Y150-V4-EV One Step Injection Stretch Blow Molding Machine (4-Station)

Y150-V4-EV One-step Injection Stretch Blow Molding Machine Overview

The Y150-V4-EV represents a pinnacle in single stage injection stretch blow molding machine technology, designed for users seeking seamless integration of injection, stretching, and blowing processes in one unit. This four-station model excels in producing high-quality hollow plastic products from materials like PET and PETG, ensuring uniform wall thickness and enhanced barrier properties without the need for intermediate handling. By eliminating secondary heating of preforms, it streamlines operations, making it suitable for medium to high-volume runs in industries such as beverages, cosmetics, and pharmaceuticals. Our Y150-V4-EV models serve as a direct replacement for Japanese ASB-12M model, offering comparable performance with improved energy efficiency and easier maintenance tailored to modern production lines.

Building on decades of expertise at Mexico Ever-Power ISBM Machinery Co., Ltd, this ISBM machine incorporates advanced servo systems for precise control, reducing downtime and material waste. Users benefit from its compact footprint of 5.2m x 1.8m x 3.3m, which fits well in space-constrained facilities while delivering consistent output. Whether crafting wide-mouth jars or narrow-neck bottles, the Y150-V4-EV ensures molecular orientation through biaxial stretching, resulting in containers with superior strength and clarity. This one step injection stretch blow molding machine not only boosts productivity but also aligns with sustainable practices by minimizing energy consumption and scrap rates.

Product Model Comparison Table

Standard Model	Y150-V4	Y200-V4	Y250-V4
	Compatible with the Japanese ASB-12M	Compatible with the Japanese Aoki 250	Compatible with the Japanese ASB-70DPH
	Y150-V4-B	Y500-V3	-
	Compatible with the Japanese Aoki 100	Compatible with the Japanese Aoki 500	-
	Hydraulic clamping, hydraulic screw injection.
Servo Model	YS150-V4	YS200-V4	YS250-V4
	Servo clamping, servo screw injection High precision, low energy, long-term stability
Fully Electric Model	Y150-V4-EV	Y200-V4-EV	Y250-V4-EV
	Fully electric drive, avoiding oil contamination products.

Our Injection Stretch Blow Molding Machine Advanatges

1. The quality is better. The plastic bottles produced by the blow molding machines from Japan all have a parting line. There is a protrusion of plastic in the middle of the two molds on either side, which results in a mark. However, our molds have extremely high precision, and the mark is completely invisible.

2. Our production is fast, with a large amount of screw solutions and high speed. While Japan can produce four plastic bottles at a time, we can produce six.

3. Save energy. Our machines consume 15% to 25% less energy than those in Japan, Europe, and the United States.

4. A wide range of electric control technologies has been adopted to replace hydraulic and pneumatic components. For example, the pneumatic components used in the bottom cutting mechanism in Japan are replaced by servo motors here, and the speed of the servo motors is doubled. In the pharmaceutical industry and other fields, fully servo motors can be used without any hydraulic systems, ensuring compliance with GMP standards and operation in an oil-free and pollution-free environment.

Product Specifications

For custom configurations or additional specs tailored to your setup, feel free to contact our team at Mexico Ever-Power ISBM Machinery Co., Ltd. We're here to assist with any specialized requirements.

Item	Unit	Specifications
Name		One-step Injection Stretch Blow Molding Machine(4-station)
Model		Y150-V4-EV (Compatible with Japanese ASB-12M model)
Manufacturer		Mexico Ever-Power
Material		PET/PETG
Screw Diameter	MM	40		50		55		/
Theoretical Injection Volume	CM³	188		392		475		/
Screw Rotational Speed(RPM)	r/min	350		350		350		/
Injection Clamping Force	KN	150
Blowing Clamping Force	KN	200
Motor Power	KW	102.8
Heating Power	KW	10
Blowing air pressure	Mpa	2.0-3.5
Cooling Water Pressure	Mpa	0.4-0.6
Machine Oil Cooler Water Pressure	Mpa	0.3-0.4
Machine Oil Cooler Water Temperature	℃	20-25
Voltage	V	370-400
(L*W*H) Size(L*W*H)	MM	5200x1800x3300
Weight	T	7
Product Dimensions
Product Quantity	PCS	1	2	3	4	5	6	7	8
Bottle Diameter (BD)	MM	118	80	66	56	54	45	28	26
Bottle Height (H)	MM	210		150				100
Neck Diameter (E)	MM	83	62	48	38	32	25	17	15
Max. Bottle Volume (ml)	ML	2500	1500	900	400	250	100	30	20
Max. Bottle Weight (W)	G	130	65	43	32	26	22	18	16

Machine Parameter

Compatible Model:	Compatible with Japanese ASB-12M model
Screw Diameter:	50mm(optional)
Theoretical Injection Capacity:	392g
Injection clamping force:	150KN
Upper mold stroke:	250mm
Lower mold stroke:	205mm
TEMP. Regulating core stroke:	250mm
TEMP. regulating barrel stroke:	230mm
Take-out stroke:	170mm
Blowing clamping force:	200KN (single side)
Blow core stroke:	250mm
Blow mold stroke:	75+75mm
Size(L×W×H):	5.2*1.8*3.3m
Weight:	7T

Technical Standard

Servo Control System:	Using 10 sets of servo motor control systems.
Servo Motor Power:	Inovance/ WEICHI servo motor power: 102.8KW.
Computer Control System:	Using the Inovance/ MiRLE PLC.
Turntable Drive:	The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer.
Blow Molding Structure:	The blow molding structure adopts a dual servo motor mold clamping system with a high-pressure compensation function.
High- Pressure Valve:	Using the American Parker high- pressure valve.
Air Cylinder:	Using the Aitak air cylinder.
Temperature Control:	Using integrated control box to control temperature, which is highly accurate, stable and easy to operate.
Screw Heated:	The screw is heated by a nano-far- infrared energy-saving heating ring(10KW).
Lead Screw	Lead screw: NSK Japan;
Total Power of the Machine:	Total power of the machine:112.8KW.

Features of Y150-V4-EV Injection Stretch Blow Molding Machine

1. Comprehensive Servo Control Integration
The Y150-V4-EV one step injection stretch blow molding machine incorporates ten dedicated servo motor systems that oversee critical functions including injection, mold clamping, and station rotations. This setup guarantees seamless operational flow, reduces mechanical stress on parts, and enhances overall machine longevity by delivering exact positioning with minimal backlash during high-speed production cycles.

2. Dual Servo Mold Clamping Mechanism
Equipped with a dual servo-driven clamping unit, this ISBM machine applies controlled force up to 200 KN per side, which effectively dampens operational vibrations and prolongs the service life of essential components like molds and actuators. Such precision in force distribution ensures consistent molding results across various container shapes and sizes.

3. Advanced Temperature Management System
Integrated sensors and control modules in the Y150-V4-EV maintain precise preform temperatures, avoiding common issues such as irregular material flow or surface imperfections. This feature supports uniform heating profiles tailored to different resins, contributing to defect-free outputs and improved production reliability in demanding manufacturing environments.

4. Robust High-Pressure Blowing Capability
The machine's blowing system handles pressures reaching 3.5 MPa, enabling the formation of containers with exceptional structural strength and barrier qualities. This high-pressure operation is vital for producing items that withstand internal stresses, making it suitable for applications requiring durable packaging solutions without compromising on material efficiency.

5. Versatile Resin Processing Compatibility
Designed to work with a range of thermoplastics including PET, PETG, PP, and PC, the Y150-V4-EV expands manufacturing options for diverse products like beverage bottles and pharmaceutical vials. This flexibility allows operators to switch materials seamlessly, optimizing the machine for specific industry needs while maintaining high standards of transparency and chemical resistance.

6. Servo-Powered Turntable for Efficient Cycling
The servo-driven turntable mechanism accelerates station transitions, achieving cycle times as low as 10 seconds per mold in optimal conditions. This rapid movement supports higher throughput rates, essential for scaling operations in cosmetics or food packaging lines where consistent speed directly impacts daily production volumes.

Single Stage Injection Stretch Blow Molding Process

The process begins with the injection of molten polymer into a mould, where it solidifies and forms a preform. The preform is then reheated and stretched using a mechanical stretching rod before being inflated with pressurized air to conform to the desired container shape in the blow mould. Finally, the formed container is cooled and ejected from the mould.

The ISBM process can be broken down into four main stages:

1. Injection molding: a. Preform production: Plastic resin (usually PET, PP, or PC) is fed into the injection molding machine, where it is melted and injected into a preform mold. The preform mold is designed to create a partially shaped product, called the “preform.” The preform has the finished neck and thread of the bottle but with a thicker wall and smaller overall size. b. Cooling: The preform is allowed to cool inside the mold, which helps it to solidify and maintain its shape. The cooling time is important for ensuring the preform has the correct properties for the next stages of the process.

2. Preform conditioning: a. Reheating: The cooled preforms are removed from the injection molding machine and transferred to the blow molding machine. Before the blowing process, the preforms are heated to a specific temperature range to ensure optimal material viscosity for stretching and blowing. b. Temperature control: The temperature must be precisely controlled and evenly distributed throughout the preform to ensure consistent material properties and uniform bottle wall thickness during the blowing process.

3. Stretch blow molding: a. Preform stretching: The heated preform is clamped inside the blow mold, and a stretch rod is inserted into the preform. The stretch rod pushes the preform axially, causing it to elongate and thin the walls of the material. b. Blowing: High-pressure air is introduced into the preform, forcing it to expand against the walls of the blow mold. The combination of axial stretching and radial blowing ensures the material is evenly distributed and results in a strong, lightweight bottle with excellent clarity and barrier properties.

4. Ejection and cooling: a. Cooling: After the blowing process, the newly formed bottle is allowed to cool inside the mold. Cooling time depends on factors such as bottle thickness, material type, and mold temperature. b. Ejection: Once the bottle has cooled and solidified, the blow mold opens, and the finished product is ejected from the machine. The bottles are then inspected for quality and any excess material, such as flash or tail, is removed.

One Step ISBM Machine Applications

1. Water and Beverage Bottles
One-step ISBM machines excel in crafting water and beverage containers from PET material, offering capacities ranging from 5ml to 20L with enhanced clarity and strength through biaxial stretching. This process ensures bottles resist pressure during filling and transport, making them ideal for carbonated drinks or mineral water, while reducing material waste for cost-effective production in high-volume facilities.

2. Cosmetic Packaging Bottles
These machines produce cosmetic packaging such as lotion dispensers and mascara tubes using PETG for its superior chemical resistance and visual appeal. The integrated molding yields containers with uniform wall thickness and high gloss surfaces, suitable for premium brands that demand intricate shapes and reliable sealing to preserve product integrity over extended shelf life.

3. Medicine Packaging Bottles
For pharmaceutical applications, one-step ISBM equipment forms medicine bottles like oral liquid vials from materials including PET and PP, emphasizing sterility and precise dimensions to meet regulatory standards. The technique provides excellent barrier properties against moisture and oxygen, ensuring drug stability, and allows for tamper-evident features in compact designs tailored to healthcare needs.

4. Baby Feeding Bottles
Utilizing polycarbonate or Tritan for durability and safety, these machines manufacture baby feeding bottles that withstand repeated sterilization and use. The single-stage process achieves high transparency and impact resistance, creating ergonomic shapes with accurate neck threads for secure nipple attachment, prioritizing infant health in products free from harmful substances.

5. Edible Oil & Condiment Bottles
One-step ISBM systems create edible oil and condiment containers from PP for heat resistance up to 120°C, enabling hot-fill processes without deformation. This results in bottles with strong seals and consistent volumes, ideal for kitchen staples like sauces or oils, where the method minimizes contamination risks and supports recyclable designs for sustainable packaging.

6. Personal Care Packaging Bottles
In personal care, such as shampoo or body wash bottles, the machines employ PETG to deliver containers with anti-stress whitening properties and vibrant colors. The efficient molding ensures smooth finishes and customizable forms, enhancing user experience through lightweight yet robust structures that maintain product freshness in daily hygiene routines.

Gallon Water Bottles
Designed for larger formats like gallon jugs, one-step ISBM machines use PET for lightweight, stackable water bottles that handle up to 20L volumes with reinforced bases for stability. This approach optimizes material distribution for cost savings and environmental benefits, producing handles-integrated designs that facilitate easy carrying and storage in commercial or household settings.

Water and Beverage Bottles	Medicine Packaging Bottles
Baby Feeding Bottles	Edible Oil & Condiment Bottles

Common Troubleshooting of Injection Stretch Blow Molding Machine

Operators often encounter several problems when using a one-step injection stretch blow molding machine. Many issues stem from the integration of injection and blow molding processes. Incorrect cycle parameters, such as improper temperature, cycle time, or cooling time, can cause defects in finished products. Dirty molds or the use of low-quality mold release agents also lead to poor part quality. Operators should adjust cycle parameters to optimal settings and clean molds thoroughly to remove contaminants. Using high-quality mold release products designed for blow molding improves efficiency.

Some frequent machine-related issues include:

1. Machine Won’t Start
When an injection stretch blow moulding machine fails to initiate operation, technicians should first examine the electrical supply for stable voltage and secure connections, followed by a review of internal chamber temperatures to ensure they align with operational thresholds. Additionally, recalibrating pressure switches and inspecting control panel fuses can often restore functionality, preventing extended downtime in production environments where consistent startup is critical for maintaining output schedules.

2. Machine Won’t Stop
Persistent running of the equipment beyond intended cycles typically stems from faulty pressure switches that require immediate visual and functional checks, alongside monitoring hydraulic fluid volumes to confirm adequate levels without contamination. Searching for hose damages or fluid escapes further aids in resolution, as these steps collectively safeguard against overheating or mechanical strain that could compromise long-term machine reliability during continuous manufacturing shifts.

3. Machine Can’t Hold Pressure
Inability to sustain required pressure levels in the system often arises from compromised wiring that demands thorough connectivity assessments, combined with systematic detection of air ingress points through seals or joints. Replacing obstructed filters and deteriorated gaskets proves effective in restoring stability, thereby ensuring uniform blow molding processes that yield containers with consistent wall integrity and minimal defects in high-precision applications.

4. Machine Is Noisy
Excessive operational noise in injection stretch blow molding setups frequently indicates irregularities in motor rotational controls, necessitating adjustments to speed regulators and examinations for fluid or air leaks within the hydraulic circuits. Moreover, detailed mold inspections for fractures or misalignments that induce vibrations help mitigate the issue, promoting smoother performance and extending component lifespan in facilities focused on noise-controlled, efficient plastic container fabrication.

Mexico Ever-Power - ISBM Machine Manufacturer

Mexico Ever-Power ISBM Machinery Co., Ltd stands as a premier choice for professionals seeking reliable injection stretch blow molding solutions, backed by more than two decades of specialized experience since its founding in 2003. Operating from an expansive production facility exceeding 20,000 square meters, the company excels in delivering innovative machinery tailored for diverse packaging needs, including containers made from PET, PETG, PC, PCTG, and PP. This expertise positions it as a leader in high-end applications for cosmetics, beverages, pharmaceuticals, and food products, where precision and durability are paramount.

The firm's commitment to advancement is demonstrated through multiple national patents that improve machine dependability and operational efficiency, enabling seamless compatibility with established models such as ASB and Aoki systems. Clients benefit from a comprehensive one-stop service encompassing custom design, precise manufacturing, and dedicated after-sales assistance, ensuring equipment like the Y150-V4-EV integrates effortlessly into existing operations as an effective replacement option.

Quality assurance remains central, with ISO-certified protocols and a focused research and development team driving continuous improvements. Partnerships with renowned global brands, including C’ESTBON, HAITIAN, Luhua, Walch, Blue Moon, PROYA, Liby, Estee Lauder, Wal-Mart, Dasenlin, and Shanliang Eye Drops, underscore the company's ability to meet stringent international standards while fostering mutually beneficial relationships.

Key strengths further distinguish Mexico Ever-Power:

• Competitive pricing structures that yield substantial returns on investment through reduced operational costs and enhanced productivity.
• Prompt and responsive customer service, supported by a team of industry experts who provide timely guidance and resolutions.
• Full compatibility with ASB and Aoki models, facilitating smooth transitions and upgrades without extensive retooling.
• Emphasis on energy efficiency and superior performance, with machines designed to minimize consumption while maximizing output quality.
• Versatility in handling multiple materials like PET, PETG, PP, and PC, allowing for flexible production across various sectors.

FAQs

Q: What materials can the Y150-V4-EV injection stretch blow molding machine handle?
A: The Y150-V4-EV injection stretch blow molding machine primarily handles PET and PETG resins, delivering high transparency and strength in produced containers. It also adapts effectively to PP, PC, Tritan, and additional thermoplastics through straightforward modifications to screw configurations or temperature settings, ensuring versatility in single stage injection stretch blow molding applications across various industries.

Q: How does the Y150-V4-EV compare to a two-step blow molding process?
A: In comparison to traditional two-step methods, the Y150-V4-EV one step injection stretch blow molding machine achieves up to 40 percent energy savings by integrating all phases without separate preform reheating or storage needs. This single-stage injection stretch blow molding machine provides superior quality oversight in a unified cycle, minimizing defects and enhancing efficiency for ISBM blow molding machine operations.

Q: Is the Y150-V4-EV a suitable replacement for Aoki injection stretch blow molding machines?
A: Yes, the Y150-V4-EV serves as an excellent replacement for Aoki injection stretch blow molding machines, particularly models like the ASB-12M, matching their precision in output and dimensional accuracy while incorporating advanced servo technologies that reduce maintenance demands. This makes it a reliable choice for upgrading to modern single-stage injection stretch blow molding machine systems.

Q: What is the maximum bottle size producible on this ISBM machine?
A: This ISBM machine can produce bottles up to 2500 milliliters in volume, with maximum diameters reaching 118 millimeters, making it well-suited for manufacturing large beverage containers or wide-mouth jars. Such capabilities in the Y150-V4-EV single stage injection stretch blow molding machine support diverse packaging requirements without compromising on structural integrity or production speed.

Q: What power requirements does the Y150-V4-EV ISBM blow molding machine have?
A: The Y150-V4-EV ISBM blow molding machine requires a voltage range of 370 to 400 volts and a total power capacity of 112.8 kilowatts, facilitating smooth and efficient operations within typical industrial electrical infrastructures. This configuration supports consistent functionality in one step injection stretch blow molding machine environments, optimizing energy use during extended production runs.

Q: Can the machine produce custom-shaped bottles?
A: Certainly, the Y150-V4-EV injection stretch blow molding machine accommodates custom-shaped bottles through adaptable mold changes that enable heteromorphic designs tailored for cosmetics or pharmaceutical sectors. This flexibility in the single-stage injection stretch blow molding machine allows manufacturers to create unique forms while preserving high standards of clarity and durability in final products.

Q: What is the cycle time for the Y150-V4-EV one step injection stretch blow molding machine?
A: Cycle times for the Y150-V4-EV one step injection stretch blow molding machine generally range from 10 to 30 seconds per mold, varying based on factors such as container complexity, material type, and cavity count. This efficiency positions the ISBM machine as a productive option for high-volume manufacturing in beverage or personal care packaging lines.

Q: How to troubleshoot pressure issues in the blowing station?
A: To address pressure issues in the blowing station of the Y150-V4-EV injection stretch blow molding machine, begin by verifying the air supply maintains levels between 2.0 and 3.5 megapascals, then proceed to clean or replace valves as needed. Our technical support team provides remote guidance to resolve such concerns swiftly, minimizing disruptions in single stage injection stretch blow molding machine workflows.

Q: How energy-efficient is this single-stage injection stretch blow molding machine?
A: This single-stage injection stretch blow molding machine demonstrates impressive energy efficiency, achieving savings of 20 to 30 percent over conventional approaches by utilizing direct preform processing without secondary heating. The Y150-V4-EV ISBM machine thus lowers operational costs while supporting sustainable practices in plastic container production for various market segments.

Q: What training is provided for operating the ISBM machine?
A: Comprehensive on-site training sessions for the Y150-V4-EV ISBM machine cover essential aspects such as initial setup procedures, daily operational protocols, and fundamental repair techniques to ensure safe and effective use. These programs equip operators with the knowledge to maximize the potential of this one step injection stretch blow molding machine in professional settings.

Customer Reviews

Maria Gonzalez, Production Supervisor, Mexico
"We've been using the Y150-V4-EV injection stretch blow molding machine in our cosmetics plant for over six months, churning out 1500ml lotion bottles with spot-on clarity and no defects. The servo controls halved our scrap rates, and the initial setup was a breeze without any hitches. Totally worth it for the precision it brings to our line."

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David Kim, Plant Manager, United States
"Switched to this one step injection stretch blow molding machine from an old Aoki setup, and the energy drop is real—our bills are down by around 35 percent after a full year. It runs 8-cavity molds for pharma vials smoothly, no breakdowns, and when we had a small glitch, their support team jumped on it right away. Solid performer."

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Elena Rossi, Quality Control Lead, Italy
"The Y150-V4-EV single stage injection stretch blow molding machine keeps our beverage bottle production consistent, handling up to 900ml sizes with better barrier features that extend product freshness. Installation wrapped up in two days, and its smaller footprint slotted right into our space. We've noticed fewer variations in wall thickness too."

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Ahmed Patel, Operations Director, India
"This ISBM machine delivers steady results on PETG for our daily chemical bottles, and after ten months of daily runs, zero major issues with the 200KN clamping holding firm. Shipping from Mexico Ever-Power arrived in under three weeks, which kept our schedule on track. Great logistics handling."

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Sophie Laurent, R&D Engineer, France
"As a replacement for Aoki injection stretch blow molding machines in our single-stage line, the Y150-V4-EV bumped our output by 20 percent thanks to the four stations. We've tweaked molds for 250ml jars, and the heating holds temps perfectly. The team's service has been top-notch from start to finish."

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Carlos Mendoza, Maintenance Technician, Brazil
"The build on this ISBM blow molding machine is tough—NSK parts have taken a beating on 480g injection loads for 14 months in food packaging, and it's still going strong with easy upkeep from the clear guides. Downtime's been next to nothing, which saves us a ton on repairs."

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Hans Mueller, Engineering Manager, Germany
"This one step injection stretch blow molding machine stands out for its precision in our pharma packaging, managing PP vials with exact wall control and no leaks after a year of use. The compact design fit our tight floor plan, and their quick parts delivery kept us operational without delays."

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Takashi Yamamoto, Operations Specialist, Japan
"Upgraded to the Y150-V4-EV as a replacement for older Aoki models, and the servo enhancements have improved cycle times to under 15 seconds for cosmetic tubes. We've run it for nine months on PETG with zero faults, and the support chat resolved a setup question in hours—impressive attention to detail."