Y200-V4-B One Step Injection Stretch Blow Molding Machine (4-Station)

Y200-V4-B One Step Injection Stretch Blow Molding Machine Overview

The Y200-V4-B one step injection stretch blow molding machine integrates injection molding, preform conditioning, axial stretching, radial blowing, and ejection into a single continuous four-station process. This single stage injection stretch blow molding machine enables direct conversion of raw resin pellets into finished containers without intermediate preform storage or reheating, thereby minimizing contamination risks and operational complexity. The rotary design ensures parallel processing across stations, delivering consistent high output with precise control over critical parameters such as temperature distribution, stretch ratio, and blow pressure.

Our Y200-V4-B models replacement of the Japanese Aoki 250 model provides manufacturers with equivalent high-precision performance and output capabilities at a more competitive investment level, supported by local technical expertise and readily available service in Mexico. Engineered for materials including PET, PETG, PP, and PC, the machine produces containers with enhanced molecular orientation through biaxial stretching, resulting in improved tensile strength, barrier properties, transparency, and surface finish. This injection stretch blow molding machine is particularly effective for medium- to high-volume production, supporting various cavity configurations depending on bottle dimensions and weights ranging from small cosmetic items to larger beverage or pharmaceutical packages up to 2500 ml capacity. The system incorporates advanced servo motors, high-precision valves, and zoned temperature control to achieve wall thickness uniformity within ±5% and material utilization rates exceeding 95%.

Product Model Comparison Table

Standard Model	Y150-V4	Y200-V4	Y250-V4
	Compatible with the Japanese ASB-12M	Compatible with the Japanese Aoki 250	Compatible with the Japanese ASB-70DPH
	Y150-V4-B	Y500-V3	-
	Compatible with the Japanese Aoki 100	Compatible with the Japanese Aoki 500	-
	Hydraulic clamping, hydraulic screw injection.
Servo Model	YS150-V4	YS200-V4	YS250-V4
	Servo clamping, servo screw injection High precision, low energy, long-term stability
Fully Electric Model	Y150-V4-EV	Y200-V4-EV	Y250-V4-EV
	Fully electric drive, avoiding oil contamination products.

Our Injection Stretch Blow Molding Machine Advanatges

1. The quality is better. The plastic bottles produced by the blow molding machines from Japan all have a parting line. There is a protrusion of plastic in the middle of the two molds on either side, which results in a mark. However, our molds have extremely high precision, and the mark is completely invisible.

2. Our production is fast, with a large amount of screw solutions and high speed. While Japan can produce four plastic bottles at a time, we can produce six.

3. Save energy. Our machines consume 15% to 25% less energy than those in Japan, Europe, and the United States.

4. A wide range of electric control technologies has been adopted to replace hydraulic and pneumatic components. For example, the pneumatic components used in the bottom cutting mechanism in Japan are replaced by servo motors here, and the speed of the servo motors is doubled. In the pharmaceutical industry and other fields, fully servo motors can be used without any hydraulic systems, ensuring compliance with GMP standards and operation in an oil-free and pollution-free environment.

Product Specifications

For specialized requirements such as unique neck finishes, multi-layer configurations, or adjusted cavity layouts in the one step injection stretch blow molding machine, please contact our engineering team at Mexico Ever-Power ISBM Machinery Co., Ltd. We provide tailored solutions to align precisely with your production objectives.

Item	Unit	Specifications
Name		One-step Injection Stretch Blow Molding Machine(4-station)
Model		Y200-V4-B（Compatible with Japanese AOKI 250 model.）
Manufacturer		Mexico Ever-Power
Material		PET/PETG
Screw Diameter	MM	40			50			55			60
Theoretical Injection Volume	CM³	240			340			380			480
Screw Rotational Speed(RPM)	r/min	270			180			150			150～220
Injection Clamping Force	KN	300
Blowing Clamping Force	KN	250
Motor Power	KW	49.2
Heating Power	KW	15
Blowing air pressure	Mpa	2.0-3.5
Cooling Water Pressure	Mpa	0.4-0.6
Machine Oil Cooler Water Pressure	Mpa	0.3-0.4
Machine Oil Cooler Water Temperature	℃	20-25
Voltage	V	370-400
(L*W*H) Size(L*W*H)	MM	4800x2000x3800
Weight	T	13
Product Dimensions
Product Quantity	PCS	1	2	3		4	5	6	7	8		10	12
Bottle Diameter(BD)	MM	118	110	105		100	68	65	48	45		38	26
Bottle Height(H)	MM	280					150					100
Neck Diameter(E)	MM	90	90	90		65	38	32	26	25		23	15
Max. Bottle Volume(ml)	ML	2500	1500	900		750	350	200	100	50		30	20
Max. Bottle Weight(W)	G	150	65	45		35	30	28	25	20		15	10

Machine Parameter

Compatible Model:	Compatible with the Japanese Aoki 250 model
Screw Diameter:	50mm(optional)
Theoretical Injection Capacity:	442g
Injection clamping force:	300KN
Upper mold stroke:	600mm
Lower mold stroke:	350mm
TEMP. Regulating core stroke:	300mm
TEMP. regulating barrel stroke:	350mm
Take-out stroke:	175mm
Blowing clamping force:	250KN (single side)
Blow core stroke:	300mm
Blow mold stroke:	75+75mm
Oil tank VOL:	300L
Weight:	13T

Technical Standard

Servo Control System:	Using 3 sets of servo pump systems.
Servo Motor Power:	Inovance/ WEICHI servo motor power: 49.2KW.
Computer Control System:	Using the Inovance/ MiRLE PLC.
Turntable Drive:	The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer.
High- Pressure Valve:	Using the American Parker high-pressure valve.
Air Cylinder:	Using the Aitak air cylinder.
Temperature Control:	Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system.
Hydraulic Pressure Control Valve:	Using a hydraulic pressure control valve of YUKEN from Taiwan, China.
Screw Heated:	Heating power of the screw and the material pipes is 15KW.
Blow Molding Structure:	The blow molding structure adopts a hydraulic cylinder or a dual servo motor mold clamping system with a high-pressure compensation function.
Injection Unit:	The injection unit is controled by a single cylinder. The melt motor may be controlled either hydraulically or by a servo motor.
Total Power of the Machine:	Total power of the machine: 64.2KW.

Characteristics of Y200-V4-B One Step Injection Stretch Blow Molding Machine

1. 4-Station Rotary Design
The Y200-V4-B one-step injection stretch blow molding machine employs a durable four-station rotary setup that simultaneously manages preform creation through injection, controlled heating for optimal conditioning, precise stretch-blow operations, and efficient ejection of completed containers. This integrated approach ensures all positions remain productive during each cycle, leading to reliable output levels and minimizing operational pauses typical in traditional single-stage machinery, which is essential for maintaining productivity in high-demand manufacturing environments.

2. Servo-Driven Core Mechanisms
In the Y200-V4-B, advanced servo motors regulate critical functions, offering fine-tuned management of extension processes to bolster container integrity. With axial movements capable of reaching 400 millimeters per second and radial inflation maintaining pressure stability at plus or minus 0.05 megapascals, the system achieves exceptional uniformity in wall thickness, limited to deviations of plus or minus five percent. This surpasses many options in the single-stage injection stretch blow molding field, supporting superior product quality for applications requiring robust performance.

3. Modular Mould System
The Y200-V4-B includes a versatile mould framework designed for rapid exchanges, completing transitions in under sixty minutes to accommodate shifting production needs. Incorporating contactless temperature detection and responsive heating mechanisms, it protects preform exteriors from potential damage, thereby extending the lifespan of tools and decreasing material waste. These attributes facilitate seamless adaptations across various container styles, optimizing processes in diverse packaging operations where flexibility is key.

4. Integrated PLC Control Systems
Equipped with embedded programmable logic controllers, the Y200-V4-B enables thorough supervision of operations, featuring immediate performance monitoring, automated fault detection, and capabilities for remote oversight. This setup simplifies training for personnel and adheres to recognized standards for automation in injection stretch blow molding equipment. Users gain from user-friendly controls that reduce errors and reinforce safety measures, ensuring consistent and secure daily functioning.

5. Energy Efficiency and Sustainability
The Y200-V4-B prioritizes resource conservation by leveraging residual heat from initial preform formation, eliminating the need for additional warming stages and reducing overall power usage by twenty to thirty percent compared to conventional methods. High material recovery rates approaching ninety-five percent further promote environmental responsibility, with recyclable scraps integrated back into production. This design not only lowers operational expenses but also aligns with sustainable practices in the packaging industry, appealing to manufacturers focused on eco-friendly solutions.

6. Compatibility with the Japanese Aoki 250 Model
Our Y200-V4-B models replacement of the Japanese Aoki 250 model; the Y200-V4-B delivers equivalent cavity capacities and accuracy while incorporating modern servo enhancements for improved operational economy. It maintains comparable production scales for bottles ranging from twenty milliliters to two thousand five hundred milliliters, ensuring smooth integration into existing lines without extensive modifications. This compatibility provides a cost-effective upgrade path for facilities seeking reliable performance in single-stage injection stretch blow molding applications.

One-step Injection Stretch Blow Molding Process

The process begins with the injection of molten polymer into a mould, where it solidifies and forms a preform. The preform is then reheated and stretched using a mechanical stretching rod before being inflated with pressurized air to conform to the desired container shape in the blow mould. Finally, the formed container is cooled and ejected from the mould.

The ISBM process can be broken down into four main stages:

1. Injection Molding:
a. Preform production: Plastic resin (usually PET, PP, or PC) is fed into the injection molding machine, where it is melted and injected into a preform mold. The preform mold is designed to create a partially shaped product, called the “preform.” The preform has the finished neck and thread of the bottle but with a thicker wall and smaller overall size. b. Cooling: The preform is allowed to cool inside the mold, which helps it to solidify and maintain its shape. The cooling time is important for ensuring the preform has the correct properties for the next stages of the process.

2. Preform conditioning
a. Reheating: The cooled preforms are removed from the injection molding machine and transferred to the blow molding machine. Before the blowing process, the preforms are heated to a specific temperature range to ensure optimal material viscosity for stretching and blowing. b. Temperature control: The temperature must be precisely controlled and evenly distributed throughout the preform to ensure consistent material properties and uniform bottle wall thickness during the blowing process.

3. Stretch Blow Molding
a. Preform stretching: The heated preform is clamped inside the blow mold, and a stretch rod is inserted into the preform. The stretch rod pushes the preform axially, causing it to elongate and thin the walls of the material. b. Blowing: High-pressure air is introduced into the preform, forcing it to expand against the walls of the blow mold. The combination of axial stretching and radial blowing ensures the material is evenly distributed and results in a strong, lightweight bottle with excellent clarity and barrier properties.

4. Ejection and Cooling
a. Cooling: After the blowing process, the newly formed bottle is allowed to cool inside the mold. Cooling time depends on factors such as bottle thickness, material type, and mold temperature. b. Ejection: Once the bottle has cooled and solidified, the blow mold opens, and the finished product is ejected from the machine. The bottles are then inspected for quality and any excess material, such as flash or tail, is removed.

One-step Injection Stretch Blow Molding Advantages

1. Strength and Durability
Injection stretch blow molding creates products with outstanding strength and durability. The process stretches the preform in two directions, which aligns the polymer molecules and increases mechanical properties. PET bottles made with this method show much higher tensile strength than those produced by extrusion blow molding. This improvement allows manufacturers to use thinner walls without sacrificing durability. The resulting plastic bottles resist breakage during production, storage, and transportation. The injection stretch blow molding machine controls the stretching and blowing steps, which leads to bottles that can handle high pressure and rough handling. These advantages make this process ideal for packaging carbonated drinks and other demanding applications.

2. Barrier Properties
Barrier properties play a crucial role in preserving the contents of plastic containers. Injection stretch blow molding produces ISBM bottles with excellent resistance to gas transmission, especially when using PET. PET bottles have much lower oxygen and carbon dioxide permeability than polypropylene bottles. This feature helps keep beverages fresh and extends shelf life. Manufacturers can also add special barrier layers, such as EVOH or nylon, during the blow molding process. These layers block gases and protect sensitive products from spoilage. The injection stretch blow molding machine allows precise control over cooling and layer placement, which further improves barrier performance.

3. Clarity and Surface Finish
Clarity and surface finish set injection stretch blow molding apart from other plastic blow molding methods. The stretching process creates products with high transparency and a smooth, glossy surface. Water bottles and other clear containers benefit from this superior appearance. Injection blow molding also produces smooth surfaces, but extrusion blow molding often leaves streaks or seams. Compared to an IBM machine, an injection stretch blow molding machine ensures even material distribution, which results in consistent wall thickness and fewer imperfections. These qualities enhance the visual appeal and perceived quality of plastic products.

4. Design Flexibility
Design flexibility stands out as one of the main advantages of injection stretch blow molding. The process starts with an injection-molded preform, which allows for precise neck and thread features. Manufacturers can create complex bottle designs with uniform wall thickness and fine details. This flexibility supports innovative bottle design, such as pressure-resistant containers for fizzy drinks. Other blow molding methods struggle to achieve the same level of detail and consistency. Compared to an IBM machine, an injection stretch blow molding machine enables quick changes between molds, making it easier to produce a wide range of plastic products.

5. High Volume Capability
Injection stretch blow molding supports high production capacity, making it cost-efficient for large-scale manufacturing. The process uses multi-cavity molds and automation to produce thousands of bottles per hour. The injection stretch blow molding machine maintains tight tolerances and consistent quality, even during long production runs. This efficiency reduces waste and lowers the cost per unit. Companies that need to supply millions of plastic containers each year benefit from the speed and reliability of this blow molding method.

6. Dimensional Accuracy
Dimensional accuracy is essential for products that require precise sealing and capping. Injection stretch blow molding achieves this by first forming a preform with exact neck and thread dimensions. The preform then moves to the blow mold, where compressed air shapes it into the final container. The use of core rods and advanced robotics ensures that each bottle matches the required specifications. The injection stretch blow molding machine cools the product quickly, locking in the shape and minimizing defects. This accuracy supports automated filling lines and reduces the need for manual inspection. Consistent dimensions also improve the overall quality of plastic blow molding products.

Injection Stretch Blow Molding Machine Applications

(1) Water & Beverage Products
Injection stretch blow molding machines excel in fabricating lightweight, durable containers for water and beverages, utilizing materials such as PET to achieve exceptional clarity, gas barrier properties, and pressure resistance suitable for carbonated drinks. These systems support production of bottles ranging from small 200ml sizes to larger 20L capacities, ensuring uniform wall thickness that enhances shelf life and transport efficiency in the packaging sector.

(2) Chemical Products
In the chemical industry, injection stretch blow moulding machines produce robust containers resistant to corrosive substances, employing polymers like PP or HDPE for items such as detergent bottles and industrial reagent holders. This process guarantees precise neck finishes and consistent shapes, minimizing leakage risks while accommodating various volumes to meet safety standards in storage and distribution.

(3) Edible Oil & Condiment Products
These machines are instrumental in creating bottles for edible oils and condiments, leveraging biaxial orientation to improve impact strength and transparency, ideal for products requiring extended freshness like cooking oils or sauces. With capabilities for wide-mouth designs and heat-resistant variants, they facilitate efficient filling and consumer handling across food manufacturing operations.

(4) Pharmaceutical Products
Injection stretch blow molding supports pharmaceutical packaging by forming sterile, tamper-evident bottles and vials from materials like PETG or PC, ensuring high hygiene levels and dimensional accuracy for medications and oral liquids. The method's integrated process reduces contamination potential, aligning with regulatory demands for precise dosing and long-term stability in medical applications.

(5) Personal Care Products
For personal care items, these machines manufacture elegant containers such as shampoo bottles and lotion dispensers, incorporating aesthetic features like custom shapes and high gloss finishes to enhance brand appeal. Using versatile resins, they deliver products with anti-stress whitening properties and chemical resistance, optimizing for daily use in cosmetics and hygiene sectors.

(6) Baby Feeding Products
Injection stretch blow molding is applied in producing safe, transparent baby feeding bottles from polycarbonate or similar materials, prioritizing heat resistance and shatter-proof qualities to withstand sterilization and frequent handling. This approach allows for ergonomic designs with measurement markings, supporting infant nutrition needs while adhering to stringent safety protocols in childcare manufacturing.

Mexico Ever-Power - Professional ISBM Machine Manufacturer

At Mexico Ever-Power ISBM Machinery Co., Ltd, we draw upon more than two decades of dedicated practice in crafting premium packaging systems. Founded initially in 2003 within Guangzhou's industrial landscape, our growth prompted the formation of a broader entity in 2015, culminating in an expansive 20,000-square-meter facility operational since 2019. This progression reflects our commitment to scaling operations while upholding stringent standards in single-stage injection stretch blow molding technology. Our innovative drive has secured numerous national patents, establishing us as frontrunners in developing machinery that handles diverse materials like PET, PETG, PC, PCTG, and PP for specialized packaging needs.

We emphasize client achievement by delivering integrated support, spanning initial concept discussions to comprehensive post-purchase assistance. Our track record includes fruitful alliances with prominent names such as C’ESTBON, HAITIAN, Luhua, Walch, Blue Moon, PROYA, Liby, Estee Lauder, Wal-Mart, Dasenlin, and Shanliang Eye Drops, which validate our capacity to meet rigorous industry demands. Quality assurance involves exhaustive evaluations and tailored adaptations, guaranteeing that equipment like the Y200-V4-B aligns perfectly with individual operational specifications. Leveraging an international distribution framework, we ensure prompt shipments and hands-on instruction to facilitate seamless integration.

Environmental responsibility underpins our approach, with designs that optimize energy use and lessen ecological impact through efficient processes and recyclable components. Our philosophy revolves around professionalism, focused effort, creative problem-solving, and mutual benefits, fostering a culture where excellence and integrity guide every decision. A skilled cadre of experts forms our service backbone, earning acclaim for responsive and thorough aid that extends to full-cycle solutions. By maintaining a robust supply network, we infuse our machines with durability, consistency, and resource-saving attributes, providing clients with dependable tools for enhanced productivity. Opt for us to access seasoned knowledge, value-driven rates, and steadfast partnership in advancing your packaging endeavors.

FAQs

Q: What is the main difference between one-step and two-step injection stretch blow molding machines?
A: One-step injection stretch blow molding machines, such as the Y200-V4-B, combine injection, stretching, and blowing in a single unit, which cuts down on energy consumption and manual transfers, whereas two-step processes separate preform creation from final blowing, often leading to higher operational costs and potential quality inconsistencies in single-stage injection stretch blow molding machine applications.

Q: How does the Y200-V4-B serve as a replacement for Aoki injection stretch blow molding machines?
A: The Y200-V4-B acts as an effective replacement of Aoki injection stretch blow molding machines by providing matching cavity configurations and dimensional accuracy, yet it incorporates advanced servo technology for superior efficiency and reduced expenses, making it a practical upgrade for users seeking reliable single-stage injection stretch blow molding machine performance without extensive system overhauls.

Q: What materials can the single-stage injection stretch blow molding machine handle?
A: This single-stage injection stretch blow molding machine processes a variety of thermoplastics including PET, PETG, PP, PC, and additional options like PCTG or Tritan, enabling diverse bottle production with enhanced properties such as clarity and durability, ideal for versatile ISBM machine operations across multiple sectors.

Q: What is the typical cycle time for the ISBM machine?
A: Cycle times for the Y200-V4-B ISBM blow molding machine generally range from 10 to 30 seconds per mould, influenced by factors like container dimensions and resin type, allowing for high-volume output in one step injection stretch blow molding machine setups that prioritize speed and consistency in manufacturing.

Q: How to maintain the injection stretch blow moulding machine for long-term use?
A: To ensure longevity of the injection stretch blow molding machine, perform routine lubrication on components like lead screws, inspect sensors for precise temperature control, and schedule yearly expert servicing to address wear, which helps prevent downtime and maintains optimal function in single-stage injection stretch blow molding machine environments.

Q: What bottle sizes can the one step injection stretch blow molding machine produce?
A: The one step injection stretch blow molding machine accommodates bottle volumes from 20ml to 2500ml, with body diameters reaching up to 118mm and neck sizes varying accordingly, supporting a broad spectrum of designs suitable for various packaging needs in ISBM machine workflows.

Q: Is the Y200-V4-B ISBM blow molding machine energy-efficient?
A: Indeed, the Y200-V4-B ISBM blow molding machine achieves 20-30% energy savings by utilizing residual preform heat and bypassing reheating stages, a feature that aligns with sustainable practices in single-stage injection stretch blow molding machine production, benefiting cost-conscious operations.

Q: What industries benefit most from this single-stage ISBM machine?
A: Key sectors like cosmetics, pharmaceuticals, beverages, and food packaging gain significantly from this single-stage injection stretch blow molding machine due to its ability to deliver high-clarity, strong containers with minimal waste, enhancing product integrity and market appeal through efficient ISBM machine capabilities.

Q: How to install the Y200-V4-B injection stretch blow molding machine?
A: Installation of the Y200-V4-B injection stretch blow molding machine involves securing a firm base to support its weight, connecting essential utilities such as power at 370-400V and air pressure systems, and enlisting our skilled technicians for calibration, ensuring smooth startup in one step injection stretch blow molding machine facilities.

Q: Can the machine be customized for specific bottle shapes?
A: Yes, the Y200-V4-B ISBM machine allows customization via mould modifications to create irregular or heteromorphic bottle forms, adapting to unique client specifications while maintaining the precision inherent in one step injection stretch blow molding machine technology for specialized packaging solutions.

Customer Reviews

Maria Gonzalez, Production Supervisor, Mexico
"We've been using the Y200-V4-B injection stretch blow molding machine in our cosmetics facility for about six months, churning out 500ml PETG lotion bottles daily. The servo system simplifies mould changes, and energy bills have dropped noticeably. Ever-Power's setup team was precise and helpful right from the start."

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David Chen, Factory Owner, United States
"Swapping our outdated Aoki 250 for this Y200-V4-B single-stage injection stretch blow molding machine boosted our output by 25% without needing more room. It runs 8-cavity setups for 100ml pharma vials smoothly. Great value, and it shipped faster than expected—solid choice for growing businesses."

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Elena Rossi, Quality Control Manager, Italy
"The precision of the Y200-V4-B one step injection stretch blow molding machine has really elevated our beverage bottle standards. Over a year in, handling PP resins without issues, wall thickness is spot-on. Their service crew fixed a small valve glitch overnight, minimal disruption."

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Ahmed Khalid, Operations Director, United Arab Emirates
"In our water bottling plant, the Y200-V4-B ISBM blow molding machine cuts energy use by 30% compared to our old setup. Sturdy build gives excellent PET transparency for various sizes. Delivery took just two weeks, and the manual made installation easy—no complaints here."

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Sophie Laurent, Entrepreneur, France
"As a new venture in personal care, the Y200-V4-B single-stage injection stretch blow molding machine matched our tight budget perfectly. Making 250ml PETG shampoo bottles, the clarity and toughness stand out. The team's customization support was top-tier, very attentive."

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Raj Patel, Maintenance Engineer, India
"We've tested the Y200-V4-B injection stretch blow molding machine hard for 18 months on food jars up to 1500ml. Diagnostics keep maintenance low, parts come quick. It's a reliable shift from two-step systems, focusing on consistent performance day in, day out."

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Hans Müller, Plant Manager, Germany
"The Y200-V4-B serves as a fine replacement for Aoki injection stretch blow molding machines in our pharma line, with enhanced servo features for efficiency. Producing 400ml vials in PC, with no downtime in nine months. Logistics were efficient, arrived on time, and support is responsive."

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Takashi Yamamoto, Technical Director, Japan
"Upgrading to the Y200-V4-B one step injection stretch blow molding machine improved our cosmetic packaging runs, handling PETG for 30ml tubes flawlessly. Energy savings are evident, and the compact design fits our space well. Ever-Power's training session was thorough and practical."

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Carlos Silva, Operations Head, Brazil
"For our edible oil bottling, the Y200-V4-B ISBM machine delivers uniform 2000ml PP containers with great barrier strength. Been operational for a year, cutting waste significantly. Their after-sales service shines, quick responses to queries, making it a worthwhile investment."