{"id":1442,"date":"2026-08-12T08:04:18","date_gmt":"2026-08-12T08:04:18","guid":{"rendered":"https:\/\/isbm-blowmolding.com\/?post_type=product&p=1442"},"modified":"2026-09-02T07:15:02","modified_gmt":"2026-09-02T07:15:02","slug":"y200-v3-injection-stretch-blow-molding-machine-replacement-for-japanese-aoki-sbiii-250ll-50s","status":"publish","type":"product","link":"https:\/\/isbm-blowmolding.com\/tr\/urun\/y200-v3-injection-stretch-blow-molding-machine-replacement-for-japanese-aoki-sbiii-250ll-50s\/","title":{"rendered":"Y200-V3 Enjeksiyonlu Germe \u015ei\u015firme Kal\u0131plama Makinesi, Japon AOKI SBIII-250LL-50S modelinin yerine ge\u00e7er."},"content":{"rendered":"

Y200-V3 Enjeksiyonlu Germe \u015ei\u015firme Kal\u0131plama Makinesi, Japon AOKI SBIII-250LL-50S modelinin do\u011frudan ve y\u00fcksek performansl\u0131 bir alternatifi olarak tasarlanm\u0131\u015ft\u0131r. Ger\u00e7ek bir tek a\u015famal\u0131 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi olarak, enjeksiyon, \u015fartland\u0131rma ve \u015fi\u015firme kal\u0131plama i\u015flemlerini tek bir s\u00fcrekli 4 istasyonlu d\u00f6ng\u00fcye entegre ederek ara i\u015flemleri ortadan kald\u0131r\u0131r ve kontaminasyon riskini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r. Makine, ila\u00e7 \u015fi\u015feleri, kozmetik \u015fi\u015feleri, bebek biberonlar\u0131, su \u015fi\u015feleri, \u00f6zel \u015fekilli kaplar ve daha fazlas\u0131n\u0131 \u00fcretmek i\u00e7in PET ve PETG malzemelerini i\u015fler. Standartla\u015ft\u0131r\u0131lm\u0131\u015f mekanik mimarisi ve uluslararas\u0131 kaynakl\u0131 bile\u015fenlerin kullan\u0131m\u0131, hem \u00e7\u0131kt\u0131 tutarl\u0131l\u0131\u011f\u0131 hem de mevzuat uyumlulu\u011fu talep eden \u00fcreticiler i\u00e7in g\u00fcvenilir, GMP uyumlu bir \u00e7\u00f6z\u00fcm sunar.<\/p>\n

Meksika merkezli Ever-Power ISBM Machinery, bu tek kademeli enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesini, \u015fekillendirme i\u015flemi s\u0131ras\u0131nda s\u0131f\u0131r insan temas\u0131 gerektiren \u00fcretim ortamlar\u0131 i\u00e7in \u00f6zel olarak tasarlad\u0131. \u0130ster y\u00fcksek kaliteli kozmetik ambalajlar\u0131, ister steril ila\u00e7 kaplar\u0131 veya optik \u015feffafl\u0131k gerektiren i\u00e7ecek \u015fi\u015feleri olsun, Y200-V3, modern B2B al\u0131c\u0131lar\u0131n\u0131n ihtiya\u00e7 duydu\u011fu boyutsal hassasiyeti ve y\u00fczey kalitesini sunar. 60 mm'ye kadar vida \u00e7ap\u0131, 480 cm\u00b3'e ula\u015fan teorik enjeksiyon kapasitesi ve 300 KN enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvveti ile bu ISBM makinesi, zorlu \u00fcretim hacimlerini kar\u015f\u0131larken, benzer Japon ve Avrupa makinelerine g\u00f6re ila daha az enerji t\u00fcketir.<\/p>\n

\"Y200-V3<\/p>\n

\u00dcr\u00fcn Modeli Kar\u015f\u0131la\u015ft\u0131rma Tablosu<\/h2>\n

1. Japon ASB Modelinin Yedek Par\u00e7as\u0131<\/h3>\n\n\n\n\n\n\n\n\n
Y\/YS Makine Modeli<\/strong><\/td>\nYap\u0131land\u0131rma \/ A\u00e7\u0131klamalar<\/strong><\/td>\nUyumlu Japon Modeli<\/strong><\/td>\n<\/tr>\n
Y150-V4-2<\/td>\nStandart yap\u0131land\u0131rma<\/td>\nASB-12M<\/td>\n<\/tr>\n
YS150-V4-EV<\/td>\nTam Servo<\/td>\nASB-12M<\/td>\n<\/tr>\n
Y250-V4<\/td>\nStandart yap\u0131land\u0131rma<\/td>\nASB-70DPH<\/td>\n<\/tr>\n
Y250-V4-B<\/td>\nB Serisi<\/td>\nASB-70DPW<\/td>\n<\/tr>\n
Y650-V4<\/td>\nB\u00fcy\u00fck kapasiteli model<\/td>\nASB-650<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2. Japon AOKI Modelinin Yedek Par\u00e7as\u0131<\/h3>\n\n\n\n\n\n\n\n\n
Y\/YS Makine Modeli<\/strong><\/td>\nYap\u0131land\u0131rma \/ A\u00e7\u0131klamalar<\/strong><\/td>\nUyumlu Japon Modeli<\/strong><\/td>\n<\/tr>\n
Y150-V4-B<\/td>\nB Serisi<\/td>\nSBIII-100L-20<\/td>\n<\/tr>\n
Y150-V3-B<\/td>\n3 \u0130stasyonlu Model<\/td>\nSBIII-100L-20<\/td>\n<\/tr>\n
Y200-V4-B<\/td>\nB Serisi<\/td>\nSBIII-250LL-50S<\/td>\n<\/tr>\n
Y200-V3<\/td>\n3 \u0130stasyonlu Model<\/td>\nSBIII-250LL-50S<\/td>\n<\/tr>\n
YS350-V4-EV<\/td>\nTam Servo<\/td>\nAL-350LL-40<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n
Standart Model<\/strong><\/td>\nServo Modeli<\/strong><\/td>\nTamamen Elektrikli Model<\/strong><\/td>\n<\/tr>\n
\"Standart<\/td>\n\"Servo<\/td>\n\"Tamamen<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Avantajlar\u0131m\u0131z<\/h2>\n

1. Kalite daha iyi. Japonya'dan gelen \u015fi\u015firme kal\u0131plama makineleriyle \u00fcretilen plastik \u015fi\u015felerin hepsinde bir ay\u0131rma \u00e7izgisi bulunur. \u0130ki kal\u0131b\u0131n ortas\u0131nda, her iki tarafta da plastikten bir \u00e7\u0131k\u0131nt\u0131 olur ve bu da bir iz b\u0131rak\u0131r. Ancak bizim kal\u0131plar\u0131m\u0131z son derece y\u00fcksek hassasiyete sahip oldu\u011fundan, bu iz tamamen g\u00f6r\u00fcnmezdir.<\/p>\n

2. \u00dcretimimiz h\u0131zl\u0131d\u0131r; \u00e7ok say\u0131da vida \u00e7\u00f6z\u00fcm\u00fc ve y\u00fcksek h\u0131z sunuyoruz. Japonya bir seferde d\u00f6rt plastik \u015fi\u015fe \u00fcretebilirken, biz alt\u0131 \u015fi\u015fe \u00fcretebiliyoruz.<\/p>\n

3. Enerji tasarrufu sa\u011flay\u0131n. Makinelerimiz Japonya, Avrupa ve Amerika Birle\u015fik Devletleri'ndekilere k\u0131yasla 151 ila 251 ton daha az enerji t\u00fcketmektedir.<\/p>\n

4. Hidrolik ve pn\u00f6matik bile\u015fenlerin yerini almak \u00fczere \u00e7ok \u00e7e\u015fitli elektrikli kontrol teknolojileri benimsenmi\u015ftir. \u00d6rne\u011fin, Japonya'daki alt kesme mekanizmas\u0131nda kullan\u0131lan pn\u00f6matik bile\u015fenler burada servo motorlarla de\u011fi\u015ftirilmi\u015f ve servo motorlar\u0131n h\u0131z\u0131 iki kat\u0131na \u00e7\u0131kar\u0131lm\u0131\u015ft\u0131r. \u0130la\u00e7 end\u00fcstrisi ve di\u011fer alanlarda, herhangi bir hidrolik sistem olmadan tamamen servo motorlar kullan\u0131labilir; bu da GMP standartlar\u0131na uyumu ve ya\u011fs\u0131z ve kirliliksiz bir ortamda \u00e7al\u0131\u015fmay\u0131 sa\u011flar.<\/p>\n

\u00dcr\u00fcn \u00d6zellikleri<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\u00d6\u011fe<\/strong><\/td>\nBirim<\/strong><\/td>\nTeknik \u00d6zellikler<\/strong><\/td>\n<\/tr>\n
\u0130sim<\/strong><\/td>\n<\/td>\nTek A\u015famal\u0131 Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama
\nMakine (4 istasyonlu)<\/td>\n<\/tr>\n
Model<\/strong><\/td>\n<\/td>\nY200-V3 (Japon AOKI SBIII-250LL-50S modeliyle uyumlu)<\/td>\n<\/tr>\n
\u00dcretici<\/strong><\/td>\n<\/td>\nMeksika Ever-Power<\/td>\n<\/tr>\n
Malzeme<\/strong><\/td>\n<\/td>\nPET\/PETG<\/td>\n<\/tr>\n
Vida \u00c7ap\u0131<\/strong><\/td>\nMM<\/td>\n40<\/td>\n50<\/td>\n55<\/td>\n60<\/td>\n<\/tr>\n
Teorik Enjeksiyon Hacmi<\/strong><\/td>\nCM\u00b3<\/td>\n240<\/td>\n340<\/td>\n380<\/td>\n480<\/td>\n<\/tr>\n
Vidan\u0131n D\u00f6nme H\u0131z\u0131 (RPM)<\/strong><\/td>\nr\/dakika<\/td>\n270<\/td>\n180<\/td>\n150<\/td>\n150\uff5e220<\/td>\n<\/tr>\n
Enjeksiyon S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\nKN<\/td>\n300<\/td>\n<\/tr>\n
\u00dcfleme S\u0131k\u0131\u015ft\u0131rma Kuvveti<\/strong><\/td>\nKN<\/td>\n250<\/td>\n<\/tr>\n
Motor G\u00fcc\u00fc<\/strong><\/td>\nKW<\/td>\n49.2<\/td>\n<\/tr>\n
Is\u0131tma G\u00fcc\u00fc<\/strong><\/td>\nKW<\/td>\n15<\/td>\n<\/tr>\n
\u00dcfleme Hava Bas\u0131nc\u0131<\/strong><\/td>\nMPa<\/td>\n2.0-3.5<\/td>\n<\/tr>\n
So\u011futma Suyu Bas\u0131nc\u0131<\/strong><\/td>\nMPa<\/td>\n0.4-0.6<\/td>\n<\/tr>\n
Makine Ya\u011f So\u011futucusu Su Bas\u0131nc\u0131<\/strong><\/td>\nMPa<\/td>\n0.3-0.4<\/td>\n<\/tr>\n
Makine Ya\u011f So\u011futucu Su S\u0131cakl\u0131\u011f\u0131<\/strong><\/td>\n\u2103<\/td>\n20-25<\/td>\n<\/tr>\n
Gerilim<\/strong><\/td>\nV<\/td>\n370-400<\/td>\n<\/tr>\n
(Uzunluk*Geni\u015flik*Y\u00fckseklik) Boyut(Uzunluk*Geni\u015flik*Y\u00fckseklik)<\/strong><\/td>\nMM<\/td>\n4800x2000x3800<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k<\/strong><\/td>\nT<\/td>\n13<\/td>\n<\/tr>\n
\u00dcr\u00fcn Boyutlar\u0131<\/strong><\/td>\n<\/tr>\n
\u00dcr\u00fcn Miktar\u0131<\/strong><\/td>\nPCS<\/td>\n1<\/td>\n2<\/td>\n3<\/td>\n4<\/td>\n5<\/td>\n6<\/td>\n7<\/td>\n8<\/td>\n10<\/td>\n12<\/td>\n<\/tr>\n
\u015ei\u015fe \u00c7ap\u0131 (BD)\u00a0<\/strong><\/td>\nMM<\/td>\n118<\/td>\n110<\/td>\n105<\/td>\n100<\/td>\n68<\/td>\n65<\/td>\n48<\/td>\n45<\/td>\n38<\/td>\n26<\/td>\n<\/tr>\n
\u015ei\u015fe Y\u00fcksekli\u011fi (H)\u00a0<\/strong><\/td>\nMM<\/td>\n280<\/td>\n150<\/td>\n100<\/td>\n<\/tr>\n
Boyun \u00c7ap\u0131(E)\u00a0<\/strong><\/td>\nMM<\/td>\n90<\/td>\n90<\/td>\n90<\/td>\n65<\/td>\n38<\/td>\n32<\/td>\n26<\/td>\n25<\/td>\n23<\/td>\n15<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe Hacmi (ml)\u00a0<\/strong><\/td>\nML<\/td>\n2500<\/td>\n1500<\/td>\n900<\/td>\n750<\/td>\n350<\/td>\n200<\/td>\n100<\/td>\n50<\/td>\n30<\/td>\n20<\/td>\n<\/tr>\n
Maksimum \u015ei\u015fe A\u011f\u0131rl\u0131\u011f\u0131 (W)<\/strong><\/td>\nG<\/td>\n150<\/td>\n65<\/td>\n45<\/td>\n35<\/td>\n30<\/td>\n28<\/td>\n25<\/td>\n20<\/td>\n15<\/td>\n10<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Makine Parametresi<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Uyumlu Model:<\/strong><\/td>\nCompatible with the Japanese Aoki SBIII-250LL-50S model<\/td>\n<\/tr>\n
Vida \u00c7ap\u0131:\u00a0<\/strong><\/td>\n50 mm (iste\u011fe ba\u011fl\u0131)<\/td>\n<\/tr>\n
Teorik Enjeksiyon Kapasitesi:<\/strong><\/td>\n442g<\/td>\n<\/tr>\n
Enjeksiyon s\u0131k\u0131\u015ft\u0131rma kuvveti:<\/strong><\/td>\n300 kN<\/td>\n<\/tr>\n
\u00dcst kal\u0131p vuru\u015fu:\u00a0<\/strong><\/td>\n600 mm<\/td>\n<\/tr>\n
Alt kal\u0131p vuru\u015fu:\u00a0<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
SICAKLIK. Temel vuru\u015fu d\u00fczenleme:<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
S\u0131cakl\u0131k. Namlu hareketini d\u00fczenleme:<\/strong><\/td>\n350 mm<\/td>\n<\/tr>\n
\u00c7\u0131karma vuru\u015fu:\u00a0<\/strong><\/td>\n175 mm<\/td>\n<\/tr>\n
\u00dcfleme s\u0131k\u0131\u015ft\u0131rma kuvveti:\u00a0<\/strong><\/td>\n250 kN (tek tarafl\u0131)<\/td>\n<\/tr>\n
\u00dcfleme merkez vuru\u015fu:\u00a0<\/strong><\/td>\n300 mm<\/td>\n<\/tr>\n
\u015ei\u015firme kal\u0131plama vuru\u015fu:\u00a0<\/strong><\/td>\n75+75mm<\/td>\n<\/tr>\n
Petrol tank\u0131 VOL:\u00a0<\/strong><\/td>\n300 litre<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k:\u00a0<\/strong><\/td>\n13T<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Teknik Standart<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Servo Kontrol Sistemi:<\/strong><\/td>\n3 adet servo pompa sistemi kullan\u0131larak.<\/td>\n<\/tr>\n
Servo Motor G\u00fcc\u00fc:<\/strong><\/td>\nInovance\/ WEICHI servo motor g\u00fcc\u00fc: 49,2KW.<\/td>\n<\/tr>\n
Bilgisayar Kontrol Sistemi:<\/strong><\/td>\nInovance\/MiRLE PLC kullan\u0131larak.<\/td>\n<\/tr>\n
Pikap Tahrik Sistemi:<\/strong><\/td>\nPikap, Japon Yaskawa servo motoru veya Tayvan TSUNTIEN red\u00fckt\u00f6rl\u00fc WEICHI servo motoru ile donat\u0131lm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Y\u00fcksek Bas\u0131n\u00e7 Vanas\u0131:<\/strong><\/td>\nAmerikan Parker y\u00fcksek bas\u0131n\u00e7 vanas\u0131 kullan\u0131l\u0131yor.<\/td>\n<\/tr>\n
Hava Silindiri:<\/strong><\/td>\nAitak hava silindiri kullan\u0131larak.<\/td>\n<\/tr>\n
S\u0131cakl\u0131k Kontrol\u00fc:<\/strong><\/td>\nY\u00fcksek do\u011fruluk, kararl\u0131l\u0131k ve kullan\u0131m kolayl\u0131\u011f\u0131 sa\u011flayan entegre kontrol kutusu ile s\u0131cakl\u0131k kontrol\u00fc yap\u0131labilir; alternatif olarak, sistemin dahili s\u0131cakl\u0131k kontrol sistemini de tercih edebilirsiniz.<\/td>\n<\/tr>\n
Hidrolik Bas\u0131n\u00e7 Kontrol Vanas\u0131:<\/strong><\/td>\nTayvan, \u00c7in men\u015feli YUKEN marka hidrolik bas\u0131n\u00e7 kontrol vanas\u0131 kullan\u0131lm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Is\u0131tmal\u0131 Vida:<\/strong><\/td>\nVidan\u0131n ve malzeme borular\u0131n\u0131n \u0131s\u0131tma g\u00fcc\u00fc 15 kW't\u0131r.<\/td>\n<\/tr>\n
\u015ei\u015firme Kal\u0131plama Yap\u0131s\u0131:<\/strong><\/td>\n\u015ei\u015firme kal\u0131plama yap\u0131s\u0131, y\u00fcksek bas\u0131n\u00e7 dengeleme fonksiyonuna sahip hidrolik silindir veya \u00e7ift servo motorlu kal\u0131p s\u0131k\u0131\u015ft\u0131rma sistemini kullan\u0131r.<\/td>\n<\/tr>\n
Enjeksiyon \u00dcnitesi:<\/strong><\/td>\nEnjeksiyon \u00fcnitesi tek bir silindir taraf\u0131ndan kontrol edilir. Eritme motoru hidrolik olarak veya servo motorla kontrol edilebilir.<\/td>\n<\/tr>\n
Makinenin Toplam G\u00fcc\u00fc:<\/strong><\/td>\nMakinenin toplam g\u00fcc\u00fc: 64,2 kW.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Y200-V3 ISBM Makinesinin \u00d6zellikleri<\/h2>\n

1. Improve Production Efficiency
\nBu tek a\u015famal\u0131 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi, daha b\u00fcy\u00fck vida \u00e7\u00f6zeltisi hacmi ve daha y\u00fcksek d\u00f6n\u00fc\u015f h\u0131z\u0131 aral\u0131\u011f\u0131 sayesinde, benzer Japon ekipmanlar\u0131na k\u0131yasla d\u00f6ng\u00fc ba\u015f\u0131na 4 \u015fi\u015feye kadar \u00fcretim yapabilmektedir. Tam s\u00fcre\u00e7 otomasyonu, manuel m\u00fcdahale olmadan her a\u015famay\u0131 y\u00f6neterek, k\u00fc\u00e7\u00fck bir ekibin y\u00fcksek hacimli \u00fcretim hatlar\u0131n\u0131 y\u00f6netmesine olanak tan\u0131r. \u00dcretim verimlili\u011fi, geleneksel iki a\u015famal\u0131 kal\u0131plama sistemlerine ve manuel s\u00fcre\u00e7lere g\u00f6re s\u00fcrekli olarak daha y\u00fcksektir; bu da onu b\u00fcy\u00fck parti sipari\u015fleri ve zamana duyarl\u0131 s\u00f6zle\u015fmeler i\u00e7in uygun hale getirir.<\/p>\n

2. \u00dcretim D\u00f6ng\u00fcs\u00fcn\u00fc K\u0131saltmak
\nY200-V3, enjeksiyondan nihai \u015fi\u015feye kadar t\u00fcm \u00fcretim s\u00fcrecini tek bir makine i\u00e7inde tamamlar. Enjeksiyon, s\u0131cakl\u0131k ko\u015fulland\u0131rma, stre\u00e7 \u015fi\u015firme kal\u0131plama ve f\u0131rlatma i\u015flemlerini s\u00fcrekli 4 istasyonlu d\u00f6ner bir d\u00f6ng\u00fc olarak \u00e7al\u0131\u015ft\u0131rarak, makine 2 a\u015famal\u0131 ISBM s\u00fcre\u00e7lerini yava\u015flatan transfer ve yeniden \u0131s\u0131tma ad\u0131mlar\u0131n\u0131 ortadan kald\u0131r\u0131r. Bu entegre yakla\u015f\u0131m, birim ba\u015f\u0131na \u00e7evrim s\u00fcresini \u00f6nemli \u00f6l\u00e7\u00fcde azalt\u0131r ve ek alan veya i\u015f g\u00fcc\u00fc gerektirmeden daha y\u00fcksek \u00fcretim oranlar\u0131n\u0131 destekler.<\/p>\n

3. Kal\u0131plama Hassasiyetini Art\u0131rma
\nBu makine, Inovance veya MiRLE PLC kontrol sistemi ve servo pompa teknolojisi kullanarak kal\u0131plama d\u00f6ng\u00fcs\u00fc boyunca s\u0131cakl\u0131k, bas\u0131n\u00e7 ve h\u0131z\u0131 hassas bir \u015fekilde y\u00f6netir. Bu s\u0131k\u0131 kontrol, t\u00fcm bo\u015fluklarda son derece tutarl\u0131 \u00fcr\u00fcn boyutlar\u0131, d\u00fczg\u00fcn duvar kal\u0131nl\u0131\u011f\u0131 ve kararl\u0131 yo\u011funluk sa\u011flar. Ever-Power taraf\u0131ndan kullan\u0131lan y\u00fcksek hassasiyetli kal\u0131p tak\u0131mlar\u0131, g\u00f6r\u00fcn\u00fcr ay\u0131rma \u00e7izgisi izlerini neredeyse tamamen ortadan kald\u0131r\u0131r; bu da standart Japon AOKI SBIII-250LL-50S \u00e7\u0131kt\u0131s\u0131na g\u00f6re g\u00f6zle g\u00f6r\u00fcl\u00fcr bir avantajd\u0131r ve y\u00fczey kalitesinin marka alg\u0131s\u0131n\u0131 do\u011frudan etkiledi\u011fi kozmetik ambalajlar ve ila\u00e7 kaplar\u0131 i\u00e7in uygun hale getirir.<\/p>\n

4. \u0130\u015f\u00e7ilik Maliyetini Azalt\u0131n
\nD\u00f6rt \u00fcretim istasyonunun tamam\u0131nda tam otomasyon, manuel elle\u00e7lemeyle ili\u015fkili de\u011fi\u015fkenli\u011fi ortadan kald\u0131r\u0131r ve rutin \u00fcretim g\u00f6revleri i\u00e7in yetenekli operat\u00f6rlere olan ba\u011f\u0131ml\u0131l\u0131\u011f\u0131 azalt\u0131r. Alt kesme mekanizmas\u0131, AOKI referans modelinde bulunan pn\u00f6matik bile\u015fenler yerine servo motor kullan\u0131r, hareket h\u0131z\u0131n\u0131 iki kat\u0131na \u00e7\u0131kar\u0131r ve d\u00f6ng\u00fc s\u00fcresinin operat\u00f6r zamanlamas\u0131na olan ba\u011f\u0131ml\u0131l\u0131\u011f\u0131n\u0131 daha da azalt\u0131r. \u0130la\u00e7 uygulamalar\u0131 i\u00e7in, tamamen servo tahrikli bir konfig\u00fcrasyon, t\u00fcm hidrolik sistemleri ortadan kald\u0131rarak, kontaminasyon kontrol\u00fc i\u00e7in ek personele ihtiya\u00e7 duymadan kat\u0131 GMP gereksinimlerini kar\u015f\u0131layan ya\u011fs\u0131z bir \u00fcretim ortam\u0131 sa\u011flar.<\/p>\n

5. Enerji Tasarrufunu Sa\u011flay\u0131n
\nY200-V3 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi, e\u015fde\u011fer Japon, Avrupa ve Amerikan makinelerine g\u00f6re ila daha az enerji t\u00fcketir. 3 kademeli servo pompa sistemi, her a\u015famada yaln\u0131zca ger\u00e7ek y\u00fcke orant\u0131l\u0131 g\u00fc\u00e7 \u00e7eker ve eski hidrolik sistemlerin s\u00fcrekli tam g\u00fc\u00e7 t\u00fcketimini \u00f6nler. Vida ve malzeme borular\u0131ndaki nano uzak k\u0131z\u0131l\u00f6tesi enerji tasarruflu \u0131s\u0131tma halkalar\u0131, hedeflenen ve verimli termal girdi sa\u011flar. Bu tek kademeli bir PET enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinesi oldu\u011fundan, iki kademeli ISBM i\u015flemlerinin gerektirdi\u011fi enerji yo\u011fun yeniden \u0131s\u0131tma ad\u0131m\u0131na ihtiya\u00e7 duymaz.<\/p>\n

6. Japon AOKI SBIII-250LL-50S ile uyumludur.
\nY200-V3, \u00f6zellikle SBIII-250LL-50S modeli olmak \u00fczere, AOKI enjeksiyonlu germe \u015fi\u015firme kal\u0131plama makinelerinin onayl\u0131 bir alternatifi olarak tasarlanm\u0131\u015ft\u0131r. AOKI referans modeli i\u00e7in tasarlanm\u0131\u015f mevcut kal\u0131p tak\u0131mlar\u0131, Y200-V3 ile do\u011frudan uyumludur; bu da mevcut tak\u0131m yat\u0131r\u0131m\u0131n\u0131z\u0131 korur ve ge\u00e7i\u015f maliyetini d\u00fc\u015f\u00fcr\u00fcr. Makinenin kaplad\u0131\u011f\u0131 alan (4800 x 2000 x 3800 mm), orijinal ekipman\u0131n kaplad\u0131\u011f\u0131 alana s\u0131\u011facak \u015fekilde tasarlanm\u0131\u015ft\u0131r, bu da tesis tadilatlar\u0131n\u0131 kolayla\u015ft\u0131r\u0131r. Bu durum, Y200-V3'\u00fc, daha iyi enerji verimlili\u011fine ve daha d\u00fc\u015f\u00fck ay\u0131rma hatt\u0131 g\u00f6r\u00fcn\u00fcrl\u00fc\u011f\u00fcne ihtiya\u00e7 duyan, halihaz\u0131rda AOKI ekipman\u0131 kullanan \u00fcreticiler i\u00e7in pratik bir y\u00fckseltme yolu haline getirir.<\/p>\n

\"Y200-V3<\/p>\n

Enjeksiyonlu Gerdirme \u015ei\u015firme Kal\u0131plama \u0130\u015flem Ad\u0131mlar\u0131<\/h2>\n

1. Enjeksiyon Kal\u0131plama<\/strong>
\n\u0130\u015flem, 15 KW g\u00fcc\u00fcnde nano uzak k\u0131z\u0131l\u00f6tesi enerji tasarruflu \u0131s\u0131tma halkalar\u0131na sahip vida ve namlu d\u00fczene\u011fi kullan\u0131larak PET veya PETG re\u00e7inesinin eritilmi\u015f hale getirilmesiyle ba\u015flar. Erimi\u015f re\u00e7ine, 300 KN'lik bir s\u0131k\u0131\u015ft\u0131rma kuvveti alt\u0131nda enjeksiyon kal\u0131b\u0131 bo\u015flu\u011funa enjekte edilerek hassas bir \u015fekilde \u015fekillendirilmi\u015f bir \u00f6n kal\u0131p olu\u015fturulur. \u00d6n kal\u0131p, geometrisini stabilize etmek ve sonraki germe a\u015famas\u0131 i\u00e7in esnek kalacak kadar termal enerjiyi korumak amac\u0131yla k\u0131smen so\u011futulur. Enjeksiyon s\u0131ras\u0131nda, \u015fi\u015fe boynunun son, kal\u0131c\u0131 boyutlar\u0131 olu\u015fturulur. Bu tasar\u0131m, \u00f6zellikle boyun tolerans\u0131n\u0131n do\u011frudan kapak b\u00fct\u00fcnl\u00fc\u011f\u00fcn\u00fc etkiledi\u011fi ila\u00e7 ve kozmetik dolum hatlar\u0131nda kritik \u00f6neme sahip olan boyun b\u00f6lgesinde s\u0131zd\u0131rmazl\u0131k g\u00fcvenilirli\u011fini ve boyutsal do\u011frulu\u011fu garanti eder.<\/p>\n

2. \u00d6n \u015eekillendirme ve Transfer<\/strong>
\nYaskawa veya WEICHI servo tahrikli d\u00f6ner tabla, yeni kal\u0131planm\u0131\u015f \u00f6n \u015fekli enjeksiyon istasyonundan s\u0131cakl\u0131k \u015fartland\u0131rma b\u00f6lgesine sorunsuz bir \u015fekilde aktar\u0131r. D\u00f6ner tabla tahriki, hassas a\u00e7\u0131sal indeksleme i\u00e7in Tayvan TSUNTIEN red\u00fckt\u00f6r\u00fcn\u00fc kullan\u0131r. \u00d6n \u015fekil \u015fartland\u0131rma b\u00f6lgesinden ge\u00e7erken, s\u0131cakl\u0131k d\u00fczenleyici \u00e7ekirdekler ve silindirler (s\u0131ras\u0131yla 300 mm ve 350 mm strok) i\u00e7 ve d\u0131\u015f s\u0131cakl\u0131k profilini stabilize eder. Bu kontroll\u00fc termal \u015fartland\u0131rma ad\u0131m\u0131, tek a\u015famal\u0131 enjeksiyonlu germe \u015fi\u015firme kal\u0131plama i\u015fleminin belirleyici bir \u00f6zelli\u011fidir: \u00f6n \u015fekil hi\u00e7bir zaman tamamen so\u011fumad\u0131\u011f\u0131 i\u00e7in, \u015fartland\u0131rma tam yeniden \u0131s\u0131tma yerine yaln\u0131zca ince ayarlamalar gerektirir; bu da iki a\u015famal\u0131 ISBM veya yeniden \u0131s\u0131tma-\u015fi\u015firme i\u015flemlerine k\u0131yasla \u00f6nemli \u00f6l\u00e7\u00fcde enerji tasarrufu sa\u011flar ve \u00e7evrim s\u00fcresini k\u0131salt\u0131r.<\/p>\n

3. Gerdirme \u015ei\u015firme Kal\u0131plama<\/strong>
\nBu, enjeksiyon germe \u015fi\u015firme kal\u0131plama i\u015fleminin belirleyici a\u015famas\u0131d\u0131r. Bir germe \u00e7ubu\u011fu, \u00f6n kal\u0131b\u0131 eksenel olarak uzat\u0131rken, ayn\u0131 anda 2,0 ila 3,5 MPa'l\u0131k bas\u0131n\u00e7l\u0131 hava, onu \u015fi\u015firme kal\u0131b\u0131 bo\u015flu\u011funun duvarlar\u0131na kar\u015f\u0131 radyal olarak \u015fi\u015firir. \u015ei\u015firme kal\u0131b\u0131, 250 KN'lik tek tarafl\u0131 bir s\u0131k\u0131\u015ft\u0131rma kuvvetiyle kapal\u0131 tutulur; \u015fi\u015firme \u00e7ekirde\u011fi stroku 300 mm ve \u015fi\u015firme kal\u0131b\u0131 stroku 75 + 75 mm'dir. Bu \u00e7ift eksenli y\u00f6nlendirme, PET polimer zincirlerini iki dik y\u00f6nde hizalayarak, kab\u0131n duvar\u0131n\u0131n gaz ge\u00e7irgenli\u011fine, darbeye ve bas\u0131nca kar\u015f\u0131 direncini \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131r\u0131r. Sonu\u00e7 olarak, i\u00e7ecek, ila\u00e7 ve premium kozmetik ambalaj pazarlar\u0131n\u0131n talep etti\u011fi \u00fcst\u00fcn bariyer \u00f6zelliklerine sahip, tutarl\u0131 duvar kal\u0131nl\u0131\u011f\u0131na, do\u011fru hacim geometrisine sahip, hafif, optik olarak \u015feffaf, yap\u0131sal olarak sa\u011flam bir \u015fi\u015fe elde edilir.<\/p>\n

4. So\u011futma ve \u00c7\u0131karma<\/strong>
\n\u015ei\u015fe, \u015fi\u015firme kal\u0131b\u0131 i\u00e7inde son \u015feklini ald\u0131ktan sonra, kal\u0131ptan 0,4 ila 0,6 MPa bas\u0131n\u00e7la dola\u015ft\u0131r\u0131lan so\u011futma suyu, \u0131s\u0131y\u0131 h\u0131zla uzakla\u015ft\u0131r\u0131r ve kab\u0131 kat\u0131la\u015ft\u0131r\u0131r. So\u011futma bekleme s\u00fcresi tamamland\u0131ktan sonra, \u015fi\u015firme kal\u0131b\u0131 a\u00e7\u0131l\u0131r ve \u00e7\u0131karma mekanizmas\u0131 (hareket mesafesi: 175 mm) bitmi\u015f \u015fi\u015feyi otomatik olarak \u00e7\u0131k\u0131\u015f konvey\u00f6r\u00fcne f\u0131rlat\u0131r. Bu a\u015famada hi\u00e7bir noktada manuel m\u00fcdahale gerekmez. So\u011futulmu\u015f \u015fi\u015feler, sonraki a\u015famalarda muayene, etiketleme veya dolum i\u015flemleri i\u00e7in hemen haz\u0131rd\u0131r. Bu tamamen otomatik \u00e7\u0131karma ad\u0131m\u0131, \u00f6zellikle \u00fcretim s\u0131ras\u0131nda s\u0131f\u0131r insan temas\u0131n\u0131n hem yasal bir gereklilik hem de kalite g\u00fcvencesinin temel bir unsuru oldu\u011fu GMP onayl\u0131 ila\u00e7 ambalajlama hatlar\u0131 i\u00e7in \u00f6nemlidir.<\/p>\n