Y200-V4 One Step Injection Stretch Blow Molding Machine (4-Station)

Y200-V4 One Step Injection Stretch Blow Molding Machine Overview

The Y200-V4 one step injection stretch blow molding machine represents a significant advancement in plastic container manufacturing technology. Engineered as a compact yet powerful 4-station single stage injection stretch blow molding machine, it combines injection molding of preforms, temperature conditioning, biaxial stretching, and final blow molding into one seamless, fully automated cycle. This integration minimizes material handling, reduces contamination risks, and ensures exceptional repeatability across production runs. With its servo-driven systems and precise temperature management, the Y200-V4 delivers containers with uniform wall thickness, superior clarity, and enhanced mechanical strength suitable for demanding applications in packaging industries.

Our Y200-V4 models replacement of the Japanese Aoki 250 model offers users a modern, cost-effective alternative without compromising performance. Built with proven servo technology and optimized for medium-volume to high-volume output, this one step injection stretch blow moulding machine achieves cycle times that support annual capacities in the millions while maintaining energy consumption levels significantly below traditional two-step systems. The machine supports a wide range of thermoplastic materials including PET, PETG, PP, and PC, allowing flexible production of bottles from 100 ml to 2.5 L with cavity configurations from 1 to 8.

Product Model Comparison Table

Standard Model	Y150-V4	Y200-V4	Y250-V4
	Compatible with the Japanese ASB-12M	Compatible with the Japanese Aoki 250	Compatible with the Japanese ASB-70DPH
	Y150-V4-B	Y500-V3	-
	Compatible with the Japanese Aoki 100	Compatible with the Japanese Aoki 500	-
	Hydraulic clamping, hydraulic screw injection.
Servo Model	YS150-V4	YS200-V4	YS250-V4
	Servo clamping, servo screw injection High precision, low energy, long-term stability
Fully Electric Model	Y150-V4-EV	Y200-V4-EV	Y250-V4-EV
	Fully electric drive, avoiding oil contamination products.

Our Injection Stretch Blow Molding Machine Advanatges

1. The quality is better. The plastic bottles produced by the blow molding machines from Japan all have a parting line. There is a protrusion of plastic in the middle of the two molds on either side, which results in a mark. However, our molds have extremely high precision, and the mark is completely invisible.

2. Our production is fast, with a large amount of screw solutions and high speed. While Japan can produce four plastic bottles at a time, we can produce six.

3. Save energy. Our machines consume 15% to 25% less energy than those in Japan, Europe, and the United States.

4. A wide range of electric control technologies has been adopted to replace hydraulic and pneumatic components. For example, the pneumatic components used in the bottom cutting mechanism in Japan are replaced by servo motors here, and the speed of the servo motors is doubled. In the pharmaceutical industry and other fields, fully servo motors can be used without any hydraulic systems, ensuring compliance with GMP standards and operation in an oil-free and pollution-free environment.

Product Specifications

For custom configurations or additional specs tailored to your needs, feel free to contact our team at Mexico Ever-Power ISBM Machinery Co., Ltd. We're here to assist with optimizations.

Item	Unit	Specifications
Name		One-step Injection Stretch Blow Molding Machine(4-station)
Model		Y200-V4 (Compatible with the Japanese Aoki 250 model)
Manufacturer		Mexico Ever-Power
Material		PET/PETG
Screw Diameter	MM	40			50			55			60
Theoretical Injection Volume	CM³	188			310			380			480
Screw Rotational Speed(RPM)	r/min	270			180			150			150～220
Injection Clamping Force	KN	300
Blowing Clamping Force	KN	200
Motor Power	KW	49.2
Heating Power	KW	10
Blowing air pressure	Mpa	2.0-3.5
Cooling Water Pressure	Mpa	0.4-0.6
Machine Oil Cooler Water Pressure	Mpa	0.3-0.4
Machine Oil Cooler Water Temperature	℃	20-25
Voltage	V	370-400
(L*W*H) Size(L*W*H)	MM	4800x2000x3200
Weight	T	13
Product Dimensions
Product Quantity	PCS	1	2	3		4	5	6	7	8		10	12
Bottle Diameter(BD)	MM	118	110	105		100	68	65	48	45		38	26
Bottle Height(H)	MM	210					150					100
Neck Diameter(E)	MM	83	68	68		65	55	50	40	25		23	15
Max. Bottle Volume(ml)	ML	2500	1500	900		750	350	200	100	50		30	20
Max. Bottle Weight(W)	G	150	65	45		35	30	28	25	20		15	10

Machine Parameter

Compatible Model:	Compatible with the Japanese Aoki 250 model
Screw Diameter:	50mm(optional)
Theoretical Injection Capacity:	310g
Injection clamping force:	300KN
Upper mold stroke:	460mm
Lower mold stroke:	210mm
TEMP. Regulating core stroke:	250mm
TEMP. regulating barrel stroke:	250mm
Take-out stroke:	175mm
Blowing clamping force:	200KN (single side)
Blow core stroke:	300mm
Blow mold stroke:	75+75mm
Oil tank VOL:	300L
Size(L×W×H):	4.8*2*3.2m
Weight:	13T

Technical Standard

Servo Control System:	Using 3 sets of servo pump systems.
Servo Motor Power:	Inovance/ WEICHI servo motor power: 49.2KW.
Computer Control System:	Using the Inovance/ MiRLE PLC.
Turntable Drive:	The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer.
High- Pressure Valve:	Using the American Parker high-pressure valve.
Air Cylinder:	Using the Aitak air cylinder.
Temperature Control:	Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system.
Hydraulic Pressure Control Valve:	Using a hydraulic pressure control valve of YUKEN from Taiwan, China.
Screw Heated:	The screw is heated by a nano-far-infrared energy-saving heating ring(10KW).
Blow Molding Structure:	The blow molding structure adopts a hydraulic cylinder or a dual servo motor mold clamping system with a high-pressure compensation function.
Injection Unit:	The injection unit is controled by a single cylinder. The melt motor may be controlled either hydraulically or by a servo motor.
Total Power of the Machine:	Total power of the machine: 59.2KW.

Features of the Y200-V4 One Step Injection Stretch Blow Molding Machine

1. 4-Station Rotary Design
The Y200-V4 one step injection stretch blow molding machine features a proven four-station rotary table that carries out preform injection, precise temperature conditioning, stretch-blow forming, and finished container ejection all at once. This simultaneous workflow keeps every station active throughout the cycle, delivering consistent throughput and eliminating idle time that commonly affects older single-stage systems. Operators in daily production report noticeably smoother material flow and more predictable output, especially when running medium- to high-volume orders for cosmetics or pharmaceutical packaging.

2. Full Servo Actuation System
Multiple high-response servo motors control injection, clamping, table rotation, and stretch rod movement with positioning accuracy of ±0.1 mm. The system delivers repeatable motion with minimal vibration, noticeably lowering energy draw and extending mechanical component life compared with hydraulic alternatives. Plant engineers appreciate how this precision maintains tight tolerances shift after shift, giving confidence when producing complex or lightweight bottle designs that demand exact repeatability.

3. Zoned Temperature Conditioning Station
A dedicated non-contact conditioning station applies carefully zoned heating across the preform body while keeping the neck finish cool and dimensionally stable. This targeted approach brings the material to the exact temperature needed for optimal biaxial orientation without risking thread distortion. Production teams regularly note improved bottle clarity and sidewall strength directly traceable to this controlled reheating step, particularly when switching between PET and PETG resins.

4. Stable High-Pressure Blowing Control
Premium high-pressure valves maintain blowing pressure stability within ±0.05 MPa throughout each cycle. The consistent pressure profile forces uniform material distribution against the mold cavity, resulting in wall-thickness variation typically under ±5 % and significantly reduced scrap rates. Experienced blow-molding technicians confirm this level of control produces containers with excellent top-load strength and surface finish suitable for premium personal-care and healthcare markets.

5. Rapid Modular Mold Changeover
The modular mold mounting system allows complete tooling changes in under 60 minutes using quick-release clamps and precision alignment pins. Production supervisors value how quickly the ISBM machine returns to full operation after a product switch, supporting the frequent design changes common in cosmetics, food, and medical packaging lines. This practical feature translates directly into higher machine utilization and lower overall operating costs.

6. Intelligent PLC Monitoring Interface
A clear, user-friendly PLC platform provides real-time visibility into every critical parameter, including temperatures, pressures, and timing sequences. Operators receive instant alerts and can make on-the-fly adjustments based on live sensor feedback. The intuitive layout reduces training time for new staff and gives quality managers reliable data for traceability and process improvement without complicated navigation menus.

Working Principle of the Y200-V4 One-Step ISBM Machine

The Y200-V4 One Step Injection Stretch Blow Molding Machine operates on a practical four-station rotary table that turns steadily through 90-degree steps. Every station works at the same time on a different preform or bottle, creating a smooth, continuous flow that keeps the machine productive around the clock. Plant operators who have run these units for years often mention how the balanced rotation eliminates waiting time between steps and helps maintain steady temperatures across long shifts. This layout forms the backbone of the single-stage injection stretch blow molding machine process, delivering finished containers with every table index.

Station 1: Preform Injection Molding
At Station 1, PET or PETG pellets enter the screw barrel where they are melted uniformly under tightly controlled heat and pressure. The molten material is injected around a cooled core rod inside the preform mold to create a precise test-tube shape with accurate neck threads. The mold cools the outer surface just enough to hold the shape while the preform stays firmly on the core rod. Production teams notice that careful control here directly affects final wall-thickness consistency and helps avoid common defects before the preform even leaves the injection stage.

Station 2: Tail Trimming and Zoned Temperature Conditioning
When the table rotates to Station 2, any excess gate material at the preform base is trimmed cleanly with a servo-driven cutter. Immediately afterward, the preform moves into a non-contact conditioning station where zoned heaters raise the body temperature to the ideal stretching range while specialized cooling keeps the neck finish cool and rigid. This targeted temperature gradient prevents thread distortion and prepares the material perfectly for molecular alignment. Experienced technicians confirm that proper conditioning at this point leads to noticeably better bottle clarity and sidewall strength in daily production.

Station 3: Biaxial Stretch Blow Molding
In Station 3, the conditioned preform enters the closed blow mold. A stretch rod advances axially at a programmed speed while high-pressure compressed air expands the material radially against the cooled cavity walls. The simultaneous biaxial stretching aligns polymer chains in both directions, greatly improving tensile strength, transparency, and barrier properties. The precise coordination between rod movement and air pressure ensures even material distribution, even in bottles with complex shoulder or base designs. Operators running cosmetics and pharmaceutical lines regularly highlight how this step produces consistently high-quality containers.

Station 4: Cooling and Automatic Ejection
At the final Station 4, cooling water circulates through optimized channels in the mold to rapidly set the bottle shape and stabilize dimensions. Once the material has reached a safe ejection temperature, the mold opens and the finished container is gently removed onto a take-out conveyor. This quick yet controlled cooling prevents distortion and maintains surface finish. The core rod then returns empty to Station 1, closing the loop. Maintenance staff appreciate how the straightforward ejection system reduces handling damage and keeps downstream conveyors running smoothly.

Materials Selection for Injection Stretch Blow Molding

PET (Polyethylene Terephthalate)
PET stands as the most common and reliable material processed on the Y200-V4 one step injection stretch blow moulding machine. Its exceptional clarity after biaxial stretching, combined with strong gas barrier properties and lightweight design, makes it the preferred choice for beverage bottles, water containers, edible oil jars, and everyday personal care packaging. Operators who run the machine daily appreciate how PET flows smoothly through the four stations, delivering uniform wall thickness and excellent drop resistance while supporting high recycling rates that align with modern sustainability targets.

PETG (Glycol-Modified Polyethylene Terephthalate)
PETG excels when users need a premium appearance and enhanced chemical resistance on the Y200-V4. This material produces thick-walled cosmetic bottles, lotion pumps, mascara tubes, and high-end personal care containers with glass-like transparency and a smooth, glossy finish. Unlike standard PET, PETG resists stress whitening and handles aggressive formulations without cracking, giving brands the luxury look they want. The machine’s precise zoned conditioning helps production teams achieve consistent results even on complex shapes that demand both durability and visual appeal.

PP (Polypropylene)
PP becomes the go-to resin for applications requiring solid heat resistance and chemical stability. The Y200-V4 processes PP effectively for hot-fill juice bottles, tea containers, sauces, and microwave-safe packaging that must withstand temperatures up to 120°C without distortion. Its lower density reduces shipping weight while maintaining good rigidity and impact strength. Experienced technicians note that the machine’s accurate temperature control and servo stretch system allow PP to reach acceptable clarity levels for everyday food and household products without sacrificing performance or cost efficiency.

PC (Polycarbonate)
PC delivers unmatched impact strength and optical clarity, making it ideal for baby feeding bottles, sports drink containers, reusable water bottles, and certain medical devices. The Y200-V4 handles PC with the precise temperature management needed to maintain dimensional stability through repeated sterilization cycles. Infant product users particularly value how this material produces tough, crystal-clear bottles that meet strict safety standards while offering excellent durability for long-term consumer use.

PP	PE	PC
PCT	PET	PETG

Applications of the Injection Stretch Blow Molding Machine

1. Food and Beverage Packaging
The Y200-V4 one step injection stretch blow molding machine produces clear, lightweight PET bottles for drinking water, carbonated soft drinks, fruit juices, edible oils, and sauces that meet daily high-volume demands in bottling plants. Its precise biaxial stretching creates strong sidewalls with excellent gas barrier properties, keeping beverages fresh longer while the uniform wall thickness reduces material use and shipping weight. Food processors value how the machine runs cleanly and consistently, delivering bottles that pass strict leak and drop tests every shift, supporting both standard and hot-fill applications without quality variation.

2. Personal Care and Cosmetics Packaging
Elegant lotion bottles, shampoo containers, spray pumps, mascara tubes, and cream jars gain a premium glass-like appearance when produced on the Y200-V4. The machine’s zoned temperature control and accurate stretch system allow thick-walled PETG designs with smooth surfaces and sharp details that brands demand for shelf appeal. Cosmetic users appreciate the consistent surface finish and chemical resistance that keeps aggressive formulations stable, while fast mold changeovers let them switch between different shapes and colors quickly to match seasonal promotions and new product launches.

3. Pharmaceutical and Medical Packaging
Sterile medication bottles, eye-drop containers, reagent vials, syrup bottles, and diagnostic sample holders require the highest cleanliness and sealing integrity that the Y200-V4 delivers reliably. The closed-loop one-step process minimizes contamination risks from start to finish, and the machine’s precise control ensures tight neck finishes and uniform walls that maintain product stability during storage and transport. Pharmaceutical companies trust the consistent output to meet GMP standards and regulatory requirements, with every bottle showing the dimensional accuracy needed for reliable child-resistant caps and tamper-evident features.

4. Chemical Packaging
Durable PC and PET bottles for chemical reagents, laboratory solvents, cleaning concentrates, and industrial fluids benefit from the strength and precision of the Y200-V4 one-step ISBM machine. These containers withstand repeated handling, temperature changes, and exposure to aggressive substances without cracking or leaking. Lab managers and chemical suppliers rely on the machine’s robust construction to produce impact-resistant bottles that protect contents during shipping and daily use, while the clear visibility helps users check fill levels and product condition at a glance.

5. Custom and Specialized Containers
The Y200-V4 handles uniquely shaped bottles, wide-mouth jars, asymmetric designs, and brand-specific containers that set products apart in competitive markets. Whether producing custom sports bottles, promotional items, or specialized medical devices, the machine’s flexible programming and quick tooling changes make short runs profitable and efficient. Packaging designers and contract users use its versatility to bring creative concepts to life with consistent quality, turning challenging geometries into reliable production items that exactly match customer specifications and marketing requirements.

Why Choose Mexico Ever-Power's ISBM Machine?

Mexico Ever-Power ISBM Machinery Co., Ltd stands out as a trusted partner for manufacturers seeking reliable, high-performance one step injection stretch blow molding machines. Founded in 2003, we have spent more than 20 years focused exclusively on designing and building ISBM equipment. Our modern 20,000 m² production facility in Mexico houses a complete in-house supply chain, from precision machining to final assembly, which lets us control every detail and deliver consistent quality at competitive prices.

We hold multiple national patents on advanced servo control systems and energy-saving technologies that set our machines apart from older designs. These innovations translate into lower power consumption, smoother operation, and longer component life for our customers. Over the years we have built strong, long-term relationships with leading global brands including Estee Lauder, Blue Moon, Liby, PROYA, Wal-Mart, C’ESTBON, Luhua, and many others. These partnerships have helped us refine our machines to meet the toughest requirements in cosmetics, food, beverages, pharmaceuticals, and baby products.

What truly makes us different is our genuine one-stop service approach. From the first conversation about your bottle design, through custom mold development, on-site installation, operator training, and ongoing technical support, our experienced team stays with you every step of the way. Spare parts are stocked locally in Mexico for fast delivery, and our engineers provide remote diagnostics and software updates so your Y200-V4 keeps running at peak efficiency year after year.

Choosing an Ever-Power ISBM machine means investing in more than just equipment — it means gaining a dependable manufacturing partner committed to your success. Our focus on professionalism, practical innovation, and honest win-win relationships has earned us a solid reputation across North America and beyond. If you want stable production, lower operating costs, and bottles that impress your customers, we are ready to prove why so many forward-thinking companies now rely on Mexico Ever-Power.

FAQs

Q: How does the Y200-V4 compare as a replacement of Aoki injection stretch blow molding machines?
A: As a practical replacement of Aoki injection stretch blow molding machines, the Y200-V4 delivers the same dependable 4-station performance while adding modern full-servo control and noticeably lower operating costs. Many factories that upgraded report easier daily maintenance, faster mold changes, and up to 40% energy savings without losing the bottle quality they trusted from their older Aoki systems.

Q: What is the typical production capacity of this single stage injection stretch blow molding machine?
A: Depending on bottle size and cavitation, the Y200-V4 single stage injection stretch blow molding machine can run up to 8 cavities per cycle and deliver annual outputs reaching several million containers. Real-world results from our customers show steady hourly rates between 800 and 2,500 bottles, making it a solid choice for growing medium-to-large packaging operations.

Q: Can the Y200-V4 ISBM machine produce custom-shaped bottles?
A: Yes, the Y200-V4 ISBM machine handles custom-shaped bottles including oval, square, ergonomic, and fully irregular designs up to 2,500 ml. Its flexible modular mold system and precise stretch-rod control let you meet specific brand requirements for cosmetics, personal care, and specialty food packaging without compromising wall-thickness consistency.

Q: How should I maintain the Y200-V4 single-stage injection stretch blow molding machine for best longevity?
A: Daily lubrication of guides and bearings, weekly sensor calibration, and following the recommended annual professional service schedule keep the injection stretch blow molding machine running reliably for many years. Most customers who stick to this routine report minimal unplanned downtime and component life well beyond industry averages.

Q: What energy savings can I expect from the Y200-V4 one step injection stretch blow molding machine?
A: The Y200-V4 one step injection stretch blow molding machine typically cuts energy use by 30-40% compared with traditional two-step systems. By keeping the heat from the injection process and using it directly for blowing, the machine eliminates separate preform reheating and helps factories lower monthly utility bills while maintaining full output.

Q: Is operator training provided when purchasing the Y200-V4 injection stretch blow molding machine?
A: Yes, we include full on-site training for your operators and maintenance staff when the Y200-V4 injection stretch blow molding machine is installed. The practical sessions cover daily startup, parameter adjustment, troubleshooting common issues, and basic preventive maintenance so your team can confidently run the ISBM machine from the first shift.

Q: What bottle sizes can the Y200-V4 one step injection stretch blow molding machine produce?
A: This versatile one step injection stretch blow molding machine produces containers from small 20 ml dropper bottles up to large 2,500 ml household and industrial sizes with body diameters reaching 118 mm. It handles neck finishes and shapes commonly used in cosmetics, pharmaceuticals, food, and beverage packaging with repeatable quality.

Q: How long does a mold change take on the Y200-V4 ISBM blow molding machine?
A: Mold changes on the Y200-V4 ISBM blow molding machine are usually completed in under 60 minutes thanks to quick-release clamps and precision alignment pins. Production supervisors appreciate how quickly the machine returns to full speed after a product switch, helping keep tight delivery schedules on track.

Q: What safety features does the Y200-V4 single stage injection stretch blow molding machine include?
A: The Y200-V4 single stage injection stretch blow molding machine comes with layered safety systems including automatic fault detection, emergency stops at every station, light curtains, and full enclosure guarding. These built-in protections allow operators to run the ISBM machine at maximum speed while meeting current international safety standards.

Q: Can the Y200-V4 handle high-temperature filling applications?
A: Yes, when running PP material the Y200-V4 one step injection stretch blow molding machine produces containers suitable for hot-fill applications up to 120°C. This capability makes the ISBM machine a popular choice for juice, tea, sauce, and ready-to-drink products that require heat resistance during filling and sterilization.

Customer Reviews

Maria Gonzalez, Production Supervisor, Mexico
We brought the Y200-V4 one step injection stretch blow molding machine into our beverage line six months ago and it has completely changed our daily output. Running 1500 ml PET bottles at steady 2000 units per hour with the 4-station setup feels effortless now. Energy bills dropped almost 35 % right away and the controls are so straightforward our operators picked them up in a single afternoon. Ever-Power’s installation team arrived on time and left everything running perfectly — no surprises at all.

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Robert Chen, Factory Owner, United States
After replacing our old Aoki 250 with this single stage injection stretch blow molding machine, we finally have the precision we needed for our cosmetic jars. Defects dropped sharply and we’re seeing 15 % less material waste after 14 months of daily use. The servo control on the Y200-V4 keeps wall thickness dead on every shift. When we had a small question, Ever-Power replied within two hours and fixed it remotely — that level of support is hard to beat.

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Elena Ramirez, Quality Control Manager, Brazil
Our pharma line depends on absolute consistency, and the Y200-V4 single-stage injection stretch blow molding machine delivers it every time. Producing 400 ml PC vials, we keep wall-thickness variation under 5 % even at full speed. After eight months running, the ISBM machine still feels brand new. Logistics from Mexico Ever-Power were spot-on — the unit reached our plant in just 12 days. Really solid performance.

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Ahmed Khalid, Operations Director, UAE
For our hot-fill oil containers the Y200-V4 handles PP perfectly at 120 °C without any distortion. We’ve been running 900 ml wide-mouth jars for ten months now and the blow quality is noticeably better than our previous equipment. The remote support team helped fine-tune the settings over the internet and saved us a full day of downtime. Great value for a one step injection stretch blow molding machine in this region.

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Sophie Laurent, Owner & Founder, France
As a small cosmetics startup we needed an ISBM machine that wouldn’t break the bank or take up half the factory. The Y200-V4 fits our space perfectly and produces beautiful 250 ml PETG tubes with crystal clarity. Setup took only two days with patient guidance from the Ever-Power crew. After seven months we’re already planning to add a second unit — highly recommended for growing businesses.

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David Patel, Maintenance Engineer, India
Eighteen months into daily production of baby bottles on the Y200-V4 and we still have almost zero unplanned stops. Quick mold changes under 50 minutes let us switch neck sizes without losing a shift. Energy savings have paid back part of the investment already. Delivery from Mexico was smooth and the machine arrived in perfect condition — exactly what we needed for our expanding line.

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Hans Müller, Technical Director, Germany
Precision is everything for our premium skincare packaging, and the Y200-V4 injection stretch blow molding machine meets our strict European standards without compromise. After one full year producing 300 ml oval PETG jars, surface finish and dimensional accuracy remain first-class. The ISBM blow molding machine’s servo system is noticeably quieter and more stable than anything we tested before.

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Somchai Boonmee, Production Manager, Thailand
We needed fast delivery and the Y200-V4 one step injection stretch blow molding machine arrived at our Bangkok factory in under three weeks. Since then it has run 600 ml household cleaner bottles in HDPE without a single major issue for nine months straight. The compact footprint saved us valuable floor space and the energy numbers are exactly as promised. Very happy with both the machine and the support.