{"id":1410,"date":"2026-08-12T02:59:28","date_gmt":"2026-08-12T02:59:28","guid":{"rendered":"https:\/\/isbm-blowmolding.com\/?post_type=product&p=1410"},"modified":"2026-09-02T07:07:18","modified_gmt":"2026-09-02T07:07:18","slug":"y150-v4-b-injection-stretch-blow-molding-machine-replacement-for-japanese-aoki-sbiii-100l-20","status":"publish","type":"product","link":"https:\/\/isbm-blowmolding.com\/id\/produk\/y150-v4-b-injection-stretch-blow-molding-machine-replacement-for-japanese-aoki-sbiii-100l-20\/","title":{"rendered":"Mesin Cetak Tiup Peregang Injeksi Y150-V4-B Pengganti untuk AOKI SBIII-100L-20 Jepang"},"content":{"rendered":"

The Y150-V4-B is a high-performance one-step injection stretch blow molding machine engineered by Mexico Ever-Power ISBM Machinery as a direct, cost-effective replacement for the Japanese AOKI SBIII-100L-20. Built around a 4-station rotary design, this single stage injection stretch blow molding machine consolidates injection, temperature regulation, stretch blow molding, and bottle take-out into one seamless automated cycle. It is designed for manufacturers who demand product diversity without sacrificing precision, capable of producing medicine bottles, cosmetics bottles, baby bottles, water glass bottles, special-shaped bottles, and more from PET and PETG materials. Because the entire production process occurs within a single enclosed machine, there is zero human contact with the preform between stations, meeting the GMP pharmaceutical packaging production standards required by regulated industries worldwide.<\/p>\n

Mesin ISBM dari Mexico Ever-Power mengadopsi arsitektur mekanis standar dengan komponen merek impor di seluruh bagiannya: katup tekanan tinggi Parker Amerika, silinder udara Airtak, motor servo Yaskawa atau WEICHI Jepang yang dipasangkan dengan reduktor TSUNTIEN Taiwan, pipa hidrolik dari Italia, sekrup ulir NSK dari Jepang, katup kontrol hidrolik YUKEN dari Taiwan, dan sistem kontrol PLC Inovance atau MiRLE. Sekrup dipanaskan oleh cincin pemanas hemat energi inframerah jauh nano yang menghasilkan daya 10 kW, sementara tiga set sistem pompa servo menggerakkan mesin dengan total daya motor 43,2 kW. Hasilnya adalah platform mesin cetak tiup peregangan injeksi yang disesuaikan yang melampaui tingkat output OEM Jepang, mengurangi konsumsi energi sebesar 15-25%, dan menghasilkan kualitas garis cetakan yang mulus yang tidak dapat ditandingi oleh sistem 2 langkah konvensional. Sektor aplikasinya meliputi pengemasan farmasi, pengemasan kosmetik, pengemasan makanan dan minuman, pengemasan bahan kimia untuk penggunaan sehari-hari, dan produksi botol industri khusus.<\/p>\n

\"Mesin<\/p>\n

Tabel Perbandingan Model Produk<\/h2>\n

1. Pengganti untuk Model ASB Jepang<\/h3>\n\n\n\n\n\n\n\n\n
Model Mesin Y\/YS<\/strong><\/td>\nKonfigurasi \/ Keterangan<\/strong><\/td>\nModel Jepang yang Kompatibel<\/strong><\/td>\n<\/tr>\n
Y150-V4-2<\/td>\nKonfigurasi standar<\/td>\nASB-12M<\/td>\n<\/tr>\n
YS150-V4-EV<\/td>\nServo Penuh<\/td>\nASB-12M<\/td>\n<\/tr>\n
Y250-V4<\/td>\nKonfigurasi standar<\/td>\nASB-70DPH<\/td>\n<\/tr>\n
Y250-V4-B<\/td>\nSeri B<\/td>\nASB-70DPW<\/td>\n<\/tr>\n
Y650-V4<\/td>\nModel berkapasitas besar<\/td>\nASB-650<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2. Pengganti untuk Model AOKI Jepang<\/h3>\n\n\n\n\n\n\n\n\n
Model Mesin Y\/YS<\/strong><\/td>\nKonfigurasi \/ Keterangan<\/strong><\/td>\nModel Jepang yang Kompatibel<\/strong><\/td>\n<\/tr>\n
Y150-V4-B<\/td>\nSeri B<\/td>\nSBIII-100L-20<\/td>\n<\/tr>\n
Y150-V3-B<\/td>\nModel 3 Stasiun<\/td>\nSBIII-100L-20<\/td>\n<\/tr>\n
Y200-V4-B<\/td>\nSeri B<\/td>\nSBIII-250LL-50S<\/td>\n<\/tr>\n
Y200-V3<\/td>\nModel 3 Stasiun<\/td>\nSBIII-250LL-50S<\/td>\n<\/tr>\n
YS350-V4-EV<\/td>\nServo Penuh<\/td>\nAL-350LL-40<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n
Model Standar<\/strong><\/td>\nModel Servo<\/strong><\/td>\nModel Listrik Penuh<\/strong><\/td>\n<\/tr>\n
\"Mesin<\/td>\n\"Mesin<\/td>\n\"Mesin<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Keunggulan Kami<\/h2>\n

1. Kualitasnya lebih baik. Botol plastik yang diproduksi dengan mesin cetak tiup dari Jepang semuanya memiliki garis pemisah. Terdapat tonjolan plastik di tengah kedua cetakan di kedua sisinya, yang menghasilkan bekas. Namun, cetakan kami memiliki presisi yang sangat tinggi, dan bekas tersebut sama sekali tidak terlihat.<\/p>\n

2. Produksi kami cepat, dengan jumlah solusi ulir yang banyak dan kecepatan tinggi. Sementara Jepang dapat memproduksi empat botol plastik sekaligus, kami dapat memproduksi enam.<\/p>\n

3. Hemat energi. Mesin kami mengonsumsi energi 15% hingga 25% lebih sedikit dibandingkan mesin di Jepang, Eropa, dan Amerika Serikat.<\/p>\n

4. Berbagai teknologi kontrol listrik telah diadopsi untuk menggantikan komponen hidrolik dan pneumatik. Misalnya, komponen pneumatik yang digunakan pada mekanisme pemotongan bagian bawah di Jepang digantikan oleh motor servo di sini, dan kecepatan motor servo tersebut menjadi dua kali lipat. Di industri farmasi dan bidang lainnya, motor servo sepenuhnya dapat digunakan tanpa sistem hidrolik apa pun, sehingga memastikan kepatuhan terhadap standar GMP dan pengoperasian di lingkungan bebas minyak dan bebas polusi.<\/p>\n

Spesifikasi Produk<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Barang<\/strong><\/td>\nSatuan<\/strong><\/td>\nSpesifikasi<\/strong><\/td>\n<\/tr>\n
Nama<\/strong><\/td>\n<\/td>\nPencetakan Tiup Peregangan Injeksi Satu Langkah
\nMesin (4 stasiun)<\/td>\n<\/tr>\n
Model<\/strong><\/td>\n<\/td>\nY150-V4-B (Compatible with Japanese AOKI SBIII-100L-20 model)<\/td>\n<\/tr>\n
Pabrikan<\/strong><\/td>\n<\/td>\nMeksiko Ever-Power<\/td>\n<\/tr>\n
Bahan<\/strong><\/td>\n<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
Diameter Sekrup<\/strong><\/td>\nMM<\/td>\n40<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n<\/tr>\n
Volume Injeksi Teoritis<\/strong><\/td>\nCM\u00b3<\/td>\n188<\/td>\n310<\/td>\n380<\/td>\n480<\/td>\n<\/tr>\n
Kecepatan Putaran Sekrup (RPM)<\/strong><\/td>\nr\/min<\/td>\n270<\/td>\n180<\/td>\n150<\/td>\n150\uff5e220<\/td>\n<\/tr>\n
Gaya Penjepitan Injeksi<\/strong><\/td>\nKN<\/td>\n150<\/td>\n<\/tr>\n
Gaya Jepit Tiup<\/strong><\/td>\nKN<\/td>\n200<\/td>\n<\/tr>\n
Tenaga Motor<\/strong><\/td>\nKW<\/td>\n43.2<\/td>\n<\/tr>\n
Daya Pemanas<\/strong><\/td>\nKW<\/td>\n10<\/td>\n<\/tr>\n
Tekanan udara tiup<\/strong><\/td>\nMPA<\/td>\n2.0-3.5<\/td>\n<\/tr>\n
Tekanan Air Pendingin<\/strong><\/td>\nMPA<\/td>\n0.4-0.6<\/td>\n<\/tr>\n
Tekanan Air Pendingin Oli Mesin<\/strong><\/td>\nMPA<\/td>\n0.3-0.4<\/td>\n<\/tr>\n
Suhu Air Pendingin Oli Mesin<\/strong><\/td>\n\u2103<\/td>\n20-25<\/td>\n<\/tr>\n
Voltase<\/strong><\/td>\nV<\/td>\n370-400<\/td>\n<\/tr>\n
Ukuran (P*L*T)<\/strong><\/td>\nMM<\/td>\n4200x1400x2900<\/td>\n<\/tr>\n
Berat<\/strong><\/td>\nT<\/td>\n6<\/td>\n<\/tr>\n
Dimensi Produk<\/strong><\/td>\n<\/tr>\n
Jumlah Produk<\/strong><\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n5<\/td>\n6<\/td>\n7<\/td>\n8<\/td>\n<\/tr>\n
Diameter Botol<\/strong><\/td>\nMM<\/td>\n118<\/td>\n80<\/td>\n66<\/td>\n56<\/td>\n54<\/td>\n45<\/td>\n28<\/td>\n26<\/td>\n<\/tr>\n
Tinggi Botol<\/strong><\/td>\nMM<\/td>\n210<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Diameter Leher<\/strong><\/td>\nMM<\/td>\n83<\/td>\n62<\/td>\n48<\/td>\n38<\/td>\n32<\/td>\n25<\/td>\n17<\/td>\n15<\/td>\n<\/tr>\n
Volume Botol Maksimum<\/strong><\/td>\nML<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n400<\/td>\n250<\/td>\n100<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Berat Botol Maksimum<\/strong><\/td>\nG<\/td>\n130<\/td>\n65<\/td>\n43<\/td>\n32<\/td>\n26<\/td>\n22<\/td>\n18<\/td>\n16<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Parameter Mesin<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Model yang Kompatibel:<\/strong><\/td>\nCompatible with Japanese AOKI SBIII-100L-20 model<\/td>\n<\/tr>\n
Diameter Sekrup:<\/strong><\/td>\n50mm (opsional)<\/td>\n<\/tr>\n
Kapasitas Injeksi Teoritis:\u00a0<\/strong><\/td>\n310g<\/td>\n<\/tr>\n
Gaya penjepitan injeksi:\u00a0<\/strong><\/td>\n150KN<\/td>\n<\/tr>\n
Langkah cetakan atas:<\/strong><\/td>\n250 mm<\/td>\n<\/tr>\n
Langkah cetakan bawah:\u00a0<\/strong><\/td>\n205 mm<\/td>\n<\/tr>\n
TEMP. Mengatur langkah inti:\u00a0<\/strong><\/td>\n250 mm<\/td>\n<\/tr>\n
Pengaturan suhu pada langkah laras:\u00a0\u00a0<\/strong><\/td>\n230 mm<\/td>\n<\/tr>\n
Pukulan take-out:\u00a0<\/strong><\/td>\n170 mm<\/td>\n<\/tr>\n
Gaya penjepit tiup:\u00a0<\/strong><\/td>\n200KN (satu sisi)<\/td>\n<\/tr>\n
Pukulan inti tiup:\u00a0<\/strong><\/td>\n250 mm<\/td>\n<\/tr>\n
Langkah pencetakan tiup:<\/strong><\/td>\n75+75mm<\/td>\n<\/tr>\n
Tangki minyak VOL:<\/strong><\/td>\n300 liter<\/td>\n<\/tr>\n
Ukuran (P\u00d7L\u00d7T):\u00a0<\/strong><\/td>\n4,2*1,4*2,9m<\/td>\n<\/tr>\n
Berat:\u00a0<\/strong><\/td>\n6T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Standar Teknis<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Sistem Kontrol Servo:<\/strong><\/td>\nMenggunakan 3 set sistem pompa servo.<\/td>\n<\/tr>\n
Daya Motor Servo:<\/strong><\/td>\nDaya motor servo inovatif\/ WEICHI: 43.2KW.<\/td>\n<\/tr>\n
Sistem Kontrol Komputer:<\/strong><\/td>\nMenggunakan PLC Inovance\/MiRLE.<\/td>\n<\/tr>\n
Penggerak Meja Putar:<\/strong><\/td>\nMeja putar ini dilengkapi dengan motor servo Yaskawa Jepang atau motor servo WEICHI dengan reduktor TSUNTIEN Taiwan.<\/td>\n<\/tr>\n
Katup Tekanan Tinggi:<\/strong><\/td>\nMenggunakan katup tekanan tinggi Parker buatan Amerika.<\/td>\n<\/tr>\n
Tabung Udara:<\/strong><\/td>\nMenggunakan tabung udara Aitak.<\/td>\n<\/tr>\n
Kontrol Suhu:<\/strong><\/td>\nMenggunakan kotak kontrol terintegrasi untuk mengontrol suhu, yang sangat akurat, stabil, dan mudah dioperasikan; atau, Anda dapat memilih sistem kontrol suhu bawaan sistem.<\/td>\n<\/tr>\n
Katup Pengontrol Tekanan Hidraulik:<\/strong><\/td>\nMenggunakan katup pengontrol tekanan hidrolik merek YUKEN dari Taiwan, Tiongkok;<\/td>\n<\/tr>\n
Tabung Minyak:<\/strong><\/td>\nSelang oli terbuat dari bahan impor dari Italia.<\/td>\n<\/tr>\n
Baut:<\/strong><\/td>\nSekrup dipanaskan oleh cincin pemanas hemat energi nano-inframerah jauh (10KW).<\/td>\n<\/tr>\n
Struktur Pencetakan Tiup:<\/strong><\/td>\nStruktur pencetakan tiup mengadopsi sistem penjepitan cetakan silinder hidrolik atau motor servo ganda dengan fungsi kompensasi tekanan tinggi.<\/td>\n<\/tr>\n
Unit Injeksi:<\/strong><\/td>\nUnit injeksi dikendalikan oleh satu silinder. Motor peleburan dapat dikendalikan secara hidraulik atau oleh motor servo.<\/td>\n<\/tr>\n
Daya Total Mesin:<\/strong><\/td>\nDaya total mesin: 53,2 KW.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Key Features of the Y150-V4-B ISBM Machine<\/h2>\n

1. Siklus Produksi yang Dipersingkat
\nThe Y150-V4-B completes the entire journey from raw PET resin to finished bottle inside a single 4-station machine with no intermediate transfers or reheating stages. Injection, temperature conditioning, stretch blow molding, and bottle take-out all happen within one continuous rotary cycle. This integrated one-step approach eliminates handling delays, reduces changeover time between runs, and allows operators to achieve higher output rates per shift compared with equivalent two-step or three-step systems. Manufacturers in pharmaceutical and cosmetic sectors particularly benefit from the dramatically reduced batch turnaround time.<\/p>\n

2. Superior Production Efficiency
\nJika mesin AOKI SBIII-100L-20 buatan Jepang terbatas pada empat rongga per siklus, volume larutan sekrup yang diperbesar dan arsitektur penjepitan yang dioptimalkan pada Y150-V4-B memungkinkan enam botol plastik diproduksi secara bersamaan. Keunggulan kapasitas 50% ini secara langsung menghasilkan biaya unit yang lebih rendah dan pemenuhan pesanan yang lebih cepat. Sistem pompa servo tiga set pada mesin ini memberikan respons hidrolik yang cepat dan berulang, menjaga waktu siklus yang konsisten bahkan selama produksi yang panjang pada kapasitas nominal, menjadikan mesin cetak tiup peregangan injeksi satu tahap ini ideal untuk lini produksi volume tinggi.<\/p>\n

3. Improved Molding Precision
\nThe Inovance or MiRLE PLC control system precisely regulates injection speed, injection pressure, mold temperature, blow pressure, and stretch rod speed at every station. High-precision mold tooling eliminates the visible parting-line protrusion that is a known limitation of Japanese-origin machines. The integrated temperature-control box manages each zone independently with high accuracy and stability, ensuring that every bottle produced meets tight dimensional tolerances on neck diameter, wall thickness, and bottle height. This level of precision is critical for pharmaceutical clients subject to GMP inspection and for cosmetic brands with strict visual quality standards.<\/p>\n

4. Reduced Labor Cost and Automation
\nFull process automation runs from PET pellet loading through bottle discharge with zero manual intervention at any intermediate stage. Human contact with the preform is entirely eliminated, which is a regulatory requirement for GMP-certified pharmaceutical packaging lines. The servo motor-driven bottom-cutting mechanism replaces the pneumatic components used in Japanese machines and operates at double the speed. In pharmaceutical and other regulated fields, the fully servo configuration removes hydraulic systems entirely, ensuring an oil-free, contamination-free environment. Fewer operators per machine and lower rejection-driven rework together deliver measurable reductions in per-bottle labor cost.<\/p>\n

5. Energy Conservation of 15-25%
\nThe one-step process retains the heat of the injection-molded preform directly through to the blow station, eliminating the secondary reheating step that two-step machines require. This architectural advantage reduces total energy consumption by 15% to 25% versus equivalent Japanese, European, and American machines. The nano far-infrared energy-saving heating ring on the screw barrel further optimizes energy delivery. The three servo pump systems operate only under load, avoiding the constant energy draw of fixed-displacement hydraulic circuits. PET material is processed cleanly with minimal sprue waste, reducing raw material cost per bottle and overall environmental impact per unit produced.<\/p>\n

6. Compact Footprint and AOKI Mold Compatibility
\nAt 4,200 x 1,400 x 2,900 mm and 6 tonnes, the Y150-V4-B fits within the floor plan of a standard clean room or compact production workshop. Facilities that previously operated the Japanese AOKI SBIII-100L-20 can adopt the Y150-V4-B without retooling their mold inventory, as the machine is fully compatible with existing AOKI SBIII-100L-20 molds. This direct mold compatibility dramatically reduces the total cost of transition and shortens the commissioning timeline, making this replacement of AOKI injection stretch blow molding machines one of the most cost-effective upgrade paths available to existing AOKI users globally.<\/p>\n

\"Mesin<\/p>\n

Prinsip Operasi<\/h2>\n
\n

Langkah 1: Proses Injeksi<\/h3>\n

Molten PET material is injected into the preform mold under controlled high temperature and pressure. The PLC precisely governs injection speed, injection pressure, and mold temperature to ensure the molten plastic fills the cavity uniformly, producing a preform with consistent wall thickness and optimal density. Accurate parameter control at this stage is the foundation for transparency and structural integrity in the final bottle.<\/p>\n<\/div>\n

\n

Langkah 2: Proses Peregangan<\/h3>\n

The injection-molded preform passes to the temperature-conditioning station, where it is reheated to the precise stretching temperature. The stretch rod then elongates the preform axially, inducing biaxial molecular orientation. This stretching causes PET polymer chains to align, which significantly improves the compression resistance, barrier properties, and optical transparency of the finished bottle. Cooling time and heating temperature are closely monitored throughout to ensure dimensional stability and surface quality.<\/p>\n<\/div>\n

\n

Langkah 3: Proses Peniupan<\/h3>\n

After stretching, the preform enters the blow mold station. Compressed air at 2.0-3.5 MPa is introduced through the blow pin, expanding the softened preform radially until it conforms precisely to the inner wall of the mold cavity. The American Parker high-pressure valve ensures accurate and repeatable blow pressure delivery at every cycle. The dual servo motor or hydraulic cylinder mold-clamping system with high-pressure compensation function holds the mold firmly shut during this critical stage, defining the final bottle shape and ensuring consistent wall distribution.<\/p>\n<\/div>\n

\n

Step 4: Molding and Take-Out<\/h3>\n

Setelah botol yang dibentuk dengan metode tiup mencapai bentuknya, sistem pendingin cetakan dengan cepat menghilangkan panas melalui saluran pendingin internal cetakan, memadatkan PET dan mengunci akurasi dimensi, hasil akhir permukaan, dan distribusi ketebalan dinding yang dibutuhkan. Setelah pendinginan yang cukup, cetakan terbuka dan sistem pengeluaran mengangkut botol jadi ke titik pengumpulan tanpa kontak manual. Suhu pendinginan yang seragam, kecepatan pendinginan yang terkontrol, dan durasi pendinginan yang tepat semuanya dikelola secara otomatis oleh sistem kontrol untuk memaksimalkan kualitas botol dan efisiensi produksi.<\/p>\n<\/div>\n