{"id":1409,"date":"2026-08-11T10:05:20","date_gmt":"2026-08-11T10:05:20","guid":{"rendered":"https:\/\/isbm-blowmolding.com\/?post_type=product&p=1409"},"modified":"2026-09-02T07:07:34","modified_gmt":"2026-09-02T07:07:34","slug":"y650-v4-injection-stretch-blow-molding-machine-replacement-for-japanese-asb-650","status":"publish","type":"product","link":"https:\/\/isbm-blowmolding.com\/tr\/urun\/y650-v4-injection-stretch-blow-molding-machine-replacement-for-japanese-asb-650\/","title":{"rendered":"Y650-V4 Enjeksiyonlu Germe \u015ei\u015firme Kal\u0131plama Makinesi, Japon ASB-650'nin Yedek Par\u00e7as\u0131"},"content":{"rendered":"

Y650-V4, Japon ASB-650 modelinin do\u011frudan yerine ge\u00e7mek \u00fczere \u00f6zel olarak tasarlanm\u0131\u015f, y\u00fcksek kapasiteli, tek a\u015famal\u0131 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesidir ve \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck toplam sahip olma maliyetiyle e\u015fde\u011fer veya \u00fcst\u00fcn \u00e7\u0131kt\u0131 sunar. Meksika Ever-Power'\u0131n amiral gemisi ISBM makinesi olan Y650-V4, enjeksiyon, s\u0131cakl\u0131k ko\u015fulland\u0131rma, germe ve \u015fi\u015firme kal\u0131plama i\u015flemlerini tek bir otomatik 4 istasyonlu d\u00f6ng\u00fcde birle\u015ftirir. Geni\u015f a\u011f\u0131zl\u0131 ila\u00e7 \u015fi\u015feleri, kozmetik kaplar\u0131, bebek biberonlar\u0131, 20 litreye kadar su sebili \u015fi\u015feleri ve karma\u015f\u0131k \u00f6zel \u015fekilli \u015fi\u015feler \u00fcretmek i\u00e7in PET ve PETG re\u00e7inelerini i\u015fler. \u00dcretim s\u0131ras\u0131nda s\u0131f\u0131r insan temas\u0131 gerektiren end\u00fcstriler i\u00e7in tasarlanan Y650-V4, GMP ila\u00e7 ambalajlama standartlar\u0131n\u0131 tamamen kar\u015f\u0131lar ve bu da onu steril ila\u00e7 ambalajlama hatlar\u0131, \u00fcst d\u00fczey ki\u015fisel bak\u0131m tesisleri ve g\u0131da s\u0131n\u0131f\u0131 \u015fi\u015feleme tesisleri i\u00e7in ideal hale getirir.<\/p>\n

Meksika merkezli Ever-Power ISBM Machinery, tek kademeli enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makineleri serisinin tamam\u0131nda standartla\u015ft\u0131r\u0131lm\u0131\u015f mod\u00fcler bir tasar\u0131m benimsemi\u015ftir. Y650-V4'\u00fcn her mekanik alt aksam\u0131nda uluslararas\u0131 kaynakl\u0131 birinci s\u0131n\u0131f bile\u015fenler kullan\u0131lmaktad\u0131r: Inovance veya WEICHI servo motorlar (75,7 KW), Amerikan Parker y\u00fcksek bas\u0131n\u00e7 vanalar\u0131, Airtak pn\u00f6matik silindirler, Japon Yaskawa veya WEICHI d\u00f6ner tabla servosu ve Tayvan TSUNTIEN red\u00fckt\u00f6r\u00fc, Tayvan'dan YUKEN hidrolik kontrol vanalar\u0131 ve \u0130talya'dan ithal hidrolik ya\u011f borular\u0131. 15 KW g\u00fcc\u00fcndeki nano uzak k\u0131z\u0131l\u00f6tesi enerji tasarruflu \u0131s\u0131tma halkalar\u0131, kar\u015f\u0131la\u015ft\u0131r\u0131labilir Japon veya Avrupa enjeksiyonlu \u015fi\u015firme kal\u0131plama makinelerine g\u00f6re 25%'ye kadar daha d\u00fc\u015f\u00fck enerji t\u00fcketimiyle homojen namlu s\u0131cakl\u0131klar\u0131 sa\u011flar. \u00dc\u00e7 servo pompa sistemi hidrolik devreyi kontrol ederken, Inovance\/MiRLE PLC mikrosaniye d\u00fczeyinde i\u015flem tekrarlanabilirli\u011fi sa\u011flar. Sonu\u00e7 olarak, \u00e7ok \u00e7e\u015fitli \u00f6n kal\u0131p a\u011f\u0131rl\u0131klar\u0131na ve \u015fi\u015fe geometrilerine uyacak \u015fekilde 50 mm, 55 mm veya 60 mm vidalarla yap\u0131land\u0131r\u0131labilen, \u00f6zelle\u015ftirilmi\u015f bir enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi platformu elde edilir.<\/p>\n

\"Y650-V4<\/p>\n

\u00dcr\u00fcn Modeli Kar\u015f\u0131la\u015ft\u0131rma Tablosu<\/h2>\n

1. Japon ASB Modelinin Yedek Par\u00e7as\u0131<\/h3>\n\n\n\n\n\n\n\n\n
Y\/YS Makine Modeli<\/strong><\/td>\nYap\u0131land\u0131rma \/ A\u00e7\u0131klamalar<\/strong><\/td>\nUyumlu Japon Modeli<\/strong><\/td>\n<\/tr>\n
Y150-V4-2<\/td>\nStandart yap\u0131land\u0131rma<\/td>\nASB-12M<\/td>\n<\/tr>\n
YS150-V4-EV<\/td>\nTam Servo<\/td>\nASB-12M<\/td>\n<\/tr>\n
Y250-V4<\/td>\nStandart yap\u0131land\u0131rma<\/td>\nASB-70DPH<\/td>\n<\/tr>\n
Y250-V4-B<\/td>\nB Serisi<\/td>\nASB-70DPW<\/td>\n<\/tr>\n
Y650-V4<\/td>\nB\u00fcy\u00fck kapasiteli model<\/td>\nASB-650<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2. Japon AOKI Modelinin Yedek Par\u00e7as\u0131<\/h3>\n\n\n\n\n\n\n\n\n
Y\/YS Makine Modeli<\/strong><\/td>\nYap\u0131land\u0131rma \/ A\u00e7\u0131klamalar<\/strong><\/td>\nUyumlu Japon Modeli<\/strong><\/td>\n<\/tr>\n
Y150-V4-B<\/td>\nB Serisi<\/td>\nSBIII-100L-20<\/td>\n<\/tr>\n
Y150-V3-B<\/td>\n3 \u0130stasyonlu Model<\/td>\nSBIII-100L-20<\/td>\n<\/tr>\n
Y200-V4-B<\/td>\nB Serisi<\/td>\nSBIII-250LL-50S<\/td>\n<\/tr>\n
Y200-V3<\/td>\n3 \u0130stasyonlu Model<\/td>\nSBIII-250LL-50S<\/td>\n<\/tr>\n
YS350-V4-EV<\/td>\nTam Servo<\/td>\nAL-350LL-40<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n
Standart Model<\/strong><\/td>\nServo Modeli<\/strong><\/td>\nTamamen Elektrikli Model<\/strong><\/td>\n<\/tr>\n
\"Standart<\/td>\n\"Servo<\/td>\n\"Tamamen<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Avantajlar\u0131m\u0131z<\/h2>\n

1. Kalite daha iyi. Japonya'dan gelen \u015fi\u015firme kal\u0131plama makineleriyle \u00fcretilen plastik \u015fi\u015felerin hepsinde bir ay\u0131rma \u00e7izgisi bulunur. \u0130ki kal\u0131b\u0131n ortas\u0131nda, her iki tarafta da plastikten bir \u00e7\u0131k\u0131nt\u0131 olur ve bu da bir iz b\u0131rak\u0131r. Ancak bizim kal\u0131plar\u0131m\u0131z son derece y\u00fcksek hassasiyete sahip oldu\u011fundan, bu iz tamamen g\u00f6r\u00fcnmezdir.<\/p>\n

2. \u00dcretimimiz h\u0131zl\u0131d\u0131r; \u00e7ok say\u0131da vida \u00e7\u00f6z\u00fcm\u00fc ve y\u00fcksek h\u0131z sunuyoruz. Japonya bir seferde d\u00f6rt plastik \u015fi\u015fe \u00fcretebilirken, biz alt\u0131 \u015fi\u015fe \u00fcretebiliyoruz.<\/p>\n

3. Enerji tasarrufu sa\u011flay\u0131n. Makinelerimiz Japonya, Avrupa ve Amerika Birle\u015fik Devletleri'ndekilere k\u0131yasla 151 ila 251 ton daha az enerji t\u00fcketmektedir.<\/p>\n

4. Hidrolik ve pn\u00f6matik bile\u015fenlerin yerini almak \u00fczere \u00e7ok \u00e7e\u015fitli elektrikli kontrol teknolojileri benimsenmi\u015ftir. \u00d6rne\u011fin, Japonya'daki alt kesme mekanizmas\u0131nda kullan\u0131lan pn\u00f6matik bile\u015fenler burada servo motorlarla de\u011fi\u015ftirilmi\u015f ve servo motorlar\u0131n h\u0131z\u0131 iki kat\u0131na \u00e7\u0131kar\u0131lm\u0131\u015ft\u0131r. \u0130la\u00e7 end\u00fcstrisi ve di\u011fer alanlarda, herhangi bir hidrolik sistem olmadan tamamen servo motorlar kullan\u0131labilir; bu da GMP standartlar\u0131na uyumu ve ya\u011fs\u0131z ve kirliliksiz bir ortamda \u00e7al\u0131\u015fmay\u0131 sa\u011flar.<\/p>\n

\u00dcr\u00fcn \u00d6zellikleri<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\u00d6\u011fe<\/strong><\/td>\nBirim<\/strong><\/td>\nTeknik \u00d6zellikler<\/strong><\/td>\n<\/tr>\n
\u0130sim<\/strong><\/td>\n<\/td>\nTek A\u015famal\u0131 Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama
\nMakine (4 istasyonlu)<\/td>\n<\/tr>\n
Model<\/strong><\/td>\n<\/td>\nY650-V4 (Japon ASB-650 modeliyle uyumlu)<\/td>\n<\/tr>\n
\u00dcretici<\/strong><\/td>\n<\/td>\nMeksika Ever-Power<\/td>\n<\/tr>\n
Malzeme<\/strong><\/td>\n<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
Vida \u00c7ap\u0131<\/strong><\/td>\nMM<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n\/<\/td>\n<\/tr>\n
Teorik Enjeksiyon Hacmi<\/strong><\/td>\nCM\u00b3<\/td>\n340<\/td>\n420<\/td>\n480<\/td>\n\/<\/td>\n<\/tr>\n
Vidan\u0131n D\u00f6nme H\u0131z\u0131 (RPM)<\/strong><\/td>\nr\/dakika<\/td>\n180<\/td>\n150<\/td>\n150\uff5e220<\/td>\n\/<\/td>\n<\/tr>\n
Enjeksiyon S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\nKN<\/td>\n400<\/td>\n<\/tr>\n
\u00dcfleme S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\nKN<\/td>\n400<\/td>\n<\/tr>\n
Motor G\u00fcc\u00fc<\/strong><\/td>\nKW<\/td>\n75.7<\/td>\n<\/tr>\n
Is\u0131tma G\u00fcc\u00fc<\/strong><\/td>\nKW<\/td>\n15<\/td>\n<\/tr>\n
hava bas\u0131nc\u0131 \u00fcfleme<\/strong><\/td>\nMPa<\/td>\n2.0-3.5<\/td>\n<\/tr>\n
So\u011futma Suyu Bas\u0131nc\u0131<\/strong><\/td>\nMPa<\/td>\n0.4-0.6<\/td>\n<\/tr>\n
\u00a0Makine Ya\u011f So\u011futucusu Su Bas\u0131nc\u0131<\/strong><\/td>\nMPa<\/td>\n0.3-0.4<\/td>\n<\/tr>\n
Makine Ya\u011f So\u011futucu Su S\u0131cakl\u0131\u011f\u0131<\/strong><\/td>\n\u2103<\/td>\n20-25<\/td>\n<\/tr>\n
Gerilim<\/strong><\/td>\nV<\/td>\n370-400<\/td>\n<\/tr>\n
(Uzunluk*Geni\u015flik*Y\u00fckseklik) Boyut(Uzunluk*Geni\u015flik*Y\u00fckseklik)<\/strong><\/td>\nMM<\/td>\n6100x2600x4200<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/strong><\/td>\nT<\/td>\n28<\/td>\n<\/tr>\n
\u00dcr\u00fcn Boyutlar\u0131<\/strong><\/td>\n<\/tr>\n
\u00dcr\u00fcn Miktar\u0131<\/strong><\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n<\/tr>\n
\u00a0\u015ei\u015fe \u00c7ap\u0131 (BD)<\/strong><\/td>\nMM<\/td>\n280<\/td>\n235(280)<\/td>\n230<\/td>\n180<\/td>\n<\/tr>\n
\u015ei\u015fe Y\u00fcksekli\u011fi (H)\u00a0<\/strong><\/td>\nMM<\/td>\n510<\/td>\n<\/tr>\n
Boyun \u00c7ap\u0131(E)\u00a0<\/strong><\/td>\nMM<\/td>\n140<\/td>\n120<\/td>\n90<\/td>\n84<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe Hacmi (ml)\u00a0<\/strong><\/td>\nL<\/td>\n20<\/td>\n20<\/td>\n12<\/td>\n5 (7)<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe A\u011f\u0131rl\u0131\u011f\u0131 (W)<\/strong><\/td>\nG<\/td>\n900<\/td>\n460<\/td>\n310<\/td>\n230<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Makine Parametresi<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Vida \u00c7ap\u0131:\u00a0<\/strong><\/td>\n60 mm (iste\u011fe ba\u011fl\u0131)<\/td>\n<\/tr>\n
Teorik Enjeksiyon Kapasitesi:\u00a0<\/strong><\/td>\n480g<\/td>\n<\/tr>\n
Enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvveti:\u00a0<\/strong><\/td>\n400 kN<\/td>\n<\/tr>\n
\u00dcst kal\u0131p vuru\u015fu:\u00a0<\/strong><\/td>\n1070 mm<\/td>\n<\/tr>\n
Alt kal\u0131p vuru\u015fu:<\/strong><\/td>\n550 mm<\/td>\n<\/tr>\n
SICAKLIK. Temel vuru\u015fu d\u00fczenleme:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
Namlu hareketini d\u00fczenleyen s\u0131cakl\u0131k:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
\u00c7\u0131karma vuru\u015fu:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
\u00dcfleme s\u0131k\u0131\u015ft\u0131rma kuvveti:\u00a0<\/strong><\/td>\n400 kN (tek tarafl\u0131)<\/td>\n<\/tr>\n
\u00dcfleme merkez vuru\u015fu:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
\u015ei\u015firme kal\u0131plama vuru\u015fu:\u00a0<\/strong><\/td>\n175+175mm<\/td>\n<\/tr>\n
Petrol tank\u0131 VOL:\u00a0<\/strong><\/td>\n600 litre<\/td>\n<\/tr>\n
Boyutlar (Uzunluk \u00d7 Geni\u015flik \u00d7 Y\u00fckseklik):\u00a0<\/strong><\/td>\n6.1*2.6*4.2m<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k:\u00a0<\/strong><\/td>\n28T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Teknik Standart<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Servo Kontrol Sistemi:<\/strong><\/td>\n3 adet servo pompa sistemi kullan\u0131larak.<\/td>\n<\/tr>\n
Servo Motor G\u00fcc\u00fc:<\/strong><\/td>\n\u00a0Inovance\/ WEICHI servo motor g\u00fcc\u00fc: 75 KW.<\/td>\n<\/tr>\n
Bilgisayar Kontrol Sistemi:<\/strong><\/td>\nInovance\/MiRLE PLC'yi kullanarak;<\/td>\n<\/tr>\n
Pikap Tahrik Sistemi:<\/strong><\/td>\nPikap, Japon Yaskawa servo motoru veya Tayvan TSUNTIEN red\u00fckt\u00f6rl\u00fc WEICHI servo motoru ile donat\u0131lm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7 Vanas\u0131:<\/strong><\/td>\nAmerikan Parker y\u00fcksek bas\u0131n\u00e7 vanas\u0131 kullan\u0131l\u0131yor.<\/td>\n<\/tr>\n
Hava Silindiri:<\/strong><\/td>\nAitak hava silindiri kullan\u0131larak.<\/td>\n<\/tr>\n
S\u0131cakl\u0131k Kontrol\u00fc:<\/strong><\/td>\nY\u00fcksek do\u011fruluk, kararl\u0131l\u0131k ve kullan\u0131m kolayl\u0131\u011f\u0131 sa\u011flayan entegre kontrol kutusu ile s\u0131cakl\u0131k kontrol\u00fc yap\u0131labilir; alternatif olarak, sistemin dahili s\u0131cakl\u0131k kontrol sistemini de tercih edebilirsiniz.<\/td>\n<\/tr>\n
Hidrolik Bas\u0131n\u00e7 Kontrol Vanas\u0131:<\/strong><\/td>\nTayvan, \u00c7in men\u015feli YUKEN marka hidrolik bas\u0131n\u00e7 kontrol vanas\u0131 kullan\u0131lm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Is\u0131tmal\u0131 Vida:<\/strong><\/td>\n\u00a0Vida, nano-uzak k\u0131z\u0131l\u00f6tesi enerji tasarruflu \u0131s\u0131tma halkas\u0131 (15KW) ile \u0131s\u0131t\u0131l\u0131r.<\/td>\n<\/tr>\n
\u015ei\u015firme Kal\u0131plama Yap\u0131s\u0131:<\/strong><\/td>\n\u015ei\u015firme kal\u0131plama yap\u0131s\u0131, y\u00fcksek bas\u0131n\u00e7 dengeleme fonksiyonuna sahip hidrolik silindir veya \u00e7ift servo motorlu kal\u0131p s\u0131k\u0131\u015ft\u0131rma sistemini kullan\u0131r.<\/td>\n<\/tr>\n
Enjeksiyon \u00dcnitesi:<\/strong><\/td>\nEnjeksiyon \u00fcnitesi tek bir silindir taraf\u0131ndan kontrol edilir. Eritme motoru hidrolik olarak veya servo motorla kontrol edilebilir.<\/td>\n<\/tr>\n
Ya\u011f T\u00fcp\u00fc:<\/strong><\/td>\nYa\u011f borusu \u0130talya'dan ithal edilen malzemeden \u00fcretilmi\u015ftir.<\/td>\n<\/tr>\n
Makinenin Toplam G\u00fcc\u00fc:<\/strong><\/td>\nMakinenin toplam g\u00fcc\u00fc: 90,7 kW.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Y650-V4 Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama Makinesinin \u00d6zellikleri<\/h2>\n

1. Improve Production Efficiency
\n\u00dc\u00e7 ba\u011f\u0131ms\u0131z servo pompa sistemi ve Japon Yaskawa veya WEICHI d\u00f6ner tabla tahrik sistemi, yaln\u0131zca hidrolik sistem kullanan rakiplerini geride b\u0131rakan h\u0131zl\u0131 ve hassas d\u00f6ner indeksleme sa\u011flar. Kar\u015f\u0131la\u015ft\u0131r\u0131labilir \u00f6l\u00e7ekteki geleneksel Japon enjeksiyonlu stre\u00e7 \u015fi\u015firme kal\u0131plama makineleri d\u00f6ng\u00fc ba\u015f\u0131na d\u00f6rt \u015fi\u015fe \u00fcretirken, Y650-V4 ayn\u0131 \u00e7\u0131kt\u0131y\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde daha d\u00fc\u015f\u00fck enerji t\u00fcketimiyle (Japon, Avrupa ve ABD muadillerine g\u00f6re 15% ila 25% daha az) elde eder. Tamamen otomatik PLC i\u015fletimi, insan m\u00fcdahalesini en aza indirir ve operat\u00f6r h\u0131z\u0131ndaki darbo\u011fazlar\u0131 ortadan kald\u0131rarak makineyi y\u00fcksek hacimli s\u00fcrekli \u00fcretim ortamlar\u0131 i\u00e7in uygun hale getirir.<\/p>\n

2. \u00dcretim D\u00f6ng\u00fcs\u00fcn\u00fc K\u0131saltmak
\nY650-V4 tek kademeli enjeksiyon germe \u015fi\u015firme kal\u0131plama makinesi<\/strong><\/a> Re\u00e7ine plastikle\u015ftirme i\u015fleminden nihai \u015fi\u015feye kadar t\u00fcm i\u015f ak\u0131\u015f\u0131n\u0131 tek bir makine platformunda tamamlar. Yeniden \u0131s\u0131tma hatlar\u0131n\u0131 ve ara i\u015flem konvey\u00f6rlerini ortadan kald\u0131rarak, iki a\u015famal\u0131 sistemlere k\u0131yasla \u00e7evrim s\u00fcresi \u00f6nemli \u00f6l\u00e7\u00fcde k\u0131salt\u0131l\u0131r. 20 litrelik su sebilleri gibi b\u00fcy\u00fck PET kaplar i\u00e7in bu, vardiya ba\u015f\u0131na \u00f6l\u00e7\u00fclebilir derecede daha y\u00fcksek verimlilik ve azalt\u0131lm\u0131\u015f i\u015fleme sto\u011fu anlam\u0131na gelir. 4 istasyonlu d\u00f6ner tasar\u0131m, her istasyonun e\u015f zamanl\u0131 olarak \u00e7al\u0131\u015fmas\u0131n\u0131 sa\u011flayarak makinenin s\u00fcrekli olarak verimli kalmas\u0131n\u0131 ve d\u00f6ng\u00fcler aras\u0131ndaki bekleme s\u00fcresinin azalmas\u0131n\u0131 sa\u011flar.<\/p>\n

3. Kal\u0131plama Hassasiyetini Art\u0131rma
\nEntegre kontrol kutusu, her istasyonda y\u00fcksek do\u011fruluk ve kararl\u0131l\u0131kla s\u0131cakl\u0131k d\u00fczenlemesini y\u00f6netir. Enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvveti 400 KN ve \u00fcfleme s\u0131k\u0131\u015ft\u0131rma kuvveti 400 KN (tek tarafl\u0131) olarak sabitlenmi\u015ftir; bu da \u015fi\u015fe geometrisinden ba\u011f\u0131ms\u0131z olarak tutarl\u0131 kal\u0131p oturmas\u0131n\u0131 sa\u011flar. Hassas kal\u0131plama y\u00f6ntemimiz, g\u00f6r\u00fcn\u00fcr bir \u00e7\u0131k\u0131nt\u0131 sergileyen Japon men\u015feli \u015fi\u015felere g\u00f6re bilinen bir kalite avantaj\u0131 olan neredeyse g\u00f6r\u00fcnmez ay\u0131rma \u00e7izgileri sa\u011flar. Inovance\/MiRLE PLC, enjeksiyon h\u0131z\u0131, enjeksiyon bas\u0131nc\u0131, kal\u0131p s\u0131cakl\u0131\u011f\u0131 ve \u00fcfleme bas\u0131nc\u0131n\u0131n kapal\u0131 d\u00f6ng\u00fc kontrol\u00fcn\u00fc e\u015f zamanl\u0131 olarak ger\u00e7ekle\u015ftirerek, \u00fcr\u00fcn boyutlar\u0131n\u0131n, \u015fekillerinin ve duvar yo\u011funlu\u011funun uzun \u00fcretim s\u00fcre\u00e7leri boyunca dar toleranslar i\u00e7inde kalmas\u0131n\u0131 garanti eder.<\/p>\n

4. \u0130\u015f\u00e7ilik Maliyetini Azalt\u0131n
\nBu tek a\u015famal\u0131 ISBM makinesindeki tam d\u00f6ng\u00fc otomasyonu, \u00f6n \u015fekillendirme, s\u0131cakl\u0131k ko\u015fulland\u0131rma, germe, \u00fcfleme ve \u015fi\u015fe \u00e7\u0131karma i\u015flemlerinin istasyonlar aras\u0131nda manuel m\u00fcdahale olmadan ger\u00e7ekle\u015fmesi anlam\u0131na gelir. Bu tasar\u0131m felsefesi, insan temas\u0131 gerektirmeyen \u00fcretimin zorunlu oldu\u011fu GMP ila\u00e7 ambalajlama gereksinimleriyle do\u011frudan uyumludur. Operat\u00f6rlerin \u00f6n \u015fekillendirmelere fiziksel olarak dokunma veya \u015fi\u015feleri makineler aras\u0131nda transfer etme ihtiyac\u0131n\u0131 ortadan kald\u0131rarak, Ever-Power \u00fcretim hatt\u0131 ba\u015f\u0131na gereken do\u011frudan i\u015f g\u00fcc\u00fc say\u0131s\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r ve operat\u00f6r yorgunlu\u011fu veya tutars\u0131zl\u0131\u011f\u0131ndan kaynaklanan kalite varyasyonunu ortadan kald\u0131r\u0131r.<\/p>\n

5. Enerji Tasarrufunu Sa\u011flay\u0131n
\nThe nano far-infrared energy-saving heating ring (15 KW) heats the screw barrel more uniformly and efficiently than conventional resistance elements, reducing thermal losses. Because the Y650-V4 is a one-step process, it retains the heat of the freshly injected preform and uses it directly for stretch blow, eliminating the secondary reheat energy expenditure inherent in two-step bottle-blowing systems. This design delivers up to 40% lower energy consumption per bottle compared with reheat stretch blow alternatives. Combined with servo-driven pump systems that only draw power on demand, the machine’s total operating cost is significantly lower than legacy pneumatic or fixed-speed hydraulic injection blow molding machines.<\/p>\n

6. Japon ASB-650 modeliyle uyumludur.
\nAs a verified replacement of ASB ISBM machine, the Y650-V4 is engineered to accept existing ASB-650 tooling and molds without modification, protecting prior tooling investment. The machine footprint (6.1 m x 2.6 m x 4.2 m) is comparable to the ASB-650, simplifying facility layout transitions. Customers upgrading from a Japanese ASB system can retain their current production infrastructure, bottle designs, and process recipes while immediately benefiting from Ever-Power’s lower capital cost, lower spare-parts cost, and the responsiveness of a manufacturer whose technical team provides direct, timely on-site support.<\/p>\n

\"Y650-V4<\/p>\n

Y650-V4 ISBM Makinesi Nas\u0131l \u00c7al\u0131\u015f\u0131r?<\/h2>\n
\n

Enjeksiyon Prosesi<\/h3>\n

Erimi\u015f PET re\u00e7inesi, hassas bir \u015fekilde kontrol edilen enjeksiyon h\u0131z\u0131, enjeksiyon bas\u0131nc\u0131 ve kal\u0131p s\u0131cakl\u0131\u011f\u0131 alt\u0131nda \u00f6n \u015fekillendirme kal\u0131b\u0131na enjekte edilir. Erimi\u015f malzeme, bo\u015flu\u011fu homojen ve tamamen doldurarak istenen \u015fekle sahip bir \u00f6n \u015fekillendirme olu\u015fturur. 400 kN'luk enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvveti, bu kritik a\u015fama boyunca kal\u0131p yar\u0131lar\u0131n\u0131 bir arada tutarak \u00e7apak olu\u015fumunu \u00f6nler ve sonraki t\u00fcm ad\u0131mlar\u0131n ba\u011fl\u0131 oldu\u011fu \u00f6n \u015fekillendirme boyut do\u011frulu\u011funu sa\u011flar.<\/p>\n<\/div>\n

\n

Germe S\u00fcreci<\/h3>\n

Enjeksiyon kal\u0131b\u0131nda ilk so\u011futman\u0131n ard\u0131ndan, \u00f6n kal\u0131p s\u0131cakl\u0131k d\u00fczenleme istasyonuna d\u00f6ner. Entegre s\u0131cakl\u0131k d\u00fczenleyici tambur ve \u00e7ekirdek (her biri 300 mm stroklu), \u00f6n kal\u0131p duvar\u0131n\u0131 hassas germe s\u0131cakl\u0131\u011f\u0131na getirir. Daha sonra bir germe \u00e7ubu\u011fu, \u00f6n kal\u0131b\u0131 uzunlamas\u0131na uzat\u0131r. Bu a\u015famada \u00e7ift eksenli molek\u00fcler y\u00f6nlendirme, bitmi\u015f \u015fi\u015fenin s\u0131k\u0131\u015ft\u0131rma direncini, gaz bariyer \u00f6zelliklerini ve \u015feffafl\u0131\u011f\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde iyile\u015ftirir.<\/p>\n<\/div>\n

\n

\u00dcfleme \u0130\u015flemi<\/h3>\n

Gerilmi\u015f \u00f6n kal\u0131p, \u015fi\u015firme kal\u0131b\u0131na aktar\u0131l\u0131r ve burada s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f hava (2,0-3,5 MPa) onu kal\u0131p bo\u015flu\u011fu duvarlar\u0131na do\u011fru d\u0131\u015fa do\u011fru geni\u015fletir. 400 KN'lik \u015fi\u015firme s\u0131k\u0131\u015ft\u0131rma kuvveti (tek tarafl\u0131) ve 175+175 mm'lik \u015fi\u015firme kal\u0131b\u0131 stroku, 280 mm \u00e7ap\u0131nda ve 510 mm y\u00fcksekli\u011findeki kaplar da dahil olmak \u00fczere, Y650-V4 platformuna \u00f6zg\u00fc b\u00fcy\u00fck \u015fi\u015fe geometrilerine uyum sa\u011flar. American Parker y\u00fcksek bas\u0131n\u00e7 vanalar\u0131, tutarl\u0131 \u015fi\u015fe duvar\u0131 da\u011f\u0131l\u0131m\u0131 i\u00e7in anl\u0131k ve tekrarlanabilir hava iletimi sa\u011flar.<\/p>\n<\/div>\n

\n

Kal\u0131plama S\u00fcreci<\/h3>\n

The blown bottle is rapidly cooled via the mold’s internal cooling channels. Cooling water maintained at 0.4-0.6 MPa and the machine oil cooler water at 20-25 degC remove heat quickly and uniformly, locking the PET into its precise final shape and achieving the required surface finish. After the cooling dwell, the take-out mechanism (300 mm stroke) extracts the finished bottle cleanly. The four stations operate simultaneously so that molding, blowing, stretching, and injection proceed in parallel on each machine cycle.<\/p>\n<\/div>\n