{"id":1395,"date":"2026-08-11T05:48:31","date_gmt":"2026-08-11T05:48:31","guid":{"rendered":"https:\/\/isbm-blowmolding.com\/?post_type=product&p=1395"},"modified":"2026-09-02T07:08:39","modified_gmt":"2026-09-02T07:08:39","slug":"y150-v4-2-injection-stretch-blow-molding-machine-replacement-for-japanese-asb-12m","status":"publish","type":"product","link":"https:\/\/isbm-blowmolding.com\/id\/produk\/y150-v4-2-injection-stretch-blow-molding-machine-replacement-for-japanese-asb-12m\/","title":{"rendered":"Mesin Cetak Tiup Peregang Injeksi Y150-V4-2 Pengganti untuk ASB-12M Jepang"},"content":{"rendered":"

The Y150-V4-2 is a high-performance one-step injection stretch blow molding machine engineered as a direct replacement for the Japanese ASB-12M model. Designed and manufactured by Mexico Ever-Power, this single stage injection stretch blow molding machine delivers exceptional product diversity, producing pharmaceutical bottles, cosmetic bottles, baby bottles, water glass bottles, wide-mouth containers, and complex special-shaped bottles across a broad volume range from 20 ml to 2,500 ml. Every bottle exits the machine without parting-line marks, satisfying the highest appearance standards demanded by premium brand owners in pharmaceutical, personal care, food, and beverage sectors. The 4-station rotary architecture completes injection, temperature conditioning, stretch-blow, and take-out in one uninterrupted cycle, eliminating reheating energy and intermediate handling steps that add cost and contamination risk.<\/p>\n

As a leading injection stretch blow molding machine manufacturer, Mexico Ever-Power built the Y150-V4-2 on a standardized platform using exclusively imported components: Inovance or WEICHI servo motors, a Japan Yaskawa turntable drive, American Parker high-pressure valves, Airtak cylinders, Italian hydraulic tubing, NSK lead screws, and a Taiwan YUKEN hydraulic control valve. This PET injection stretch blow molding machine meets GMP pharmaceutical packaging production standards through a fully contactless production process and offers full servo upgrade options for oil-free operation. Whether you need a customized injection stretch blow molding machine for a proprietary bottle shape or a proven drop-in upgrade for an existing ASB-12M mold set, the Y150-V4-2 delivers the throughput, precision, and reliability your operation demands.<\/p>\n

\"Mesin<\/p>\n

Tabel Perbandingan Model Produk<\/h2>\n

1. Pengganti untuk Model ASB Jepang<\/h3>\n\n\n\n\n\n\n\n\n
Model Mesin Y\/YS<\/strong><\/td>\nKonfigurasi \/ Keterangan<\/strong><\/td>\nModel Jepang yang Kompatibel<\/strong><\/td>\n<\/tr>\n
Y150-V4-2<\/td>\nKonfigurasi standar<\/td>\nASB-12M<\/td>\n<\/tr>\n
YS150-V4-EV<\/td>\nServo Penuh<\/td>\nASB-12M<\/td>\n<\/tr>\n
Y250-V4<\/td>\nKonfigurasi standar<\/td>\nASB-70DPH<\/td>\n<\/tr>\n
Y250-V4-B<\/td>\nSeri B<\/td>\nASB-70DPW<\/td>\n<\/tr>\n
Y650-V4<\/td>\nModel berkapasitas besar<\/td>\nASB-650<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2. Pengganti untuk Model AOKI Jepang<\/h3>\n\n\n\n\n\n\n\n\n
Model Mesin Y\/YS<\/strong><\/td>\nKonfigurasi \/ Keterangan<\/strong><\/td>\nModel Jepang yang Kompatibel<\/strong><\/td>\n<\/tr>\n
Y150-V4-B<\/td>\nSeri B<\/td>\nSBIII-100L-20<\/td>\n<\/tr>\n
Y150-V3-B<\/td>\nModel 3 Stasiun<\/td>\nSBIII-100L-20<\/td>\n<\/tr>\n
Y200-V4-B<\/td>\nSeri B<\/td>\nSBIII-250LL-50S<\/td>\n<\/tr>\n
Y200-V3<\/td>\nModel 3 Stasiun<\/td>\nSBIII-250LL-50S<\/td>\n<\/tr>\n
YS350-V4-EV<\/td>\nServo Penuh<\/td>\nAL-350LL-40<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n
Model Standar<\/strong><\/td>\nModel Servo<\/strong><\/td>\nModel Listrik Penuh<\/strong><\/td>\n<\/tr>\n
\"Mesin<\/td>\n\"Mesin<\/td>\n\"Mesin<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Keunggulan Kami<\/h2>\n

1. Kualitasnya lebih baik. Botol plastik yang diproduksi dengan mesin cetak tiup dari Jepang semuanya memiliki garis pemisah. Terdapat tonjolan plastik di tengah kedua cetakan di kedua sisinya, yang menghasilkan bekas. Namun, cetakan kami memiliki presisi yang sangat tinggi, dan bekas tersebut sama sekali tidak terlihat.<\/p>\n

2. Produksi kami cepat, dengan jumlah solusi ulir yang banyak dan kecepatan tinggi. Sementara Jepang dapat memproduksi empat botol plastik sekaligus, kami dapat memproduksi enam.<\/p>\n

3. Hemat energi. Mesin kami mengonsumsi energi 15% hingga 25% lebih sedikit dibandingkan mesin di Jepang, Eropa, dan Amerika Serikat.<\/p>\n

4. Berbagai teknologi kontrol listrik telah diadopsi untuk menggantikan komponen hidrolik dan pneumatik. Misalnya, komponen pneumatik yang digunakan pada mekanisme pemotongan bagian bawah di Jepang digantikan oleh motor servo di sini, dan kecepatan motor servo tersebut menjadi dua kali lipat. Di industri farmasi dan bidang lainnya, motor servo sepenuhnya dapat digunakan tanpa sistem hidrolik apa pun, sehingga memastikan kepatuhan terhadap standar GMP dan pengoperasian di lingkungan bebas minyak dan bebas polusi.<\/p>\n

Spesifikasi Produk<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Barang<\/strong><\/td>\nSatuan<\/strong><\/td>\nSpesifikasi<\/strong><\/td>\n<\/tr>\n
Nama<\/strong><\/td>\n<\/td>\nPencetakan Tiup Peregangan Injeksi Satu Langkah
\nMesin (4 stasiun)<\/td>\n<\/tr>\n
Model<\/strong><\/td>\n<\/td>\nY150-V4-2 (Compatible with Japanese ASB-12M model)<\/td>\n<\/tr>\n
Pabrikan<\/strong><\/td>\n<\/td>\nMeksiko Ever-Power<\/td>\n<\/tr>\n
Bahan<\/strong><\/td>\n<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
Diameter Sekrup<\/strong><\/td>\nMM<\/td>\n40<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n<\/tr>\n
Volume Injeksi Teoritis<\/strong><\/td>\nCM\u00b3<\/td>\n188<\/td>\n310<\/td>\n380<\/td>\n480<\/td>\n<\/tr>\n
Kecepatan Putaran Sekrup (RPM)<\/strong><\/td>\nr\/min<\/td>\n270<\/td>\n180<\/td>\n150<\/td>\n150\uff5e220<\/td>\n<\/tr>\n
Gaya Penjepitan Injeksi<\/strong><\/td>\nKN<\/td>\n150<\/td>\n<\/tr>\n
Gaya Jepit Tiup<\/strong><\/td>\nKN<\/td>\n200<\/td>\n<\/tr>\n
Tenaga Motor<\/strong><\/td>\nKW<\/td>\n43.2<\/td>\n<\/tr>\n
Daya Pemanas<\/strong><\/td>\nKW<\/td>\n10<\/td>\n<\/tr>\n
Tekanan udara tiup<\/strong><\/td>\nMPA<\/td>\n2.0-3.5<\/td>\n<\/tr>\n
Tekanan Air Pendingin<\/strong><\/td>\nMPA<\/td>\n0.4-0.6<\/td>\n<\/tr>\n
Tekanan Air Pendingin Oli Mesin<\/strong><\/td>\nMPA<\/td>\n0.3-0.4<\/td>\n<\/tr>\n
Suhu Air Pendingin Oli Mesin<\/strong><\/td>\n\u2103<\/td>\n20-25<\/td>\n<\/tr>\n
Voltase<\/strong><\/td>\nV<\/td>\n370-400<\/td>\n<\/tr>\n
Ukuran (P*L*T)<\/strong><\/td>\nMM<\/td>\n4200x1400x2900<\/td>\n<\/tr>\n
Berat<\/strong><\/td>\nT<\/td>\n6<\/td>\n<\/tr>\n
Dimensi Produk<\/strong><\/td>\n<\/tr>\n
Jumlah Produk<\/strong><\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n5<\/td>\n6<\/td>\n7<\/td>\n8<\/td>\n<\/tr>\n
Diameter Botol<\/strong><\/td>\nMM<\/td>\n118<\/td>\n80<\/td>\n66<\/td>\n56<\/td>\n54<\/td>\n45<\/td>\n28<\/td>\n26<\/td>\n<\/tr>\n
Tinggi Botol<\/strong><\/td>\nMM<\/td>\n210<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Diameter Leher<\/strong><\/td>\nMM<\/td>\n83<\/td>\n62<\/td>\n48<\/td>\n38<\/td>\n32<\/td>\n25<\/td>\n17<\/td>\n15<\/td>\n<\/tr>\n
Volume Botol Maksimum<\/strong><\/td>\nML<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n400<\/td>\n250<\/td>\n100<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Berat Botol Maksimum<\/strong><\/td>\nG<\/td>\n130<\/td>\n65<\/td>\n43<\/td>\n32<\/td>\n26<\/td>\n22<\/td>\n18<\/td>\n16<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Parameter Mesin<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Model yang Kompatibel:<\/strong><\/td>\nKompatibel dengan model ASB-12M Jepang<\/td>\n<\/tr>\n
Diameter Sekrup:<\/strong><\/td>\n50mm (opsional)<\/td>\n<\/tr>\n
Kapasitas Injeksi Teoritis:\u00a0<\/strong><\/td>\n310g<\/td>\n<\/tr>\n
Gaya penjepitan injeksi:\u00a0<\/strong><\/td>\n150KN<\/td>\n<\/tr>\n
Langkah cetakan atas:<\/strong><\/td>\n250 mm<\/td>\n<\/tr>\n
Langkah cetakan bawah:\u00a0<\/strong><\/td>\n205 mm<\/td>\n<\/tr>\n
TEMP. Mengatur langkah inti:\u00a0<\/strong><\/td>\n250 mm<\/td>\n<\/tr>\n
Pengaturan suhu pada langkah laras:\u00a0\u00a0<\/strong><\/td>\n230 mm<\/td>\n<\/tr>\n
Pukulan take-out:\u00a0<\/strong><\/td>\n170 mm<\/td>\n<\/tr>\n
Gaya penjepit tiup:\u00a0<\/strong><\/td>\n200KN (satu sisi)<\/td>\n<\/tr>\n
Pukulan inti tiup:\u00a0<\/strong><\/td>\n250 mm<\/td>\n<\/tr>\n
Langkah pencetakan tiup:<\/strong><\/td>\n75+75mm<\/td>\n<\/tr>\n
Tangki minyak VOL:<\/strong><\/td>\n300 liter<\/td>\n<\/tr>\n
Ukuran (P\u00d7L\u00d7T):\u00a0<\/strong><\/td>\n4,2*1,4*2,9m<\/td>\n<\/tr>\n
Berat:\u00a0<\/strong><\/td>\n6T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Standar Teknis<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Sistem Kontrol Servo:<\/strong><\/td>\nMenggunakan 3 set sistem pompa servo.<\/td>\n<\/tr>\n
Daya Motor Servo:<\/strong><\/td>\nDaya motor servo inovatif\/ WEICHI: 43.2KW.<\/td>\n<\/tr>\n
Sistem Kontrol Komputer:<\/strong><\/td>\nMenggunakan PLC Inovance\/MiRLE.<\/td>\n<\/tr>\n
Penggerak Meja Putar:<\/strong><\/td>\nMeja putar ini dilengkapi dengan motor servo Yaskawa Jepang atau motor servo WEICHI dengan reduktor TSUNTIEN Taiwan.<\/td>\n<\/tr>\n
Katup Tekanan Tinggi:<\/strong><\/td>\nMenggunakan katup tekanan tinggi Parker buatan Amerika.<\/td>\n<\/tr>\n
Tabung Udara:<\/strong><\/td>\nMenggunakan tabung udara Aitak.<\/td>\n<\/tr>\n
Kontrol Suhu:<\/strong><\/td>\nMenggunakan kotak kontrol terintegrasi untuk mengontrol suhu, yang sangat akurat, stabil, dan mudah dioperasikan; atau, Anda dapat memilih sistem kontrol suhu bawaan sistem.<\/td>\n<\/tr>\n
Katup Pengontrol Tekanan Hidraulik:<\/strong><\/td>\nMenggunakan katup pengontrol tekanan hidrolik merek YUKEN dari Taiwan, Tiongkok;<\/td>\n<\/tr>\n
Tabung Minyak:<\/strong><\/td>\nSelang oli terbuat dari bahan impor dari Italia.<\/td>\n<\/tr>\n
Baut:<\/strong><\/td>\nSekrup dipanaskan oleh cincin pemanas hemat energi nano-inframerah jauh (10KW).<\/td>\n<\/tr>\n
Struktur Pencetakan Tiup:<\/strong><\/td>\nStruktur pencetakan tiup mengadopsi sistem penjepitan cetakan silinder hidrolik atau motor servo ganda dengan fungsi kompensasi tekanan tinggi.<\/td>\n<\/tr>\n
Unit Injeksi:<\/strong><\/td>\nUnit injeksi dikendalikan oleh satu silinder. Motor peleburan dapat dikendalikan secara hidraulik atau oleh motor servo.<\/td>\n<\/tr>\n
Daya Total Mesin:<\/strong><\/td>\nDaya total mesin: 53,2 KW.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Features of Y150-V4-2 Injection Stretch Blow Molding Machine<\/h2>\n

1. Zero Parting-Line Marks
\nJapanese ASB-series machines produce bottles with a visible parting-line protrusion at the mold seam. The Y150-V4-2 uses ultra-precision mold engineering that eliminates this defect entirely, delivering a seamless, glass-like surface finish. For luxury cosmetic bottles and high-end pharmaceutical containers where appearance directly affects brand equity, this difference is decisive and eliminates costly secondary polishing operations.<\/p>\n

2. Higher Output Per Cycle
\nWhere a standard Japanese ASB-12M produces 4 bottles per cycle, the Y150-V4-2 produces up to 6 bottles per cycle with a high-speed screw rotational option. The large-volume screw solution combined with optimized cycle timing boosts throughput significantly without increasing floor space. This one step Mesin ISBM<\/strong><\/a> architecture removes all intermediate transfer steps, meaning every second of machine time translates directly into saleable product.<\/p>\n

3. 15~25% Lower Energy Consumption
\nY150-V4-2 mengonsumsi energi 15% hingga 25% lebih sedikit daripada mesin sejenis buatan Jepang, Eropa, dan Amerika. Hal ini dicapai melalui tiga sistem pompa servo yang hanya menyediakan daya sesuai permintaan, cincin pemanas inframerah jauh nano yang mentransfer panas lebih efisien daripada elemen konvensional, dan proses satu langkah yang sepenuhnya menghilangkan tahap pemanasan ulang. Selama tahun produksi tipikal, penghematan energi tersebut menghasilkan pengurangan biaya operasional yang signifikan, yang secara langsung meningkatkan profitabilitas pabrik Anda.<\/p>\n

4. GMP-Compliant Contactless Production
\nThe fully enclosed 4-station rotary process operates without human contact from preform to finished bottle. Pneumatic bottom-cutting components used in Japanese machines are replaced by servo motors on the Y150-V4-2, doubling the speed and eliminating oil contamination risk. Pharmaceutical and nutraceutical customers can optionally specify a fully servo, oil-free configuration that meets stringent GMP pharmaceutical packaging production standards, qualifying finished bottles for direct fill applications without secondary cleaning.<\/p>\n

5. ASB-12M Mold Compatibility
\nThe Y150-V4-2 is fully compatible with existing Japanese ASB-12M molds, making it the most practical upgrade path for facilities already running ASB-12M equipment. Your existing tooling investment is preserved, transition risk is minimised, and changeover time is minimal. This replacement of ASB ISBM machine approach enables manufacturers to achieve a significant productivity and quality improvement without the full capital and validation cost of replacing both machine and moulds simultaneously.<\/p>\n

6. Standardised Imported-Component Design
\nSetiap komponen penting dipasok dari merek-merek yang diakui secara global: katup Parker, penggerak meja putar Yaskawa, silinder Airtak, sekrup ulir NSK, dan pipa hidrolik Italia. Arsitektur standar ini berarti suku cadang tersedia secara universal, teknisi servis di seluruh dunia dapat mendukung mesin, dan waktu rata-rata perbaikan diminimalkan. Bagi produsen global yang mengoperasikan banyak lokasi produksi, spesifikasi komponen yang konsisten di seluruh rangkaian mesin cetak tiup peregangan injeksi Ever-Power mengurangi inventaris suku cadang dan menyederhanakan pelatihan perawatan.<\/p>\n

\"Mesin<\/p>\n

Prinsip Kerja<\/h2>\n
\n
\n

1. Pencetakan Injeksi<\/h3>\n

The process begins by heating PET or PETG resin to a molten state using the nano far-infrared heated 50 mm screw. The molten resin is injected at 150 KN clamping force into a precision mold cavity to form a preform. The preform is partially cooled to stabilise its shape while retaining sufficient heat to allow stretching in the next station. Critically, the preform neck finish is formed to its final dimensions at this stage, ensuring reliable sealing and dimensional accuracy throughout the container lifecycle.<\/p>\n<\/div>\n

\n

2. Melakukan Pengkondisian dan Pemindahan Awal<\/h3>\n

The Yaskawa-servo-driven turntable indexes the freshly moulded preform from the injection station to the temperature conditioning zone with a TEMP. regulating core stroke of 250 mm and a barrel stroke of 230 mm. Controlled heating areas stabilise the preform internal temperature profile. This consistent thermal conditioning ensures uniform material behaviour during the stretch and blow stages, improving container wall uniformity and reducing the risk of whitening, thinning, or dimensional defects. No reheating oven is required, directly eliminating 40% of the energy consumption of two-step processes.<\/p>\n<\/div>\n

\n

3. Pencetakan Tiup Peregangan<\/h3>\n

This is the defining stage of the\u00a0single-stage injection stretch blow molding machine process. The blow core (250 mm stroke) descends while the blow mold closes at 200 KN (single side) with a 75 + 75 mm mold stroke. Biaxial stretching begins as a stretch rod extends the preform lengthwise, followed by compressed air at 2.0 to 3.5 MPa inflating it outward to match the mold cavity precisely. This dual-direction molecular alignment enhances the container strength, clarity, barrier properties, and surface gloss, resulting in bottles that consistently outperform two-step blown alternatives in drop-impact and gas-permeation testing.<\/p>\n<\/div>\n

\n

4. Pendinginan dan Pengeluaran<\/h3>\n

Once the bottle has been fully blown to its final shape, the machine cooling water circuit (0.4 to 0.6 MPa, 20 to 25 degrees C oil cooler) rapidly solidifies the container inside the mold. After sufficient cooling, the mold opens and the take-out mechanism (170 mm stroke) automatically ejects the finished bottle at the fourth station. The completed container is ready for immediate downstream filling or packaging with no secondary operations required. The integrated cycle then immediately repeats, maintaining continuous high-speed production with no operator intervention between shots.<\/p>\n<\/div>\n<\/div>\n