivers the precision, speed and cleanliness that modern injection blow molding machine manufacturers and brand owners demand. As a leading customized injection blow molding machine for sale, the ZQ60 is trusted by production facilities across Korea, India, Turkey, Russia, South Africa, Brazil, the USA and Mexico.<\/p>\n

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\"Mesin<\/p>\n

Mold Cavitation (For Reference)<\/h2>\n\n\n\n\n\n
Perkiraan Volume<\/strong><\/td>\n10 ml<\/strong><\/td>\n30 ml<\/strong><\/td>\n60 ml<\/strong><\/td>\n100 ml<\/strong><\/td>\n250 ml<\/strong><\/td>\n500 ml<\/strong><\/td>\n1000 ml<\/strong><\/td>\n<\/tr>\n<\/thead>\n
Kavitasi Maksimum<\/span><\/td>\n14<\/span><\/td>\n10<\/span><\/td>\n10<\/span><\/td>\n8<\/span><\/td>\n5<\/span><\/td>\n3<\/span><\/td>\n2<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Spesifikasi Teknis<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Barang<\/b><\/td>\nSatuan<\/strong><\/td>\nZQ60<\/strong><\/td>\n<\/tr>\n<\/thead>\n
Sistem Injeksi<\/b><\/span><\/td>\n<\/td>\n<\/td>\n<\/tr>\n
Diameter Sekrup<\/span><\/td>\nmm<\/span><\/td>\n45\/50<\/span><\/td>\n<\/tr>\n
Sekrup L\/D<\/span><\/td>\n%<\/span><\/td>\n22:1<\/span><\/td>\n<\/tr>\n
Berat suntikan!<\/span><\/td>\nG<\/span><\/td>\n260\/383<\/span><\/td>\n<\/tr>\n
Daya pemanasan<\/span><\/td>\nKW<\/span><\/td>\n14<\/span><\/td>\n<\/tr>\n
Jumlah zona barel<\/span><\/td>\n<\/td>\n3+N<\/span><\/td>\n<\/tr>\n
Langkah injeksi<\/span><\/td>\nmm<\/span><\/td>\n160<\/span><\/td>\n<\/tr>\n
Sistem Penjepit<\/b><\/span><\/td>\n<\/td>\n<\/td>\n<\/tr>\n
Gaya penjepitan injeksi<\/span><\/td>\nKN<\/span><\/td>\n600<\/span><\/td>\n<\/tr>\n
Langkah pembukaan untuk injeksi<\/span><\/td>\nmm<\/span><\/td>\n140<\/span><\/td>\n<\/tr>\n
Gaya jepit tiupan<\/span><\/td>\nKN<\/span><\/td>\n100<\/span><\/td>\n<\/tr>\n
Langkah pembuka untuk meniup<\/span><\/td>\nmm<\/span><\/td>\n140<\/span><\/td>\n<\/tr>\n
Tinggi angkat meja putar<\/span><\/td>\nmm<\/span><\/td>\n70<\/span><\/td>\n<\/tr>\n
Cetakan<\/b><\/span><\/td>\n<\/td>\n<\/td>\n<\/tr>\n
Ukuran Pelat Maksimum (PxL)<\/span><\/td>\nmm<\/span><\/td>\n600×390<\/span><\/td>\n<\/tr>\n
Ketebalan cetakan<\/span><\/td>\nmm<\/span><\/td>\n240<\/span><\/td>\n<\/tr>\n
Diameter botol<\/span><\/td>\nmm<\/span><\/td>\n120<\/span><\/td>\n<\/tr>\n
Tinggi botol<\/span><\/td>\nmm<\/span><\/td>\n220<\/span><\/td>\n<\/tr>\n
Tinggi botol yang sesuai<\/span><\/td>\nmm<\/span><\/td>\n15-200<\/span><\/td>\n<\/tr>\n
Gerakan pengupasan<\/span><\/td>\nmm<\/span><\/td>\n230<\/span><\/td>\n<\/tr>\n
Sistem hidrolik<\/b><\/span><\/td>\n<\/td>\n<\/td>\n<\/tr>\n
Tekanan Hidraulik<\/span><\/td>\nPeta<\/span><\/td>\n14<\/span><\/td>\n<\/tr>\n
Tenaga motor<\/span><\/td>\nKW<\/span><\/td>\n18.5\/22<\/span><\/td>\n<\/tr>\n
Siklus pengeringan<\/span><\/td>\nS<\/span><\/td>\n4<\/span><\/td>\n<\/tr>\n
Daya Total<\/span><\/td>\nKW<\/span><\/td>\n37<\/span><\/td>\n<\/tr>\n
Daya operasi<\/span><\/td>\n%<\/span><\/td>\n52-70<\/span><\/td>\n<\/tr>\n
Yang lain<\/b><\/span><\/td>\n<\/td>\n<\/td>\n<\/tr>\n
Tekanan udara minimum udara terkompresi<\/span><\/td>\nMPa<\/span><\/td>\n0.7-1.2<\/span><\/td>\n<\/tr>\n
Kapasitas udara terkompresi<\/span><\/td>\nM\u00b3\/menit<\/span><\/td>\n0.7<\/span><\/td>\n<\/tr>\n
Aliran air<\/span><\/td>\nM\u00b3\/jam<\/span><\/td>\n4<\/span><\/td>\n<\/tr>\n
Tekanan air pendingin<\/span><\/td>\nMPa<\/span><\/td>\n0.3-0.4<\/span><\/td>\n<\/tr>\n
Dimensions (L x W x H )<\/span><\/td>\nM<\/span><\/td>\n3.8×1.4×2.18<\/span><\/td>\n<\/tr>\n
Berat bersih<\/span><\/td>\nTon<\/span><\/td>\n5<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
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\n
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<\/div>\n
\n

Merek dan Model yang Dapat Diganti<\/h2>\n<\/div>\n
\n\n\n\n\n\n\n\n\n\n
Kekuatan Abadi<\/strong><\/td>\nGaya Jepit<\/strong><\/td>\nJomar<\/strong><\/td>\nSUMA<\/strong><\/td>\nUniloy<\/strong><\/td>\nBloma<\/strong><\/td>\n<\/tr>\n<\/thead>\n
ZQ40<\/span><\/td>\n40T<\/span><\/td>\nIBM40<\/span><\/td>\n40iB<\/span><\/td>\nUIB70<\/span><\/td>\nIBM45<\/span><\/td>\n<\/tr>\n
ZQ60<\/span><\/td>\n60T<\/span><\/td>\nIBM65<\/span><\/td>\n65iB<\/span><\/td>\nUIB90<\/span><\/td>\nIBM50<\/span><\/td>\n<\/tr>\n
ZQ80<\/span><\/td>\n80T<\/span><\/td>\nIBM85S<\/span><\/td>\n85iB<\/span><\/td>\nUIB120<\/span><\/td>\nIBM85<\/span><\/td>\n<\/tr>\n
ZQ110<\/span><\/td>\n110T<\/span><\/td>\nIBM135<\/span><\/td>\n135iB<\/span><\/td>\nUIB150<\/span><\/td>\nIBM135<\/span><\/td>\n<\/tr>\n
ZQ135<\/span><\/td>\n135T<\/span><\/td>\nIBM175<\/span><\/td>\n175iB<\/span><\/td>\nUIB180<\/span><\/td>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Diameter Sekrup Mesin IBM<\/h3>\n
\n\n\n\n\n\n\n\n\n\n
Kekuatan Abadi<\/strong><\/td>\nDiameter Sekrup<\/strong><\/td>\nJomar<\/strong><\/td>\nSUMA<\/strong><\/td>\nBloma<\/strong><\/td>\n<\/tr>\n<\/thead>\n
ZQ40<\/span><\/td>\n40\/45<\/span><\/td>\n35\/40<\/span><\/td>\n40<\/span><\/td>\n45<\/span><\/td>\n<\/tr>\n
ZQ60<\/span><\/td>\n45\/50<\/span><\/td>\n45<\/span><\/td>\n40\/50<\/span><\/td>\n50<\/span><\/td>\n<\/tr>\n
ZQ80<\/span><\/td>\n55<\/span><\/td>\n55<\/span><\/td>\n50\/60<\/span><\/td>\n50<\/span><\/td>\n<\/tr>\n
ZQ110<\/span><\/td>\n65<\/span><\/td>\n65<\/span><\/td>\n65\/76<\/span><\/td>\n70<\/span><\/td>\n<\/tr>\n
ZQ135<\/span><\/td>\n70<\/span><\/td>\n70<\/span><\/td>\n65\/76<\/span><\/td>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

Mesin IBM Injeksi Berat<\/h3>\n\n\n\n\n\n\n\n\n\n
Kekuatan Abadi<\/strong><\/td>\nBerat Injeksi<\/strong><\/td>\nJomar<\/strong><\/td>\nSUMA<\/strong><\/td>\nBloma<\/strong><\/td>\n<\/tr>\n<\/thead>\n
ZQ40<\/span><\/td>\n190\/260<\/span><\/td>\n180<\/span><\/td>\n169<\/span><\/td>\n180<\/span><\/td>\n<\/tr>\n
ZQ60<\/span><\/td>\n260\/383<\/span><\/td>\n205<\/span><\/td>\n169\/264<\/span><\/td>\n240<\/span><\/td>\n<\/tr>\n
ZQ80<\/span><\/td>\n466<\/span><\/td>\n300<\/span><\/td>\n333\/480<\/span><\/td>\n310\/280<\/span><\/td>\n<\/tr>\n
ZQ110<\/span><\/td>\n540<\/span><\/td>\n450\/550<\/span><\/td>\n580\/770<\/span><\/td>\n560<\/span><\/td>\n<\/tr>\n
ZQ135<\/span><\/td>\n650<\/span><\/td>\n450\/550<\/span><\/td>\n580\/770<\/span><\/td>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

Gaya Penjepit Injeksi Mesin IBM<\/h3>\n\n\n\n\n\n\n\n\n\n
Kekuatan Abadi<\/strong><\/td>\nGaya Penjepitan Injeksi<\/strong><\/td>\nJomar<\/strong><\/td>\nSUMA<\/strong><\/td>\nBloma<\/strong><\/td>\n<\/tr>\n<\/thead>\n
ZQ40<\/span><\/td>\n400KN<\/span><\/td>\n340KN<\/span><\/td>\n386KN<\/span><\/td>\n350KN<\/span><\/td>\n<\/tr>\n
ZQ60<\/span><\/td>\n600KN<\/span><\/td>\n460KN<\/span><\/td>\n580KN<\/span><\/td>\n500KN<\/span><\/td>\n<\/tr>\n
ZQ80<\/span><\/td>\n800KN<\/span><\/td>\n680KN<\/span><\/td>\n720KN<\/span><\/td>\n700KN<\/span><\/td>\n<\/tr>\n
ZQ110<\/span><\/td>\n1100KN<\/span><\/td>\n1210KN<\/span><\/td>\n1200KN<\/span><\/td>\n1250KN<\/span><\/td>\n<\/tr>\n
ZQ135<\/span><\/td>\n1350KN<\/span><\/td>\n1560KN<\/span><\/td>\n1600KN<\/span><\/td>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

Ukuran Cetakan Mesin IBM<\/h3>\n\n\n\n\n\n\n\n\n\n
Kekuatan Abadi<\/strong><\/td>\nUkuran Cetakan<\/strong><\/td>\nJomar<\/strong><\/td>\nSUMA<\/strong><\/td>\nBloma<\/strong><\/td>\n<\/tr>\n<\/thead>\n
ZQ40<\/span><\/td>\n480 \u00d7 340<\/span><\/td>\n394 \u00d7 508<\/span><\/td>\n470 \u00d7 350<\/span><\/td>\n450 \u00d7 390<\/span><\/td>\n<\/tr>\n
ZQ60<\/span><\/td>\n600 \u00d7 390<\/span><\/td>\n432 \u00d7 660<\/span><\/td>\n620 \u00d7 400<\/span><\/td>\n620 \u00d7 430<\/span><\/td>\n<\/tr>\n
ZQ80<\/span><\/td>\n800 \u00d7 400<\/span><\/td>\n464 \u00d7 749<\/span><\/td>\n700 \u00d7 400<\/span><\/td>\n620 \u00d7 430<\/span><\/td>\n<\/tr>\n
ZQ110<\/span><\/td>\n1100 \u00d7 460<\/span><\/td>\n559 \u00d7 1118<\/span><\/td>\n1000 \u00d7 500<\/span><\/td>\n900 \u00d7 480<\/span><\/td>\n<\/tr>\n
ZQ135<\/span><\/td>\n1300 \u00d7 500<\/span><\/td>\n635 \u00d7 1372<\/span><\/td>\n1200 \u00d7 600<\/span><\/td>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

Ukuran Mesin IBM<\/h3>\n\n\n\n\n\n\n\n\n\n
Kekuatan Abadi<\/strong><\/td>\nUkuran Cetakan (M)<\/strong><\/td>\nJomar<\/strong><\/td>\nSUMA<\/strong><\/td>\nBloma<\/strong><\/td>\n<\/tr>\n<\/thead>\n
ZQ40<\/span><\/td>\n3,8 \u00d7 1,3 \u00d7 1,7<\/span><\/td>\n2,72 \u00d7 1,9 \u00d7 2,75<\/span><\/td>\n3,8 \u00d7 1,5 \u00d7 2,3<\/span><\/td>\n4,05 \u00d7 1,52 \u00d7 2,55<\/span><\/td>\n<\/tr>\n
ZQ60<\/span><\/td>\n3,8 \u00d7 1,4 \u00d7 1,8<\/span><\/td>\n2,92 \u00d7 1,98 \u00d7 3,41<\/span><\/td>\n4 \u00d7 1,7 \u00d7 2,3<\/span><\/td>\n620 \u00d7 430 \u00d7 2,55<\/span><\/td>\n<\/tr>\n
ZQ80<\/span><\/td>\n4,5 \u00d7 1,6 \u00d7 2<\/span><\/td>\n3,33 \u00d7 1,94 \u00d7 3,41<\/span><\/td>\n4,5 \u00d7 2 \u00d7 2,6<\/span><\/td>\n620 \u00d7 430 \u00d7 2,55<\/span><\/td>\n<\/tr>\n
ZQ110<\/span><\/td>\n5 \u00d7 1,8 \u00d7 2,2<\/span><\/td>\n3,79 \u00d7 2,4 \u00d7 3,41<\/span><\/td>\n5 \u00d7 2,4 \u00d7 2,7<\/span><\/td>\n900 \u00d7 480 \u00d7 2,55<\/span><\/td>\n<\/tr>\n
ZQ135<\/span><\/td>\n5,5 \u00d7 2 \u00d7 2,4<\/span><\/td>\n4,22 \u00d7 2,67 \u00d7 3,58<\/span><\/td>\n6 \u00d7 2,6 \u00d7 2,7<\/span><\/td>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

Catatan: Merek-merek disebutkan hanya untuk membantu pelanggan memilih produk, bukan untuk menjual produk dari merek-merek tersebut.<\/strong><\/p>\n

Key Features of ZQ60 Injection Blow Molding Machine<\/h2>\n

1. Struktur Bergaya Eropa Lengkap dengan Daya Jepit yang Unggul
\nThe ZQ60 is built on a full European-style frame that delivers a clamping force 20% to 30% larger than comparable models in the same class. This robust construction directly enhances mold sealing integrity, reduces part flash and extends mold service life. Manufacturers replacing aging hydraulic machines or sourcing a best injection blow molding machine for high-volume production will find the clamping advantage critical for maintaining consistent bottle quality across millions of cycles.<\/p>\n

2. Standard High-Precision Angle Divider with Synchronized Motion
\nA standard high-precision angle divider enables perfect synchronization between the mold opening and closing action and the turret lifting movement. This coordinated motion eliminates mechanical conflicts that commonly cause machine downtime on lower-specification IBM machines. The result is a smoother, quieter production cycle with reduced mechanical wear, making it an ideal choice for facilities seeking a reliable full electric mesin cetak tiup injeksi<\/strong><\/a> with minimal maintenance intervention.<\/p>\n

3. Unique Pressurized Clamping Structure for Low Energy Consumption
\nThe ZQ60 features an innovative pressurized clamping structure in which the booster cylinder is completely excluded from the mold opening and closing cycle. The hydraulic dual-system is standard equipment on every unit. This engineered separation of functions reduces energy consumption by 20% to 30% compared to industry peers, substantially lowering the operating cost per thousand bottles. For buyers comparing injection blow molding machine price on a total-cost-of-ownership basis, this efficiency advantage compounds significantly over multi-year production runs.<\/p>\n

4. All-Servo Drive System with Absolute Encoders
\nEvery motion axis of the ZQ60 is servo-driven, with absolute encoders fitted throughout the servo system. Absolute encoders retain position data even after a power interruption, eliminating the need for homing cycles and guaranteeing that the machine resumes production at exactly the correct position. This architecture delivers exceptional repeatability and dimensional precision across all cavities, making the ZQ60 one of the most technically advanced plastic injection blow molding machines available from injection blow molding machine suppliers in this class.<\/p>\n

5. Bottom-Up Hygienic Design for Pharmaceutical and Food-Grade Production
\nThe ZQ60 adopts a bottom-up structural philosophy that physically separates all lubricating oil from the mold cavity zone. No oil can migrate upward into contact with preforms or finished containers, satisfying the strict cleanliness requirements of pharmaceutical packaging standards and food-grade manufacturing protocols. This positions the ZQ60 as an ideal PET injection blow molding machine and HDPE\/PP bottle production platform for GMP-regulated facilities where contamination prevention is non-negotiable.<\/p>\n

6. Fully Customizable with Integrated Downstream Automation Capability
\nZQ60 tersedia sebagai mesin cetak tiup injeksi yang disesuaikan untuk dijual, dengan unit injeksi dan konfigurasi cetakan yang disesuaikan dengan rangkaian produk setiap pelanggan. Unit injeksi silinder listrik meningkatkan konsistensi tembakan dan mengurangi keausan mekanis. Sistem konveyor terintegrasi mendukung koneksi langsung ke kamera inspeksi visual (memeriksa partikel asing, tembakan yang kurang sempurna di mulut botol, dan dasar yang tidak rata), penguji kebocoran samping, mesin pelabelan, dan mesin pengemas kotak, memungkinkan produksi otomatis sepenuhnya selama 24 jam tanpa campur tangan operator.<\/p>\n

\"Mesin<\/p>\n

Prinsip Kerja<\/h2>\n
\n

1. Preform Injection<\/h3>\n

Plastic resin is plasticised in the heated barrel and then injected under controlled pressure into the preform cavity. The bottle neck geometry, including threads and sealing surfaces, is molded with high dimensional accuracy at this stage. Upon completion of the injection and cooling dwell, the mold opens and the mandrel carrying the preform transfers to the blow station. The all-servo injection drive ensures shot weight repeatability within tight tolerances, eliminating preform-to-preform weight variation that commonly plagues conventional hydraulic\u00a0IBM injection blow molding machines. The absolute encoder system records every position, guaranteeing identical results across every cycle, every shift, every day.<\/p>\n<\/div>\n

\n

2. Blow Molding<\/h3>\n

At the blow station, compressed air is introduced through the mandrel at pressures between 0.7 and 1.2 MPa, expanding the preform outward until the plastic conforms precisely to the blow mold cavity walls. The mold holds the bottle in position during a controlled cooling phase, stabilising the final shape. The number of cavities is determined by bottle volume: up to 10 cavities for 30 ml containers and up to 3 cavities for 500 ml containers. This\u00a0one step injection blow molding machine process eliminates the reheating step required by two-stage stretch blow machines, reducing thermal degradation and energy use. Once cooling is complete, the blow mold opens and the turret rotates to the stripping station.<\/p>\n<\/div>\n

\n

3. Stripper and Ejection<\/h3>\n

Di stasiun pelepasan, botol jadi secara otomatis dikeluarkan dari batang inti ke konveyor pengeluaran, siap untuk diproses lebih lanjut. Ketiga tindakan tersebut \u2013 injeksi preform, pencetakan tiup, dan pengeluaran \u2013 terjadi secara bersamaan di stasiun masing-masing selama setiap siklus mesin. Operasi simultan inilah yang memungkinkan mesin cetak tiup injeksi ZQ60 mencapai throughput terdepan di industri hingga 115.000 botol per 24 jam tanpa menghasilkan sisa tepi. Tidak ada pemangkasan sisa cetakan, tidak ada penggilingan ulang limbah, dan tidak ada penanganan sekunder. Sifat proses yang bebas sisa menjadikan ZQ60 sebagai solusi mesin cetak tiup injeksi yang benar-benar bebas sisa tepi, memberikan lingkungan produksi yang lebih bersih dan berbiaya lebih rendah dibandingkan dengan alternatif ekstrusi tiup.<\/p>\n<\/div>\n

\"Mesin<\/p>\n

Industri Aplikasi<\/h2>\n

Botol Kimia
\nThe ZQ60 produces chemical storage bottles in HDPE and PP with consistent wall thickness and tight neck tolerances, essential for safely containing solvents, cleaning agents and laboratory reagents. The scrap-free process and multi-cavity tooling reduce per-unit cost significantly for high-volume chemical packaging runs.<\/p>\n

Botol Kosmetik
\nProduksi kemasan kosmetik pada ZQ60 menghasilkan permukaan akhir yang sempurna dan dimensi ulir yang presisi, yang sangat penting untuk pemasangan pompa dan kepala semprot. Baik untuk memproduksi botol parfum 30 ml atau wadah lotion 250 ml dalam bahan PS atau ABS transparan, presisi servo mesin memastikan setiap unit memenuhi standar estetika yang tinggi dari merek kecantikan premium.<\/p>\n

Botol Minuman
\nFor small-volume functional beverages, health drinks and lactic acid bacteria products, the ZQ60 produces PP and high-transparent PS bottles with no bottom seam and no flash. The bottom-up design keeps the production zone oil-free, meeting food-contact hygiene requirements without additional surface treatment of the finished bottle.<\/p>\n

Botol Farmasi
\nThe ZQ60 is a preferred PET injection blow molding machine and HDPE bottle production platform for pharmaceutical customers requiring GMP-compliant manufacturing. The oil-free mold zone, absolute encoder precision and integrated visual inspection compatibility make this machine suitable for tablet bottles, liquid medicine containers, eye drops and nasal spray bottles where batch-to-batch consistency is a regulatory requirement.<\/p>\n

Lotion Bottles
\nBotol lotion perawatan pribadi, wadah krim tangan, dan kemasan sabun mandi cair mendapat manfaat dari kemampuan ZQ60 untuk menghasilkan ketebalan dinding yang seragam dan permukaan mengkilap pada PP dan LDPE transparan atau berpigmen. Konfigurasi rongga yang fleksibel memungkinkan produsen untuk beralih antara botol lotion 100 ml, 250 ml, dan 500 ml tanpa perubahan peralatan yang besar, mengurangi waktu peralihan dan meningkatkan fleksibilitas produksi.<\/p>\n

Botol Sabun Cuci Piring
\nBotol sabun cuci piring dan deterjen rumah tangga membutuhkan kapasitas cetak yang tinggi untuk mencapai biaya per unit yang kompetitif. Kemampuan 10-cavity pada 30 ml dan 5-cavity pada 250 ml dari ZQ60 memungkinkan merek deterjen mencapai tingkat throughput yang dibutuhkan untuk rantai pasokan ritel massal, sementara penggerak servo menjaga tingkat energi dan kebisingan tetap rendah sehingga cocok untuk lingkungan pabrik dengan satu shift maupun beberapa shift.<\/p>\n

Soap Bottles
\nLiquid hand soap dispensers and refill containers are efficiently produced on the ZQ60 in HDPE and PP, with neck thread accuracy that ensures leak-free sealing with pump and disc-top closures. The ability to connect downstream labeling and capping machines to the exit conveyor creates a fully integrated filling line that reduces labor and floor space requirements for soap bottle manufacturers.<\/p>\n

Botol Makanan
\nCondiment bottles, spice containers, honey jars and nutritional supplement packaging are produced on the ZQ60 with consistent gram weight and wall thickness. The absence of hydraulic oil in the mold zone and the zero-waste scrap-free process meet the contamination controls required by food-safety certifications, making this blow injection molding machine a practical choice for food-grade bottle manufacturers across global markets.<\/p>\n\n\n\n\n\n\n
\"Mesin<\/td>\n\"Mesin<\/td>\n<\/tr>\n
Botol Kosmetik<\/strong><\/td>\nBotol Kimia<\/strong><\/td>\n<\/tr>\n
\"Mesin<\/td>\n\"Mesin<\/td>\n<\/tr>\n
Botol Farmasi<\/strong><\/td>\n Botol Pipet<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

ZQ60 IBM Machine Components<\/h2>\n
\n

Cetakan Injeksi<\/h3>\n

The injection mold is manufactured from imported S136 steel alloy or 4Cr13 stainless steel, both chosen for superior corrosion resistance and high hardness that extends mold service life. The cavity and neck inserts are designed with interchangeable components so that neck and body geometries can be modified without replacing the entire mold base. Max platen size on the ZQ60 is 600 x 390 mm, accommodating mold thicknesses up to 240 mm. All mold machining is performed to tolerances that guarantee the bottle mouth and thread dimensions are accurate and 100% sealed upon first use.<\/p>\n<\/div>\n

\n

Stasiun Injeksi<\/h3>\n

The injection station is where resin is injected into the multi-cavity preform mold under 600 kN of clamping force, the highest in this class of\u00a0injection blow molding machines. The 140 mm opening stroke provides generous mold clearance for smooth preform transfer onto the mandrel. The station operates simultaneously with the blow and stripping stations, meaning no productive time is ever wasted waiting for a single operation to complete before the next begins.<\/p>\n<\/div>\n

\n

Stasiun Tiup<\/h3>\n

At the blow station, 100 kN of blowing clamping force holds the blow mold closed while compressed air at 0.7 to 1.2 MPa expands the preform against the cavity walls. The 140 mm opening stroke at this station matches the injection station geometry for consistent mandrel transfer. The blow station clamp tonnage, like the injection clamp, is driven by the pressurized clamping structure, which excludes the booster cylinder from the opening and closing cycle, reducing wear and energy draw during this high-frequency operation.<\/p>\n

\n

Cetakan Tiup<\/h3>\n

The blow mold defines the final exterior shape of the container, including surface texture, label panel geometry and base design. It is engineered with efficient cooling channels to minimize the cooling dwell time while maintaining dimensional accuracy. The interchangeable cavity insert design allows manufacturers to run multiple bottle designs from the same mold base, significantly reducing the capital outlay for tooling when introducing new container formats to an existing production line running on the ZQ60\u00a0IBM machine.<\/p>\n<\/div>\n

\n

Stasiun Pengupasan<\/h3>\n

The stripping station ejects finished bottles from the cold core rods onto the output conveyor with a 230 mm stripping stroke, sufficient to cleanly release containers up to 220 mm in height. Because ejection occurs simultaneously with injection and blowing at the other stations, the stripping station contributes zero additional time to the machine cycle. Bottles exit in an upright orientation and travel directly to downstream inspection, labeling or packing equipment, supporting fully automated unattended production as a\u00a0single stage injection stretch blow molding machine\u00a0line concept.<\/p>\n

\n

Stock Preparation \/ Injection Device<\/h3>\n

Perangkat injeksi ini memiliki ulir 45 mm atau 50 mm dengan rasio L\/D 22:1 dan tiga zona pemanas atau lebih, yang memberikan plastisasi menyeluruh dan seragam pada HDPE, PP, LDPE, dan resin rekayasa lainnya. Penggerak silinder listrik memberikan tekanan injeksi yang konsisten dan kontrol berat tembakan, menjadikan komponen ini sebagai jantung dari kualitas output mesin. Berat injeksi maksimum mencapai 383 g, mendukung berbagai volume wadah mulai dari 1 ml hingga 1.000 ml.<\/p>\n<\/div>\n

\n

Sistem Hot Runner<\/h3>\n

Sistem hot runner yang dioptimalkan menjaga keseragaman suhu leleh yang tepat di semua rongga, meminimalkan penyimpangan berat gram dan variasi ketebalan dinding dari satu rongga ke rongga lainnya. Hot runner yang terkalibrasi dengan baik sangat penting untuk perkakas dengan banyak rongga karena ketidakseimbangan suhu apa pun akan menghasilkan preform dengan distribusi material yang tidak konsisten. Desain hot runner Ever-Power dirancang untuk waktu tinggal yang singkat, mencegah degradasi material bahkan dengan resin yang sensitif terhadap panas seperti PS transparan atau PCTG.<\/p>\n<\/div>\n

\n

Core Rod (Mandrel)<\/h3>\n

The mandrel is a precision-machined component that simultaneously forms the internal bore of the preform during injection and then acts as the air supply conduit during the blow stage. A specially structured mandrel design on the ZQ60 maintains fast molding cycles while achieving excellent core cooling efficiency. Proper mandrel cooling directly reduces the thermal cycle time and ensures that the preform wall is at the correct temperature when blow air is introduced, critical for achieving uniform bottle wall thickness.<\/p>\n<\/div>\n

\n

Bentuk Botol Pra-cetak<\/h3>\n

In the ZQ60 one-step process, the preform is produced and immediately blown in the same machine cycle while still thermally conditioned, eliminating the reheating stage needed in two-stage stretch blow production. This means the preform retains its molecular orientation from injection, producing bottles with better clarity and impact resistance than reheated preform alternatives. The preform neck geometry is finalized at the injection station and remains undisturbed throughout the blow and stripping stages.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

\"Mesin<\/p>\n

ZQ60 vs. Jomar IBM65: Advantage Comparison<\/h2>\n

1. Higher Injection Clamping Force
\nThe ZQ60 delivers 600 kN of injection clamping force, compared to 460 kN on the Jomar IBM65. This 30% advantage in clamping capability allows the ZQ60 to run more demanding molds and higher-cavitation tooling at full production speed without flash risk, something that operators of the IBM65 often encounter at the upper edge of its clamping capacity. For buyers evaluating injection blow molding machine price against actual output capability, the clamping advantage is a significant production-value differentiator.<\/p>\n

2. Larger Mold Platen Capacity
\nZQ60 mengakomodasi ukuran pelat maksimum 600 x 390 mm dibandingkan dengan format 432 x 660 mm pada Jomar IBM65. Geometri pelat ZQ60 secara khusus dioptimalkan untuk tata letak cetakan multi-rongga yang lebih lebar dan pendek yang umum dalam desain perkakas gaya Eropa, memungkinkan hingga 10 rongga pada 30 ml. Hal ini secara langsung menghasilkan output yang lebih tinggi per siklus dan biaya perkakas yang lebih rendah per rongga dibandingkan dengan konfigurasi cetakan IBM65.<\/p>\n

3. Full Servo Drive vs. Hydraulic-Only
\nThe Jomar IBM65 is a hydraulically driven platform, meaning it requires hydraulic oil, regular oil changes, oil cooling systems and associated fluid management. The ZQ60 eliminates all hydraulic oil from machine motion, delivering a cleaner, quieter and lower-maintenance operating environment. This is particularly valuable in pharmaceutical and food packaging plants where hydraulic oil contamination risk is a regulatory and quality concern that the IBM65 forces operators to mitigate with secondary containment systems.<\/p>\n

4. 20% Faster Cycle with Higher Throughput
\nThe ZQ60 achieves an 8.2-second cycle time for 30 ml bottles, producing up to 115,000 bottles in a 24-hour period. The Jomar IBM65, as a hydraulic machine, cannot match this servo-driven cycle speed without proportionally higher energy consumption. The ZQ60 achieves this speed with 30% lower energy draw, meaning not only do you produce more bottles per day, but the energy cost per thousand bottles is dramatically lower than on the IBM65.<\/p>\n

5. Higher Injection Weight Capacity
\nDengan berat injeksi hingga 383 g (sekrup 50 mm), ZQ60 jauh melampaui berat injeksi maksimum 205 g milik Jomar IBM65. Ini berarti ZQ60 dapat menghasilkan wadah yang lebih besar atau menjalankan lebih banyak rongga dengan preform yang lebih berat tanpa memerlukan penggantian sekrup atau kompromi material. Bagi produsen yang menjalankan format botol kecil dan besar pada mesin yang sama, kapasitas berat injeksi yang lebih tinggi dari ZQ60 menawarkan fleksibilitas penjadwalan produksi yang jauh lebih besar.<\/p>\n

6. Downstream Automation Integration
\nThe ZQ60 is designed from the outset to connect to visual inspection cameras, side-leak testers, labeling machines and case packers at the exit conveyor. The Jomar IBM65 was designed in an era when such integration was not a standard factory requirement. Upgrading IBM65 lines to accommodate modern downstream automation typically requires costly custom conveyor modifications, while the ZQ60 exits the factory with these integration points already engineered in as standard features.<\/p>\n

\"Mesin<\/p>\n

Bahan Baku yang Kompatibel<\/h2>\n
\n

HDPE (Polietilen Densitas Tinggi)<\/h3>\n

HDPE is the dominant resin for pharmaceutical, chemical and household product containers. On the ZQ60, HDPE processes smoothly in the 45-50 mm screw, producing bottles with high chemical resistance, good impact strength and FDA food-contact compliance. Typical applications include tablet bottles, liquid medicine containers, shampoo bottles and detergent packaging.<\/p>\n<\/div>\n

\n

PP (Polipropilen)<\/h3>\n

Polipropilena menawarkan ketahanan kimia yang sangat baik dan dapat disterilkan dengan autoklaf atau radiasi gamma, menjadikannya resin pilihan untuk wadah yang digunakan di rumah sakit, botol susu bayi, dan wadah makanan yang perlu tahan terhadap aplikasi pengisian panas. Pemanasan barel multi-zona ZQ60 memberikan profil suhu yang tepat untuk PP, yang memiliki rentang pemrosesan yang sempit dan sensitif terhadap degradasi geser.<\/p>\n<\/div>\n

\n

LDPE (Polietilen Densitas Rendah)<\/h3>\n

LDPE dipilih di mana fleksibilitas dan pengeluaran yang mudah ditekan diperlukan, seperti botol tetes mata, wadah semprot hidung, dan tabung kosmetik yang lembut. Viskositas lelehnya yang rendah memungkinkan LDPE mengalir ke bagian dinding preform yang halus pada tekanan injeksi sedang. Kontrol injeksi servo ZQ60 memastikan manajemen berat tembakan yang presisi untuk LDPE, yang viskositasnya yang rendah membuatnya rentan terhadap flash jika tekanan tidak dikontrol dengan ketat.<\/p>\n<\/div>\n

\n

Transparent PS (Polystyrene)<\/h3>\n

PS dengan transparansi tinggi digunakan untuk botol minuman bening, wadah minuman untuk bakteri asam laktat, dan kemasan display kosmetik di mana kejernihan seperti kaca diinginkan dengan bobot yang lebih ringan daripada kaca. Sistem hot runner ZQ60 dioptimalkan untuk sensitivitas panas PS, meminimalkan waktu tinggal untuk mencegah penguningan atau kekeruhan. Botol yang dihasilkan memiliki kejernihan optik yang dibutuhkan oleh spesifikasi kemasan ritel premium.<\/p>\n<\/div>\n

\n

ABS (Akrilonitril Butadiena Stirena)<\/h3>\n

ABS provides excellent rigidity and surface finish quality for premium cosmetic packaging, perfume bottles and personal-care containers where a high-gloss, dimensionally stable container is required. The ZQ60 processes ABS with the temperature stability needed to maintain consistent melt flow, and the servo injection system prevents the pressure spikes that can cause surface sink marks on ABS parts.<\/p>\n<\/div>\n

\n

PCTG and EVA<\/h3>\n

PCTG adalah resin kemasan baru yang menggabungkan kejernihan seperti PET dengan kemudahan pemrosesan dan ketahanan kimia yang lebih baik, sehingga populer untuk wadah kosmetik dan perawatan pribadi premium. EVA (etilena vinil asetat) menawarkan fleksibilitas seperti karet untuk kemasan yang mudah ditekan. Kedua material ini mendapat manfaat dari pengaturan suhu barel yang presisi dan geometri sekrup geser rendah pada ZQ60, yang memastikan kualitas leleh yang konsisten tanpa degradasi resin.<\/p>\n

\"Botol<\/p>\n

Karakteristik Cetakan Otomatis Seri ZQ<\/h2>\n

1. Activity-Designed Cavity and Neck Inserts
\nThe injection mold is engineered with independently removable cavity and neck inserts connected by a specially designed oil circuit. This configuration allows neck and body geometry changes to be carried out quickly and conveniently without disturbing the mold base assembly. Consistent temperature distribution across all cavities is maintained by the integrated oil channel layout, ensuring uniform preform wall thickness and billet dimensions across every cavity in the tool at all times.<\/p>\n

2. Premium Steel Alloy for Long Service Life
\nZQ series molds are manufactured from imported S136 steel alloy or 4Cr13 stainless steel, both recognized for their superior hardness, polishability and resistance to corrosion from plastics processing. The high-strength steel used for mold cavities and cores extends service life substantially beyond molds made from commonly used domestic steel, reducing the frequency and cost of mold refurbishment in multi-shift, high-cavitation production environments where mold wear is a significant operational cost factor.<\/p>\n

3. Optimized Hot Runner with Minimal Weight Deviation
\nThe hot runner system is precisely balanced to minimize gram weight deviation and wall thickness variation across all cavities. The specially structured mandrel design keeps molding cycle time fast while achieving excellent core cooling performance, two objectives that are typically in tension with each other. By resolving this conflict through engineering rather than process compromise, ZQ series tooling enables operators to run at the fastest possible cycle without sacrificing bottle wall uniformity or dimensional accuracy in the finished container.<\/p>\n

4. Accurate Mouth and Thread Dimensions, 100% Sealed
\nThe bottle neck and thread geometry is molded with dimensional accuracy that guarantees a 100% hermetic seal when matched with the specified closure. This precision is achieved through tight tolerancing of the neck insert machining and the controlled clamping force at the injection station. For pharmaceutical and food applications where a failed seal represents both a regulatory non-conformance and a product liability risk, the guaranteed thread accuracy of ZQ series tooling provides production managers with confidence and eliminates the need for secondary leak testing of every unit.<\/p>\n

5. Zero Burrs and No Waste at Mouth or Bottom
\nThe injection blow process by its nature produces no pinch-off weld line at the bottle bottom and no flash at the bottle mouth, unlike extrusion blow molding where both features are inherent to the process. ZQ series mold design eliminates residual burrs through precise parting line alignment and tight mold shut-off tolerances. Bottles exit the stripping station with clean mouths and smooth bases, requiring no trimming, deburring or regrinding step before they proceed to filling and packaging lines.<\/p>\n

6. Consistent Size, Weight, Mold Line and Wall Thickness
\nEvery bottle produced by ZQ series tooling on the ZQ60 machine exhibits consistent external dimensions, gram weight, parting line location and wall thickness distribution. This multi-attribute consistency is the combined result of servo injection precision, balanced hot runner temperature, high-strength steel cavity rigidity and accurate mandrel cooling. For customers running automated filling lines with weight-based rejection systems or optical closure inspection, this consistency eliminates false rejects and reduces filler downtime caused by out-of-spec container geometry.<\/p>\n

\"Cetakan<\/p>\n

Common Injection Blow Molding Problems and Solutions<\/h2>\n

Preform Defects<\/strong>
\nPenyebab: Parameter injeksi yang salah termasuk suhu, tekanan, dan kecepatan; desain cetakan yang tidak tepat dengan keseimbangan gerbang atau saluran yang tidak memadai; atau ketidakkonsistenan resin antar batch produksi yang menyebabkan hasil cetakan kurang sempurna, kelebihan material (flash), atau tanda cekung pada permukaan preform. Solusi: Lakukan studi optimasi parameter pada HMI ZQ60, sesuaikan suhu, tekanan, dan kecepatan dalam rentang yang direkomendasikan oleh pemasok resin. Periksa gerbang cetakan di bawah pembesaran untuk melihat adanya erosi atau penyumbatan sebagian. Tetapkan prosedur pemeriksaan material yang masuk termasuk pengujian indeks aliran leleh untuk mendeteksi variasi resin antar batch sebelum mencapai mesin.<\/p>\n

Variasi Ketebalan Dinding<\/strong>
\nCauses: Uneven heat distribution in the preform due to imbalanced hot runner zone temperatures or mandrel cooling circuit blockage; non-uniform material distribution caused by incorrect injection speed ramping during the fill phase. Solutions: Verify all hot runner zone temperatures are within 3 degrees of setpoint using calibrated thermocouples. Flush mandrel cooling circuits to remove any scale or mineral buildup reducing flow. Adjust injection speed profiling on the ZQ60 servo controller to achieve a consistent fill front velocity across all cavities, minimizing shear heating variation that contributes to non-uniform wall distribution.<\/p>\n

Surface Imperfections<\/strong>
\nCauses: Surface scratches or blemishes on the bottle arise from mold cavity contamination, tooling wear or incorrect blow molding parameters including pressure and temperature. Bubbles in the bottle wall indicate moisture in the resin or volatiles generated by thermal degradation. Solutions: Establish a preventive mold cleaning schedule using approved mold-release and cavity cleaner products. Inspect cavity surfaces under raking light for scratches that require polishing. Pre-dry all hygroscopic resins. Reduce barrel temperature or screw speed if melt degradation is occurring, and check the HMI for any overtemperature alarms logged during the affected production period.<\/p>\n

Neck Finish Issues<\/strong>
\nCauses: Uneven or rough thread edges result from improper preform positioning during the injection stage or from wear in the blow mold parting surfaces adjacent to the neck area. Parting line witness marks on the neck thread can cause closure leakage. Solutions: Verify preform centering on the mandrel after transfer from the injection to the blow station. Inspect blow mold parting faces and neck ring contact areas for wear and reseal as needed. Adjust blow pressure timing to ensure adequate pressure dwell during the cooling phase, which stabilizes thread geometry before mold opening. Measure finished bottles against closure fit gauges on a routine sampling basis.<\/p>\n

Material Blowout<\/strong>
\nPenyebab: Tekanan tiup melebihi kapasitas struktural dinding preform, biasanya akibat titik tipis pada dinding preform yang disebabkan oleh pengisian injeksi yang tidak merata atau eksentrisitas mandrel; atau dari peningkatan tekanan tiup yang terlalu agresif selama fase awal sebelum preform bersentuhan dengan dinding cetakan dengan benar. Solusi: Kurangi laju peningkatan tekanan tiup awal pada pengaturan parameter tiup ZQ60. Periksa preform yang diambil sampelnya sebelum tahap tiup untuk melihat adanya titik tipis yang terlihat atau distribusi dinding yang tidak simetris. Pastikan keselarasan mandrel sesuai spesifikasi untuk mencegah pembentukan preform eksentrik yang menciptakan zona lemah berdinding tipis yang rentan terhadap ledakan di bawah tekanan produksi normal.<\/p>\n

Cycle Time Variability<\/strong>
\nPenyebab: Variasi waktu siklus pada ZQ60 umumnya timbul dari suhu air pendingin yang tidak konsisten yang memengaruhi waktu tinggal preform dan cetakan tiup; fluktuasi tekanan pasokan udara terkompresi yang memperpanjang atau memperpendek fase peniupan; atau ketidakkonsistenan batch resin yang mengubah perilaku aliran lelehan dan karenanya waktu pengisian injeksi. Solusi: Pasang pendingin khusus untuk sirkuit pendingin cetakan ZQ60 untuk menjaga suhu air dalam satu derajat dari titik pengaturan. Pasang regulator tekanan udara dan tangki penerima khusus untuk menahan fluktuasi pasokan udara terkompresi. Catat dan lacak tren waktu siklus per shift terhadap nomor batch resin untuk mengidentifikasi variasi terkait material dan mengatasinya di tingkat pemasok resin.<\/p>\n

\"Mesin<\/p>\n

Mengapa Memilih Mesin Cetak Tiup Injeksi Ever-Power?<\/h2>\n

Mexico Ever-Power ISBM Machinery Co., Ltd. is a specialist manufacturer and global supplier of automatic one-step injection blow molding machines and supporting injection-blowing molds. As a focused injection blow molding machine manufacturer, our entire product development, engineering and manufacturing capability is dedicated to this technology, which means our customers receive the benefit of deep, application-specific expertise that general-purpose machinery companies cannot replicate.<\/p>\n

Our product range covers injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines and a full suite of auxiliary equipment. This breadth of capability means that we can advise customers objectively on the most appropriate technology for their specific container design, resin type and production volume, rather than recommending the machine we happen to manufacture regardless of fit. Our engineering team includes specialists in injection-blowing machinery and mold design with extensive theoretical and practical experience across pharmaceutical, cosmetic, food, beverage and chemical packaging applications.<\/p>\n

The ZQ60 and the full ZQ series are manufactured to European structural standards with servo drive systems, absolute encoder precision and a bottom-up hygienic design philosophy that matches the operational requirements of GMP-regulated production environments. Our product applications cover pharmaceutical packaging, food packaging, healthcare packaging, cosmetic packaging and general plastic packaging for containers from 1 ml to 1,000 ml in HDPE, LDPE, PP, PS, ABS, EVA, PCTG and corn-based environmental resins.<\/p>\n

We deliver a one-stop turnkey project service that begins with container specification review and machine selection, continues through mold engineering, machine manufacture and factory acceptance testing, and extends through shipping, installation, operator training and long-term after-sales technical support. Our 24\/7 service hotline, regional technical contacts across Korea, India, Turkey, Russia, South Africa, Brazil, the USA and Mexico, and structured preventive maintenance program ensure that customers receive the operational support they need to keep their injection blow molding machines running productively.<\/p>\n

\"Produsen<\/p>\n

Pertanyaan yang Sering Diajukan (FAQ)<\/h2>\n

T: Apa perbedaan antara mesin cetak tiup injeksi dan mesin cetak tiup peregangan injeksi?<\/strong>
\nA: An injection blow molding machine (IBM) produces bottles in a one-step process where the preform is injected and then immediately expanded by blow air in the same machine cycle without axial stretching. An injection stretch blow molding machine (ISBM) adds a mechanical stretch rod that simultaneously extends the preform axially while blow air expands it radially, producing biaxially oriented containers with higher clarity and strength. The ZQ60 is an IBM machine, making it ideal for HDPE, PP, LDPE, PS and ABS containers where biaxial orientation is not required. For PET water bottles or carbonated drink containers requiring maximum clarity and impact resistance, an ISBM or single stage injection stretch blow molding machine would be the appropriate choice.<\/p>\n

Q: Is the ZQ60 a true drop-in replacement for the Jomar IBM65 Model?<\/strong>
\nA: ZQ60 merupakan pengganti fungsional untuk Jomar IBM65 dalam kelas gaya penjepit 60 ton, artinya ZQ60 melayani rentang ukuran botol dan aplikasi produksi yang sama. Namun, karena ZQ60 menggunakan format pelat yang berbeda (600 x 390 mm dibandingkan dengan 432 x 660 mm milik IBM65), cetakan IBM65 yang ada tidak dapat langsung dipindahkan ke ZQ60 tanpa modifikasi perkakas atau pembuatan cetakan baru. Ever-Power menyediakan spesifikasi konversi cetakan yang detail dan dapat merekomendasikan pembuat perkakas mitra untuk pelanggan yang melakukan konversi dari perkakas IBM65. ZQ60 juga memberikan gaya penjepit yang lebih unggul (600 kN dibandingkan dengan 460 kN) dan kapasitas berat injeksi yang lebih tinggi (383 g dibandingkan dengan 205 g), sehingga dalam kebanyakan kasus pelanggan mendapatkan peningkatan kemampuan ketika mereka melakukan penggantian ini.<\/p>\n

Q: What bottle volumes and neck sizes can the ZQ60 produce?<\/strong>
\nA: Mesin ZQ60 memproses botol mulai dari sekitar 1 ml hingga 1.000 ml dengan peralatan yang sesuai. Mesin ini mengakomodasi tinggi botol antara 15 mm dan 200 mm (rentang tinggi botol yang sesuai) dan diameter botol hingga 120 mm. Kavitasi maksimum adalah 14 pada 10 ml, 10 pada 30 ml dan 60 ml, 8 pada 100 ml, 5 pada 250 ml, 3 pada 500 ml, dan 2 pada 1.000 ml. Spesifikasi leher dan ulir dapat disesuaikan sepenuhnya melalui desain cetakan dan biasanya ditentukan agar sesuai dengan seri penutup standar. Tim teknis Ever-Power dapat meninjau spesifikasi wadah Anda untuk memastikan kompatibilitas ZQ60 sebelum Anda melakukan pemesanan.<\/p>\n

Q: What is the injection blow molding machine price for the ZQ60 and what affects the final cost?<\/strong>
\nA: The injection blow molding machine price for the ZQ60 varies based on configuration options including screw size (45 mm or 50 mm), automation level, downstream integration requirements and auxiliary equipment. Tooling cost is quoted separately and depends on the number of cavities, bottle complexity and steel specification. To receive an accurate price for injection blow molding machine, please contact Ever-Power with your bottle specification, target material, desired output rate and production environment details. Our sales engineers will prepare a detailed technical and commercial proposal within 48 hours.<\/p>\n

Q: Can the ZQ60 process PET resin for transparent bottle production?<\/strong>
\nA: The ZQ60 is optimized for HDPE, PP, LDPE, transparent PS, ABS, PCTG and EVA resins. PET processing in an injection blow molding context requires extremely precise temperature and pressure control because PET has a very narrow processing window and is sensitive to hydrolytic degradation if moisture is not reduced below 50 ppm before processing. While the ZQ60 can mechanically process PET, customers requiring large-volume clear PET bottles should consider the two-stage ISBM process or a specialized PET injection blow molding machine platform designed specifically for PET. Our technical team can advise on the most appropriate machine configuration for your specific PET application requirements.<\/p>\n

Q: How does the all-electric drive system of the ZQ60 reduce maintenance costs?<\/strong>
\nA: Mesin hidrolik memerlukan penggantian oli secara berkala (biasanya setiap 2.000 hingga 4.000 jam), penggantian filter oli, perawatan seal hidrolik, dan perawatan pendingin oli. Penggerak servo sepenuhnya pada ZQ60 menghilangkan semua tugas perawatan ini karena tidak ada sirkuit oli hidrolik dalam sistem gerak mesin. Perawatan motor servo dan sekrup bola biasanya terbatas pada pelumasan berkala dan pemeriksaan bantalan pada interval servis yang jauh lebih lama. Unit injeksi silinder listrik juga mengurangi tugas perawatan yang terkait dengan silinder injeksi hidrolik konvensional. Selama periode produksi lima tahun, penghapusan bahan habis pakai hidrolik dapat mewakili pengurangan yang signifikan dalam pengeluaran perawatan yang direncanakan.<\/p>\n

Q: What utilities and floor space does the ZQ60 require?<\/strong>
\nA: The ZQ60 requires compressed air at 0.7 to 1.2 MPa with a minimum capacity of 0.7 m3\/min, cooling water at 0.3 to 0.4 MPa with a flow rate of 4 m3\/h, and a three-phase electrical supply for a total connected power of 37 kW (operating demand typically 52-70% of connected power). The machine footprint is 3.8 m long x 1.4 m wide with a height of 2.18 m and a net weight of 5 tons. Additional space is needed for the exit conveyor and any downstream equipment connected to it. The compact footprint makes the ZQ60 suitable for plant layouts with constrained floor space.<\/p>\n

Q: Does Ever-Power offer used PET injection blow molding machines or only new machines?<\/strong>
\nA: Ever-Power primarily sells new injection blow molding machines including the ZQ60 and other models in the ZQ series. We do not maintain a standard inventory of used PET injection blow molding machines. Occasionally, demonstration or returned machines may be available as certified reconditioned units, but availability is not guaranteed. Customers looking for an economical entry point are encouraged to contact our sales team to discuss current promotions, financing options and the total cost of ownership comparison between a new ZQ60 and the ongoing operational cost of maintaining an aging hydraulic IBM machine in production.<\/p>\n

Q: What after-sales service and spare parts support does Ever-Power provide?<\/strong>
\nA: Every ZQ60 purchase includes factory installation and commissioning by experienced senior engineers, comprehensive operator and maintenance training, and a standard warranty period. The Ever-Power service hotline is staffed 24 hours a day, seven days a week. A dedicated spare parts inventory is maintained to support fast dispatch of critical wear components to minimize machine downtime. Preventive maintenance reminder services alert customers when scheduled service intervals are due. Regional service contacts are available in key markets including the Americas, South and Southeast Asia, the Middle East and Europe.<\/p>\n

Q: Can the ZQ60 be configured as a led bulb cover injection blow molding machine?<\/strong>
\nA: Ya. ZQ60 dapat dikonfigurasi dengan peralatan khusus untuk produksi penutup bohlam LED dari bahan transparan seperti PS atau PC. Penutup bohlam LED membutuhkan kontrol ketebalan dinding yang presisi, kejernihan optik yang sangat tinggi, dan toleransi dimensi yang ketat pada geometri pemasangan leher. Presisi injeksi servo dan hot runner seimbang pada ZQ60 membuatnya secara teknis cocok untuk aplikasi ini. Pelanggan harus berkonsultasi dengan tim teknik kami sejak awal proyek untuk memastikan bahwa spesifikasi material dan optik dapat dicapai dalam parameter proses ZQ60, dan untuk merancang peralatan yang mengoptimalkan keseragaman transmisi cahaya pada penutup yang sudah jadi.<\/p>\n

Q: How does the ZQ60 compare to Aoki injection blow molding machines?<\/strong>
\nA: Aoki adalah produsen Jepang yang dikenal terutama untuk mesin cetak tiup peregangan injeksi (ISBM) dan mesin PET satu tahap, yang menempati kategori proses yang berbeda dari kemampuan cetak tiup injeksi ZQ60. ZQ60 diposisikan sebagai pengganti mesin cetak tiup injeksi Aoki yang setara di pasar wadah HDPE dan PP di mana peregangan biaxial tidak diperlukan. ZQ60 memberikan kinerja yang kompetitif dalam hal gaya penjepitan, kavitasi, dan kecepatan siklus, dengan keunggulan platform servo sepenuhnya yang menghilangkan oli hidrolik. Bagi pelanggan yang mengoperasikan mesin seri IBM Aoki yang sedang mengevaluasi opsi penggantian, Ever-Power dapat memberikan perbandingan teknis terperinci berdasarkan permintaan.<\/p>\n

\"Mesin<\/p>\n

Ulasan Pelanggan<\/h2>\n

Ji-Won Park, Pharmaceutical Packaging, Korea<\/b>
\n\u201cKami mengganti mesin Jomar IBM65 lama kami dengan ZQ60 sekitar delapan bulan yang lalu dan perbedaannya sangat signifikan. Waktu siklusnya benar-benar lebih cepat dan kami menjalankan 10 cave pada kapasitas 30 ml tanpa masalah flash sama sekali. Tagihan listrik kami di bagian pabrik ini telah turun secara signifikan. Tim instalasi dari Ever-Power datang sesuai jadwal pengiriman dan membuat kami siap beroperasi dalam tiga hari. Sangat puas dengan mesin ini dan akan mempertimbangkan ZQ80 mereka tahun depan untuk lini 500 ml kami.\u201d<\/p>\n

Priya Sharma, Cosmetic Packaging, India<\/b>
\n\u201cMerek kosmetik kami membutuhkan botol lotion 100 ml berbahan PS transparan dengan hasil akhir mengkilap. Kami mengevaluasi tiga produsen mesin cetak tiup injeksi dan memilih Ever-Power. ZQ60 menghasilkan kejernihan permukaan yang kami butuhkan langsung dari cetakan tanpa pemolesan pasca-proses. Kami telah menjalankan mesin ini selama enam bulan dan memproduksi lebih dari dua juta botol tanpa penolakan kualitas pada jalur inspeksi optik. Tim purna jual merespons pertanyaan WhatsApp dalam waktu dua jam.\u201d<\/p>\n

Mehmet Yilmaz, Chemical Packaging, Turkey<\/b>
\n\u201cKami menggunakan botol kimia HDPE 100 ml pada mesin ZQ60 kami dan akurasi ulirnya sangat baik. Pemasok penutup kami melakukan uji coba pada 50.000 botol pertama dan semuanya lolos kriteria torsi dan kebocoran tanpa penyesuaian apa pun pada spesifikasi penutup. Ukuran mesin lebih kecil dari yang kami perkirakan, yang merupakan bonus dalam tata letak pabrik kami. Pengiriman dari Tiongkok ke Turki memakan waktu sekitar 35 hari melalui laut dan mesin tiba dalam kondisi sempurna, dikemas dengan baik. Video pelatihan membantu operator kami untuk cepat terbiasa dengan HMI.\u201d<\/p>\n

Dmitri Volkov, Personal Care Packaging, Russia<\/b>
\n\u201cKami menggunakan ZQ60 untuk memproduksi botol PP 350 ml untuk merek perawatan pribadi. Penggerak servo benar-benar membuat perbedaan pada tingkat kebisingan di pabrik, yang diapresiasi oleh para pekerja kami. Penghematan energi dibandingkan dengan mesin hidrolik lama kami terlihat sejak tagihan listrik pertama. Satu masalah kecil adalah fitting sambungan air pendingin tidak sesuai dengan ukuran pipa standar lokal kami, tetapi dukungan teknis Ever-Power mengirimkan adaptor yang tepat dalam waktu seminggu. Secara keseluruhan, mesin yang solid dan harganya kompetitif dibandingkan dengan merek-merek Eropa yang kami pertimbangkan.\u201d<\/p>\n

Thandiwe Dlamini, Food Packaging, South Africa<\/b>
\n\u201cFormosa Plastics SA memesan dua unit ZQ60, satu untuk botol HDPE 300 ml dan satu untuk botol HDPE 1 liter. Kedua mesin telah beroperasi tanpa gangguan besar selama lebih dari setahun. Pengoperasian tiga stasiun secara simultan adalah keunggulan utama bagi kami karena menjaga tingkat produksi kami tetap cukup tinggi untuk memenuhi volume pelanggan ritel kami. Kami menghubungkan alat uji kebocoran ke konveyor keluar dan alat tersebut berjalan secara otomatis, menolak sekitar 0,02% botol secara rata-rata. Tingkat kerusakan sangat rendah. Kami pasti akan membeli dari Ever-Power lagi.\u201d<\/p>\n

Carlos Zandei, Cosmetic Industry, Brazil<\/b>
\n\u201cKami adalah perusahaan pengemasan asal Brasil yang memproduksi botol tekan LDPE 120 ml untuk sektor kosmetik. ZQ60 direkomendasikan oleh kenalan di industri yang sudah mengoperasikannya. Zona cetakan bebas minyak sangat penting bagi kami karena kami memasok pelanggan yang bersertifikasi GMP. Mesin ini telah beroperasi selama sembilan bulan dan kami tidak mengalami masalah kontaminasi sama sekali. Kontak teknis Ever-Power di Amerika Selatan sangat responsif selama masa pengoperasian dan membantu kami menyesuaikan parameter peniupan untuk LDPE yang terkadang sulit dioptimalkan.\u201d<\/p>\n

John Hartwell, Beverage Packaging, USA<\/b>
\n\u201cKami menggunakan ZQ60 untuk botol PS 100 ml untuk merek minuman asam laktat di AS. Mesin ini telah berproduksi selama sekitar satu tahun. Sistem encoder absolut merupakan keuntungan nyata karena setelah pemadaman listrik, mesin akan kembali ke posisi awal dan memulai ulang tanpa perlu penyesuaian manual, yang menghemat waktu henti secara signifikan. Output 105.000 botol per hari sesuai dengan spesifikasi yang tertera pada lembar data. Ketersediaan suku cadang dari kontak layanan yang berbasis di AS cukup baik. Ini adalah mesin yang mumpuni dengan harga yang membuat perhitungan ROI (Return on Investment) menjadi mudah.\u201d<\/p>\n

Roberto Medina, Pharmaceutical Industry, Mexico<\/b>
\n\u201cPerusahaan kami di Meksiko memproduksi botol PP 400 ml untuk produk pembersih rumah tangga. Kami memasang ZQ60 sepuluh bulan yang lalu dan mesin beroperasi stabil dalam dua shift. Tim teknis Ever-Power Meksiko memberi kami pelatihan di tempat selama tiga hari dan operator kami menguasai sistem HMI dengan cepat. Konsumsi energi jauh lebih rendah dibandingkan dengan mesin hidrolik kami sebelumnya. Kami merekomendasikan Ever-Power sebagai produsen mesin cetak tiup injeksi yang andal untuk pasar Amerika Latin.\u201d<\/p>\n

Kim Seung-Ho, Pengemasan Makanan, Korea<\/b>
\n\u201cKami menggunakan ZQ60 sebagai pengganti langsung mesin IBM untuk dua lini Jomar IBM65 yang akan kami pensiunkan. Penggantiannya sangat mudah karena Ever-Power menyediakan data pencocokan dimensi terperinci untuk konversi perkakas. Cetakan baru tersebut menghasilkan sampel yang disetujui untuk artikel pertama pada hari kedua setelah pemasangan. Yang paling mengesankan bagi tim kualitas kami adalah konsistensi berat gram di seluruh sepuluh rongga pada 30 ml: deviasi standar berada di bawah 0,4 g, yang lebih baik daripada yang dicapai mesin kami sebelumnya pada setengah jumlah rongga. Mesin cetak tiup injeksi listrik penuh yang benar-benar kompetitif.\u201d<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

Mesin Cetak Tiup Injeksi ZQ60 adalah mesin IBM berkinerja tinggi yang sepenuhnya digerakkan oleh servo, dirancang sebagai pengganti langsung untuk Model Jomar IBM65. Semua pergerakan mesin digerakkan oleh motor servo, sehingga sepenuhnya menghilangkan penggunaan oli hidrolik dan risiko lingkungan serta kontaminasi yang terkait. Hal ini menjadikan ZQ60 salah satu mesin cetak tiup injeksi serba listrik yang paling mumpuni yang tersedia bagi produsen yang mencari kebersihan, pengulangan, dan pengurangan biaya operasional yang unggul.<\/p>","protected":false},"featured_media":1229,"template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[38,90],"product_tag":[45,46,47,49,42,39,48,43,44,50,40,51,41,52,53],"class_list":["post-1322","product","type-product","status-publish","has-post-thumbnail","product_cat-injection-blow-molding-machine","product_cat-replacement-for-jomar-model","product_tag-all-electric-injection-blow-molding-machine","product_tag-best-injection-blow-molding-machine","product_tag-blow-injection-molding-machine","product_tag-full-electric-injection-blow-molding-machine","product_tag-ibm-injection-blow-molding-machine","product_tag-injection-blow-molding-machine","product_tag-injection-blow-molding-machine-for-sale","product_tag-injection-blow-molding-machine-manufacturers","product_tag-injection-blow-molding-machine-price","product_tag-injection-blow-molding-machine-suppliers","product_tag-injection-blow-molding-machines","product_tag-injection-blowing-molding-machine","product_tag-one-step-injection-blow-molding-machine","product_tag-pet-injection-blow-molding-machine","product_tag-plastic-injection-blow-molding-machine","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/isbm-blowmolding.com\/id\/wp-json\/wp\/v2\/product\/1322","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isbm-blowmolding.com\/id\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/isbm-blowmolding.com\/id\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/isbm-blowmolding.com\/id\/wp-json\/wp\/v2\/media\/1229"}],"wp:attachment":[{"href":"https:\/\/isbm-blowmolding.com\/id\/wp-json\/wp\/v2\/media?parent=1322"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/isbm-blowmolding.com\/id\/wp-json\/wp\/v2\/product_brand?post=1322"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/isbm-blowmolding.com\/id\/wp-json\/wp\/v2\/product_cat?post=1322"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/isbm-blowmolding.com\/id\/wp-json\/wp\/v2\/product_tag?post=1322"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}