{"id":498,"date":"2026-03-03T09:13:27","date_gmt":"2026-03-03T09:13:27","guid":{"rendered":"https:\/\/isbm-blowmolding.com\/?post_type=product&p=498"},"modified":"2026-03-13T05:31:20","modified_gmt":"2026-03-13T05:31:20","slug":"y650-v4-one-step-injection-stretch-blow-molding-machine-4-station","status":"publish","type":"product","link":"https:\/\/isbm-blowmolding.com\/pl\/produkt\/y650-v4-one-step-injection-stretch-blow-molding-machine-4-station\/","title":{"rendered":"Y650-V4 One Step Injection Stretch Blow Molding Machine (4-Station)"},"content":{"rendered":"

Y650-V4 One Step Injection Stretch Blow Molding Machine Overview<\/h2>\n

The Y650-V4 one step injection stretch blow molding machine represents a pinnacle in single-stage injection stretch blow molding technology, designed for manufacturers seeking seamless integration of processes in a compact footprint. This ISBM machine combines injection, stretching, and blowing into one continuous cycle, eliminating the need for separate preform handling and reheating, which is common in traditional two-step systems. Built with robust components like servo-driven systems and high-pressure valves, it handles materials such as PET, PETG, PP, and PC, producing bottles with superior clarity, strength, and barrier properties. Ideal for high-volume production in industries like pharmaceuticals and food packaging, the Y650-V4 ensures consistent output with minimal waste.<\/p>\n

In operation, this single stage injection stretch blow molding machine optimizes energy use by retaining preform heat from the injection phase, cutting consumption significantly compared to multi-stage setups. With a theoretical injection volume up to 480 cm\u00b3 and screw diameters ranging from 40mm to 60mm, it accommodates diverse bottle designs from 20ml mini-containers to 2500ml jars. Operators appreciate its user-friendly PLC controls and quick mold changeovers, which reduce downtime and enhance productivity.<\/p>\n

\"Y650-V4<\/h2>\n

Tabela por\u00f3wnawcza modeli produkt\u00f3w<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n
Model standardowy<\/strong><\/td>\nY150-V4<\/strong><\/td>\nY200-V4<\/strong><\/td>\nY250-V4<\/strong><\/td>\n<\/tr>\n
\"Maszyna<\/td>\nKompatybilny z japo\u0144skim ASB-12M<\/td>\nKompatybilny z japo\u0144skim Aoki 250<\/td>\nKompatybilny z japo\u0144skim ASB-70DPH<\/td>\n<\/tr>\n
Y150-V4-B<\/strong><\/td>\nY500-V3<\/strong><\/td>\n–<\/td>\n<\/tr>\n
Kompatybilny z japo\u0144sk\u0105 Aoki 100<\/td>\nKompatybilny z japo\u0144skim Aoki 500<\/td>\n–<\/td>\n<\/tr>\n
Zacisk hydrauliczny, wtrysk hydrauliczny \u015blimakowy.<\/td>\n<\/tr>\n
Model serwa<\/strong><\/td>\nYS150-V4<\/strong><\/td>\nYS200-V4<\/strong><\/td>\nYS250-V4<\/strong><\/td>\n<\/tr>\n
\"Maszyna<\/td>\nZacisk serwa, wtrysk serwa \u015brubowego
\nWysoka precyzja, niskie zu\u017cycie energii, d\u0142ugoterminowa stabilno\u015b\u0107<\/td>\n<\/tr>\n
Model w pe\u0142ni elektryczny<\/strong><\/td>\nY150-V4-EV<\/strong><\/td>\nY200-V4-EV<\/strong><\/td>\nY250-V4-EV<\/strong><\/td>\n<\/tr>\n
\"W<\/td>\nNap\u0119d ca\u0142kowicie elektryczny, zapobiegaj\u0105cy zanieczyszczeniu olejem.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Zalety naszej maszyny do formowania wtryskowego z rozci\u0105ganiem i rozdmuchiwaniem<\/h2>\n

1. Jako\u015b\u0107 jest lepsza. Wszystkie plastikowe butelki produkowane przez japo\u0144skie maszyny do formowania rozdmuchowego maj\u0105 lini\u0119 podzia\u0142u. Po\u015brodku obu form, po obu stronach, wystaje kawa\u0142ek plastiku, co powoduje powstanie znaku. Jednak nasze formy charakteryzuj\u0105 si\u0119 niezwykle wysok\u0105 precyzj\u0105, a znak jest ca\u0142kowicie niewidoczny.<\/p>\n

2. Nasza produkcja jest szybka, z du\u017c\u0105 ilo\u015bci\u0105 rozwi\u0105za\u0144 \u015brubowych i du\u017c\u0105 pr\u0119dko\u015bci\u0105. Podczas gdy Japonia mo\u017ce produkowa\u0107 cztery plastikowe butelki jednocze\u015bnie, my jeste\u015bmy w stanie wyprodukowa\u0107 ich sze\u015b\u0107.<\/p>\n

3. Oszcz\u0119dzaj energi\u0119. Nasze maszyny zu\u017cywaj\u0105 od 15% do 25% mniej energii ni\u017c te w Japonii, Europie i Stanach Zjednoczonych.<\/p>\n

4. Zastosowano szerok\u0105 gam\u0119 technologii sterowania elektrycznego w celu zast\u0105pienia komponent\u00f3w hydraulicznych i pneumatycznych. Na przyk\u0142ad, komponenty pneumatyczne stosowane w mechanizmie tn\u0105cym dno w Japonii s\u0105 zast\u0119powane silnikami serwo, co podwaja ich pr\u0119dko\u015b\u0107. W przemy\u015ble farmaceutycznym i innych bran\u017cach, silniki serwo mog\u0105 by\u0107 stosowane bez \u017cadnych uk\u0142ad\u00f3w hydraulicznych, co zapewnia zgodno\u015b\u0107 ze standardami GMP i prac\u0119 w \u015brodowisku wolnym od oleju i zanieczyszcze\u0144.<\/p>\n

Specyfikacja produktu<\/h2>\n

For custom configurations or additional specs tailored to your needs, feel free to contact our team at Mexico Ever-Power ISBM Machinery Co., Ltd. We’re here to assist with optimizations.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Przedmiot<\/strong><\/td>\nJednostka<\/strong><\/td>\nSpecyfikacje<\/strong><\/td>\n<\/tr>\n
Nazwa<\/strong><\/td>\n<\/td>\nFormowanie wtryskowe z rozci\u0105ganiem i rozdmuchiwaniem w jednym kroku
\nMaszyna (4-stanowiskowa)<\/td>\n<\/tr>\n
Model<\/strong><\/td>\n<\/td>\nY650-V4<\/td>\n<\/tr>\n
Producent<\/strong><\/td>\n<\/td>\nMeksyk Ever-Power<\/td>\n<\/tr>\n
Tworzywo<\/strong><\/td>\n<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
\u015arednica \u015bruby<\/strong><\/td>\nMM<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n\/<\/td>\n<\/tr>\n
Teoretyczna obj\u0119to\u015b\u0107 wtrysku<\/strong><\/td>\nCM\u00b3<\/td>\n340<\/td>\n420<\/td>\n480<\/td>\n\/<\/td>\n<\/tr>\n
Pr\u0119dko\u015b\u0107 obrotowa \u015bruby (obr.\/min)<\/strong><\/td>\nobr.\/min<\/td>\n180<\/td>\n150<\/td>\n150\u2013220<\/td>\n\/<\/td>\n<\/tr>\n
Si\u0142a zacisku wtrysku<\/strong><\/td>\nKN<\/td>\n400<\/td>\n<\/tr>\n
Si\u0142a zacisku dmuchawy<\/strong><\/td>\nKN<\/td>\n400<\/td>\n<\/tr>\n
Moc silnika<\/strong><\/td>\nKW<\/td>\n75.7<\/td>\n<\/tr>\n
Moc grzewcza<\/strong><\/td>\nKW<\/td>\n15<\/td>\n<\/tr>\n
Ci\u015bnienie powietrza dmuchanego<\/strong><\/td>\nMPa<\/td>\n2.0-3.5<\/td>\n<\/tr>\n
Ci\u015bnienie wody ch\u0142odz\u0105cej<\/strong><\/td>\nMPa<\/td>\n0.4-0.6<\/td>\n<\/tr>\n
\u00a0Ci\u015bnienie wody w ch\u0142odnicy oleju maszynowego<\/strong><\/td>\nMPa<\/td>\n0.3-0.4<\/td>\n<\/tr>\n
Temperatura wody w ch\u0142odnicy oleju maszynowego<\/strong><\/td>\n\u2103<\/td>\n20-25<\/td>\n<\/tr>\n
Wolta\u017c<\/strong><\/td>\nV<\/td>\n370-400<\/td>\n<\/tr>\n
(D\u0142.*Sz.*Wys.) Rozmiar(D\u0142.*Sz.*Wys.)<\/strong><\/td>\nMM<\/td>\n6100x2600x4200<\/td>\n<\/tr>\n
Waga<\/strong><\/td>\nT<\/td>\n28<\/td>\n<\/tr>\n
Wymiary produktu<\/strong><\/td>\n<\/tr>\n
Ilo\u015b\u0107 produktu<\/strong><\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n<\/tr>\n
\u00a0\u015arednica butelki (BD)<\/strong><\/td>\nMM<\/td>\n280<\/td>\n235(280)<\/td>\n230<\/td>\n180<\/td>\n<\/tr>\n
Wysoko\u015b\u0107 butelki (H)\u00a0<\/strong><\/td>\nMM<\/td>\n510<\/td>\n<\/tr>\n
\u015arednica szyjki (E)\u00a0<\/strong><\/td>\nMM<\/td>\n140<\/td>\n120<\/td>\n90<\/td>\n84<\/td>\n<\/tr>\n
Maksymalna obj\u0119to\u015b\u0107 butelki (ml)\u00a0<\/strong><\/td>\nL<\/td>\n20<\/td>\n20<\/td>\n12<\/td>\n5 (7)<\/td>\n<\/tr>\n
Maksymalna waga butelki (szer.)<\/strong><\/td>\nG<\/td>\n900<\/td>\n460<\/td>\n310<\/td>\n230<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Parametr maszyny<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\u015arednica \u015bruby:\u00a0<\/strong><\/td>\n60mm(optional)<\/td>\n<\/tr>\n
Teoretyczna wydajno\u015b\u0107 wtrysku:\u00a0<\/strong><\/td>\n480g<\/td>\n<\/tr>\n
Si\u0142a zacisku wtrysku:\u00a0<\/strong><\/td>\n400KN<\/td>\n<\/tr>\n
Skok g\u00f3rnej formy:\u00a0<\/strong><\/td>\n1070mm<\/td>\n<\/tr>\n
Dolny skok formy:<\/strong><\/td>\n550mm<\/td>\n<\/tr>\n
TEMP. Regulacja rdzenia:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Regulacja temp. skoku lufy:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Uderzenie wyjmuj\u0105ce:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Si\u0142a zacisku dmuchawy:\u00a0<\/strong><\/td>\n400KN (single side)<\/td>\n<\/tr>\n
Uderzenie rdzenia:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Skok formy rozdmuchowej:\u00a0<\/strong><\/td>\n175+175mm<\/td>\n<\/tr>\n
Pojemno\u015b\u0107 zbiornika oleju:\u00a0<\/strong><\/td>\n600L<\/td>\n<\/tr>\n
Rozmiar (d\u0142. \u00d7 szer. \u00d7 wys.):\u00a0<\/strong><\/td>\n6.1*2.6*4.2m<\/td>\n<\/tr>\n
Waga:\u00a0<\/strong><\/td>\n28T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Norma techniczna<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Uk\u0142ad sterowania serwomechanizmem:<\/strong><\/td>\nZastosowanie 3 zestaw\u00f3w uk\u0142ad\u00f3w pomp serwo.<\/td>\n<\/tr>\n
Moc serwosilnika:<\/strong><\/td>\n\u00a0Inovance\/ WEICHI servo motor power: 75 KW.<\/td>\n<\/tr>\n
System sterowania komputerowego:<\/strong><\/td>\nUsing the Inovance\/ MiRLE PLC;<\/td>\n<\/tr>\n
Nap\u0119d gramofonu:<\/strong><\/td>\nGramofon wyposa\u017cony jest w serwomotor japo\u0144skiej firmy Yaskawa lub serwomotor firmy WEICHI z reduktorem TSUNTIEN z Tajwanu.<\/td>\n<\/tr>\n
Zaw\u00f3r wysokiego ci\u015bnienia:<\/strong><\/td>\nZastosowanie ameryka\u0144skiego zaworu wysokoci\u015bnieniowego Parker.<\/td>\n<\/tr>\n
Cylinder pneumatyczny:<\/strong><\/td>\nKorzystanie z cylindra pneumatycznego Aitak.<\/td>\n<\/tr>\n
Kontrola temperatury:<\/strong><\/td>\nUsing integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system’s built-in temperature control system.<\/td>\n<\/tr>\n
Zaw\u00f3r steruj\u0105cy ci\u015bnieniem hydraulicznym:<\/strong><\/td>\nUsing a hydraulic pressure control valve of YUKEN from Taiwan,China.<\/td>\n<\/tr>\n
Podgrzewana \u015bruba:<\/strong><\/td>\n\u00a0The screw is heated by a nano-far-infrared energy- saving heating ring(15KW).<\/td>\n<\/tr>\n
Struktura formowania rozdmuchowego:<\/strong><\/td>\nThe blow molding structure adopts a hydraulic cylinder or dual servo motor mold clamping system with a high-pressure compensation function.<\/td>\n<\/tr>\n
Jednostka wtryskowa:<\/strong><\/td>\nJednostka wtryskowa jest sterowana za pomoc\u0105 jednego cylindra. Silnik topi\u0105cy mo\u017ce by\u0107 sterowany hydraulicznie lub za pomoc\u0105 serwomotoru.<\/td>\n<\/tr>\n
Oil Tube:<\/strong><\/td>\nThe oil tube is made of imported material from Italy.<\/td>\n<\/tr>\n
Ca\u0142kowita moc maszyny:<\/strong><\/td>\nTotal power of the machine:90.7KW.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Features of the Y650-V4 Injection Stretch Blow Molding Machine<\/h2>\n

1. Four-Station Rotary Configuration
\n<\/strong>The Y650-V4 one step injection stretch blow molding machine employs a robust four-station rotary system that coordinates preform injection, precise temperature conditioning, simultaneous axial stretching with radial blowing, and final cooling with product ejection. This arrangement keeps every station active throughout the cycle, boosting throughput while cutting idle periods common in older single-stage equipment. The design proves vital for scaling operations in busy factories focused on container manufacturing, delivering higher output rates and stable quality across PET and PETG production runs.<\/p>\n

2. Servo-Driven Precision Control Systems
\n<\/strong>One standout feature is the servo-driven control systems integrated into the Y650-V4 ISBM machine. These systems provide precise motion for clamping and stretching, achieving position accuracy within \u00b10.1mm. This level of control is essential for producing uniform wall thickness in bottles, reducing material deviations to under 5%. The responsive technology ensures consistent performance across large batches, supporting superior structural integrity and visual appeal in finished containers for demanding packaging applications.<\/p>\n

3. Targeted Heating Zones with Non-Contact Sensors
\n<\/strong>The machine integrates advanced heating zones equipped with non-contact sensors that allow targeted temperature adjustments\u2014hotter for the body and cooler for the neck\u2014to prevent deformation in threaded areas. This selective conditioning creates ideal stretch conditions while protecting critical dimensions. Operators gain greater flexibility when processing different materials, resulting in improved material distribution, enhanced clarity, and reduced defect rates in the final bottles.<\/p>\n

4. High-Pressure Gas Delivery System
\n<\/strong>The Y650-V4 incorporates stable high-pressure gas systems with precision valves capable of delivering up to 3.5 MPa during radial expansion. Combined with mechanical axial stretching, this capability ensures complete mold contact and strong molecular orientation in the container walls. The result is bottles with superior mechanical strength, excellent barrier properties, and high transparency, meeting the rigorous requirements of beverage, cosmetic, and pharmaceutical packaging.<\/p>\n

5. Modular Quick-Change Mold System
\n<\/strong>Engineered for practical flexibility, the Y650-V4 features a modular mold system that allows complete tool changes in under 60 minutes. Precision alignment features and quick-connect utilities minimize setup time when switching between different bottle sizes or shapes. This capability reduces costly downtime and enables manufacturers to respond rapidly to changing market demands without compromising production quality or efficiency.<\/p>\n

6. Energy-Efficient Operational Design
\n<\/strong>By retaining residual heat from the injection phase and utilizing efficient servo motors, the Y650-V4 injection stretch blow moulding machine achieves notable energy savings compared to traditional reheating methods. The overall architecture optimizes power consumption without sacrificing cycle speed or product quality. Manufacturers focused on sustainable practices and lower operating costs find this design delivers measurable benefits while maintaining the high throughput and reliability expected in modern packaging facilities.<\/p>\n

\"Maszyna<\/p>\n

Advantages of Injection Stretch Blow Molding<\/h2>\n

1. Superior Product Quality
\n<\/strong>Injection stretch blow molding consistently delivers containers with outstanding clarity, smooth surface finishes, and highly uniform wall thickness that stays within \u00b15% across the entire bottle. Because the preform is formed and blown on the same machine without any transfer steps, the final product avoids scratches, contamination, or surface imperfections. This level of quality makes ISBM the preferred choice for premium packaging where visual appeal and structural performance are critical, from crystal-clear beverage bottles to elegant cosmetic jars that highlight brand prestige.<\/p>\n

2. Flexible Design Capabilities
\n<\/strong>The process offers remarkable freedom to create complex shapes, custom geometries, and container sizes ranging from tiny 5ml vials to large 20L jugs in a single production run. Manufacturers can easily switch between round, oval, or uniquely contoured designs while maintaining tight tolerances on neck threads and wall distribution. This design versatility supports distinctive branding requirements across skincare, pharmaceutical, premium beverage, and food packaging markets, allowing companies to stand out on shelves without sacrificing functionality or production speed.<\/p>\n

3. Sustainability Benefits
\n<\/strong>Single-stage injection stretch blow molding reduces material waste to achieve utilization rates above 95% and cuts energy consumption by 20-40% compared with traditional two-step methods by eliminating secondary reheating. The technology readily works with recycled PET, bio-based resins, and other eco-friendly materials, helping manufacturers meet strict environmental regulations and consumer demand for greener packaging. This approach lowers the overall carbon footprint while maintaining the high performance standards expected in modern sustainable packaging solutions.<\/p>\n

4. High Production Efficiency
\n<\/strong>By combining injection, conditioning, stretching, blowing, and ejection into one continuous cycle, ISBM machines achieve fast cycle times of 10-30 seconds per mold and significantly higher throughput than multi-stage systems. Automated operation reduces labor needs, minimizes floor space requirements, and eliminates intermediate storage or handling risks. Factories gain reliable, cost-effective mass production with consistent quality across large runs, making the technology ideal for both growing brands and established packaging operations seeking maximum output with minimum downtime.<\/p>\n

5. Enhanced Barrier Properties and Strength
\n<\/strong>Molecular orientation created during the simultaneous axial and radial stretching process increases tensile strength by more than 30% and improves gas and moisture barrier performance. Containers produced through injection stretch blow molding therefore offer longer shelf life for sensitive contents like juices, pharmaceuticals, or cosmetics. This built-in performance advantage allows brands to use lighter-weight bottles without compromising durability, further supporting both quality and sustainability goals.<\/p>\n\n\n\n\n
\"4-Station\"<\/td>\n\"3-Station\"<\/td>\n<\/tr>\n
4-Station<\/strong><\/td>\n3-Station<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

One Step Injection Stretch Blow Molding Process<\/h2>\n

Understanding the ISBM process highlights how outstanding container quality and efficiency can be achieved through each production stage. Each stage contributes to achieving exceptional product consistency, and the integration of injection molding and biaxial stretching leads to enhanced container properties. The process involves four key stages:<\/p>\n

Step 1: Injection Molding<\/h3>\n

The process begins by heating plastic resin (commonly PET or PC) to a molten state. The molten resin is injected into a mold cavity to form a preform, which is partially cooled to stabilize its shape while retaining enough heat to allow stretching in the next stage.<\/p>\n

During this phase, the preform\u2019s neck finish is also preserved in its final form. This design ensures reliable sealing and dimensional accuracy, and helps achieve proper temperature and stretch response in the next stage.<\/p>\n

Step 2: Preform Conditioning and Transfer<\/h3>\n

A specialized mechanical arm or rotary transfer system gently moves the freshly molded preform from the injection station to the conditioning zone. Along the way, it passes through controlled heating areas that stabilize the preform\u2019s internal temperature. This consistent thermal conditioning helps support uniform material behavior during the stretch and blow stages, improving container quality and reducing the risk of defects.<\/p>\n

Step 3: Stretch Blow Molding Process<\/h3>\n

This is the stage where the preform transforms into its final container shape. Biaxial stretching begins as a stretch rod extends the preform lengthwise, followed by compressed air inflating it outward to match the mold. This dual stretching process enhances strength, appearance, and overall finish.<\/p>\n

By aligning the plastic molecules in two directions, the material gains better resistance to gas penetration and impact. These enhancements are especially important for applications that demand both durability and shelf appeal. Moreover, the container also achieves consistent wall thickness and stable dimensions, which are essential for accurate volume control and dependable sealing.<\/p>\n

Step 4: Cooling and Ejection<\/h3>\n

Once the bottle has been fully blown to its final shape, the container is rapidly cooled inside the mold to solidify its form. After sufficient cooling, the mold opens and automatically ejects the finished bottle. This step completes the molding cycle, delivering a ready-to-use plastic container.<\/p>\n