ZQ110射出ブロー成形機（Uniloy UIB150モデル用交換部品）
Uniloy UIB150モデルの後継機であるZQ110射出ブロー成形機は、完全サーボ駆動、油圧オイルフリーのIBM製機械で、110トン型締め力クラスにおいてUniloy UIB150の性能に匹敵、あるいはそれを上回るように設計されています。射出、型締め、テーブル回転、ストリッピングなど、機械のすべての動作に完全サーボモーター駆動システムを採用したこのプラスチック射出ブロー成形機は、機械全体の構造から油圧オイルを排除しています。その結果、医薬品バイアルメーカー、化粧品包装メーカー、食品容器メーカーなど、世界中の厳しい衛生要件を満たす、劇的にクリーンな生産環境を実現します。
The ZQ110 Injection Blow Molding Machine Replacement for Uniloy UIB150 Model is a fully servo-driven, hydraulic-oil-free IBM machine engineered to match and exceed the performance of the Uniloy UIB150 in the 110-ton clamping force class. Featuring a full servo motor drive system for all machine movements including injection, clamping, table rotation, and stripping, this plastic injection blow molding machine eliminates hydraulic oil from the entire machine architecture. The result is a dramatically cleaner production environment meeting the strict hygiene requirements of pharmaceutical vial manufacturers, cosmetic packaging producers, and food-grade container lines worldwide. Operating at 8.2 seconds per cycle for 30ml bottles, the ZQ110 delivers a standard daily output of 105,000 bottles and a maximum of 115,000 bottles per day, representing a 20% cycle time improvement over comparable hydraulic IBM injection blow molding machines. Energy consumption for 30ml bottle production is reduced by approximately 30%, at around 12 kWh per hour, providing measurable operating cost savings across every production shift.
The ZQ110 incorporates a purpose-engineered special clamping structure with 40 to 80 tons of adjustable clamping force, enabling the machine to handle the full product range from 10ml pharmaceutical vials to 1000ml food and chemical containers without machine changeover. A bottom-up design principle ensures the mold area remains entirely free of lubricating oil contamination, a feature directly valued by pharmaceutical packaging customers producing bottles for GMP-compliant drug packaging lines. The electric cylinder injection unit delivers superior injection stability and repeatability cycle after cycle, underpinned by a servo system equipped with absolute encoders for high positional accuracy and low-noise operation. The rear conveyor is designed for integration with visual inspection cameras, side-leak testers, labeling machines, and automatic packaging equipment, enabling fully unattended production with automated detection of foreign particle contamination, insufficient neck material, and uneven bottle bases. This one step injection blow molding machine is an ideal replacement for aging Uniloy UIB150 units in chemical bottle manufacturing, eyedropper production, baby feeding bottle lines, and personal care packaging plants across global markets.
金型キャビテーション（参考資料）
| ApproxVolume | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
| 最大キャビテーション | 20 | 18 | 14 | 12 | 8 | 5-6 | 3-4 |
技術仕様
| アイテム | ユニット | ZQ110 |
| Injection System | ||
| ネジ径 | mm | 65 |
| ネジL/D | % | 22:1 |
| 注射重量 | g | 540 |
| 火力 | クォリティ | 20 |
| バレルゾーンの数 | 5+N | |
| 注射ストローク | mm | 200 |
| クランプシステム | ||
| 射出成形時の締め付け力 | ケン | 1100 |
| 注射のための開始ストローク | mm | 140 |
| 吹く力の締め付け | ケン | 150 |
| 吹き込みのための最初のストローク | mm | 140 |
| 回転テーブルの揚程 | mm | 70 |
| 型 | ||
| 最大プラテンサイズ（長さ×幅） | mm | 1100x460 |
| 金型の厚さ | mm | 280 |
| ボトルの直径 | mm | 120 |
| Bottle height | mm | 220 |
| 適切なボトル高さ | mm | 1-2000 |
| ストリッピングストローク | mm | 260 |
| 油圧システム | ||
| 油圧 | 地図 | 14 |
| モーター出力 | クォリティ | 22+22 |
| 乾燥サイクル | S | 4 |
| 総出力 | クォリティ | 80 |
| 動作電力 | % | 52-70 |
| その他 | ||
| 圧縮空気の最小空気圧 | MPa | 0.7-1.2 |
| 圧縮空気容量 | M³/分 | 0.7 |
| 水の流れ | メートル/時 | 4 |
| 冷却水圧 | MPa | 0.3-0.4 |
| 寸法（長さ×幅×高さ） | M | 5x1.8x2.2 |
| 正味重量 | トン | 15 |
交換可能なブランドとモデル
| エバーパワー | 締め付け力 | ジョマール | スマ | ユニロイ | ブロマ |
| ZQ40 | 40トン | IBM40 | 40iB | UIB70 | IBM45 |
| ZQ60 | 60T | IBM65 | 65iB | UIB90 | IBM50 |
| ZQ80 | 80トン | IBM85S | 85iB | UIB120 | IBM85 |
| ZQ110 | 110トン | IBM135 | 135iB | UIB150 | IBM135 |
| ZQ135 | 135T | IBM175 | 175iB | UIB180 |
IBMマシンのねじ径
| エバーパワー | ネジ径 | ジョマール | スマ | ブロマ |
| ZQ40 | 40/45 | 35/40 | 40 | 45 |
| ZQ60 | 45/50 | 45 | 40/50 | 50 |
| ZQ80 | 55 | 55 | 50/60 | 50 |
| ZQ110 | 65 | 65 | 65/76 | 70 |
| ZQ135 | 70 | 70 | 65/76 |
IBM射出成形機の重量
| エバーパワー | 注射重量 | ジョマール | スマ | ブロマ |
| ZQ40 | 190/260 | 180 | 169 | 180 |
| ZQ60 | 260/383 | 205 | 169/264 | 240 |
| ZQ80 | 466 | 300 | 333/480 | 310/280 |
| ZQ110 | 540 | 450/550 | 580/770 | 560 |
| ZQ135 | 650 | 450/550 | 580/770 |
IBM製射出成形機の型締め力
| エバーパワー | 射出成形機の型締力 | ジョマール | スマ | ブロマ |
| ZQ40 | 400KN | 340kN | 386KN | 350kN |
| ZQ60 | 600KN | 460kN | 580kN | 500KN |
| ZQ80 | 800KN | 680kN | 720KN | 700KN |
| ZQ110 | 1100KN | 1210KN | 1200KN | 1250kN |
| ZQ135 | 1350kN | 1560kN | 1600KN |
IBMマシンの金型サイズ
| エバーパワー | 金型サイズ | ジョマール | スマ | ブロマ |
| ZQ40 | 480 × 340 | 394 × 508 | 470 × 350 | 450 × 390 |
| ZQ60 | 600 × 390 | 432 × 660 | 620 × 400 | 620 × 430 |
| ZQ80 | 800 × 400 | 464 × 749 | 700 × 400 | 620 × 430 |
| ZQ110 | 1100 × 460 | 559 × 1118 | 1000 × 500 | 900 × 480 |
| ZQ135 | 1300 × 500 | 635 × 1372 | 1200 × 600 |
IBMマシンサイズ
| エバーパワー | 金型サイズ（M） | ジョマール | スマ | ブロマ |
| ZQ40 | 3.8 × 1.3 × 1.7 | 2.72 × 1.9 × 2.75 | 3.8 × 1.5 × 2.3 | 4.05 × 1.52 × 2.55 |
| ZQ60 | 3.8 × 1.4 × 1.8 | 2.92 × 1.98 × 3.41 | 4 × 1.7 × 2.3 | 620 × 430 × 2.55 |
| ZQ80 | 4.5 × 1.6 × 2 | 3.33 × 1.94 × 3.41 | 4.5 × 2 × 2.6 | 620 × 430 × 2.55 |
| ZQ110 | 5 × 1.8 × 2.2 | 3.79 × 2.4 × 3.41 | 5 × 2.4 × 2.7 | 900 × 480 × 2.55 |
| ZQ135 | 5.5 × 2 × 2.4 | 4.22 × 2.67 × 3.58 | 6 × 2.6 × 2.7 |
注：ブランド名は、お客様が商品を選ぶ際の参考として記載しているものであり、当該ブランドの商品を販売する意図はありません。
ZQ110 Injection Blow Molding Machine: Key Features
1. 高い生産能力
The ZQ110 delivers an industry-leading output of up to 115,000 bottles per day at 8.2-second cycles for 30ml containers. The machine runs continuously across three shifts with minimal operator intervention, using a fully servo-driven system that eliminates the pressure fluctuations and standby losses of hydraulic IBM machines. For pharmaceutical packaging and chemical bottle producers with large order commitments, this injection blow molding machine provides the throughput density needed to meet demand without adding equipment footprint.
2. カスタマイズ可能な成形オプション
Fully customizable to suit different customers' specific needs, the ZQ110 supports mold cavities from 3 to 20 depending on bottle size (10ml to 1000ml), with a maximum platen of 1100 x 460mm and bottle diameter up to 120mm. The adjustable 40 to 80-ton clamping force range allows the same machine to handle lightweight pharmaceutical vials and heavier chemical containers. Custom injection blow molding machines for sale from Ever-Power are configured per customer bottle drawing, resin type, cavity count, and downstream integration requirements.
3. エネルギー効率
The full electric injection blow molding machine design of the ZQ110 reduces energy consumption by approximately 30% compared to hydraulic IBM machines, consuming roughly 12 kWh per hour for 30ml bottle production. Servo motors operate on demand with no standby oil pump losses. The unique pressurized clamping structure with booster cylinder non-participation in opening and closing cycles further reduces energy consumption, making the ZQ110 one of the most cost-efficient injection blow molding machine configurations in the 110-ton class for multi-shift operations.
4. 操作とメンテナンスが容易
The ZQ110 features an intuitive HMI control interface that allows production operators to set up and adjust parameters quickly, including injection speed, temperature zones, blow timing, and clamping force. The electric cylinder injection unit eliminates hydraulic seals, proportional valves, and oil filters from the maintenance schedule, significantly reducing the time and cost of routine servicing. With zero hydraulic oil in the system, consumable maintenance intervals are longer and downtime for component replacement is minimized compared to traditional Uniloy UIB150 hydraulic IBM machine configurations.
5. 品質管理と一貫性
The servo system of this best injection blow molding machine is equipped with absolute encoders that guarantee shot-to-shot repeatability across all cavities. Precise temperature zone control across 5+N barrel zones stabilizes melt homogeneity for consistent preform wall distribution. The rear conveyor is compatible with visual inspection systems and side-leak testers, enabling 100% automated quality detection of foreign particle contamination, insufficient mouth material, and uneven bottle bottoms, meeting the quality assurance requirements of pharmaceutical, food, and cosmetic packaging production.
6. Compatible with Uniloy UIB150 IBM Machine
The ZQ110 is engineered as a precision functional replacement for the Uniloy UIB150 in the 110-ton clamping force class. The ZQ110 mold platen dimensions (1100 x 460mm), 65mm screw diameter, and 540g injection weight are compatible with the UIB150 size class. Many Uniloy UIB150 molds can be evaluated for direct transfer to the ZQ110 without new tooling, protecting existing mold investment while delivering the full performance and efficiency benefits of the modern all electric injection blow molding machine platform.
射出ブロー成形プロセス
ステップ1：注入処理を実行する
At the injection station, molten plastic is injected through the hot runner system around the precision-machined core rod and into the injection mold cavity, forming the preform with the bottle neck completely and accurately molded to the thread specification. The ZQ110 injection system delivers 540g maximum injection weight at 1100 kN clamping force, ensuring complete cavity fill and consistent neck geometry across all cavities simultaneously. After a precisely timed cooling period, the injection mold opens and the mandrel assembly carrying each preform rotates 120 degrees to the blow station for the next process step. The servo injection cylinder provides consistent injection velocity profile, eliminating the pressure variation that causes weight scatter and neck dimension variation in hydraulic IBM injection blow molding machines running comparable Uniloy UIB150 class tooling.
ステップ2：ブロー成形
At the blow station, the transferred preform is enclosed within the blow mold, which closes under 150 kN clamping force. Compressed air delivered through the core mandrel at 0.7 to 1.2 MPa inflates the warm preform outward against the blow mold interior surface, forming the final bottle body, shoulder, and base geometry. The blow mold's integrated cooling channels rapidly solidify the container, maintaining dimensional accuracy and surface quality. The number of blow mold cavities matches the injection mold cavity count, ensuring simultaneous production across all positions. Blow timing, air pressure, and mold temperature are all independently adjustable through the HMI, allowing this injection blow molding machine to be optimized for different resins including PP, HDPE, PET, and LDPE bottle requirements. After blowing and cooling are complete, the mold opens and the mandrel assembly rotates to the stripping station.
Step 3: Stripping
At the stripping station, the finished bottles are automatically ejected from the cooled core rods using a 260mm stripping stroke, releasing onto the output conveyor for downstream inspection and packaging. Because the IBM process does not create a pinch point parison, there is absolutely zero flash on the bottle mouth or base, requiring no trimming, no deflashing station, and no secondary material handling before filling. The three stations operate simultaneously within every machine cycle, meaning injection, blowing, and stripping all occur at the same time, delivering the maximum rated throughput of 105,000 to 115,000 bottles per day from a single injection blow molding machine. This simultaneous three-station operation is the fundamental advantage of the IBM process and is what gives the ZQ110 its combination of high output, zero waste, and production-ready bottle quality without secondary operations.
応用分野
1. Chemical Bottles
The ZQ110 plastic injection blow molding machine produces HDPE and PP chemical bottles in capacities from 250ml to 1000ml, widely used for agricultural pesticides, industrial cleaning compounds, automotive fluids, and laboratory reagents. The bottom-up oil-free design prevents mold area contamination, and the zero-flash IBM process produces bottles with fully formed neck threads ready for chemical-resistant closures without secondary trimming operations.
2. 医薬品ボトル
Pharmaceutical vials, pill bottles, and medicine syrup containers in HDPE and PP from 10ml to 250ml are among the highest-value applications for this IBM injection blow molding machine. The precision injection-formed neck ensures 100% closure compatibility with child-resistant, tamper-evident, and dropper cap closures. The oil-free mold area and cleanroom-compatible bottom-up design meet GMP hygiene requirements for regulated pharmaceutical packaging environments.
3. 化粧品ボトル
High-gloss PP and PET cosmetic bottles for serums, lotions, toners, and facial mists are produced on this injection blow molding machine with consistent surface finish quality suitable for premium brand cosmetic packaging. The IBM process delivers uniform wall thickness and exact bottle geometry that supports clean shrink-sleeve labeling, hot stamping, and pump or spray closure fitment for the cosmetic and personal care packaging market.
4. スポイトボトル
LDPE eyedropper bottles, nasal spray containers, and ophthalmic solution packaging represent precision-critical applications for this IBM machine. The ZQ110 produces squeezable LDPE bottles with accurate orifice geometry and consistent wall thickness that controls drop size and dispensing rate. Pharmaceutical-grade neck accuracy ensures secure fitment of dropper tips and dispensing caps required by ophthalmology, otology, and sterile nasal spray packaging specifications.
5. 哺乳瓶
Baby feeding bottles in PP and food-safe HDPE require the highest hygiene and dimensional precision available from a plastic injection blow molding machine. The ZQ110's oil-free production environment, zero-flash IBM process, and precise neck formation ensure that feeding bottles meet food contact and infant product safety standards, with accurate thread geometry for nipple teat and ring closure compatibility, and consistent volume capacity for parent-facing measurement accuracy.
6. Body Wash Bottles
PP and HDPE body wash, shower gel, and liquid soap bottles in the 250ml to 500ml range are high-volume personal care packaging applications for this injection blowing molding machine. The consistent shoulder geometry and pump-thread neck accuracy produced by the ZQ110 IBM process ensure reliable pump fitment and leak-free closure across millions of units produced for retail personal care brands and private label bath product manufacturers worldwide.
7. Dish Soap Bottles
Dish soap and dishwashing liquid bottles in HDPE and LDPE are among the most price-competitive container categories in household products packaging, where injection blow molding machine output volume directly drives profitability. The ZQ110's capacity of up to 115,000 bottles per day and zero-flash production process provide the throughput efficiency and low waste required for high-volume dishwashing liquid packaging lines supplying supermarket retail and food service channels.
8. 食品ボトル
PP and food-contact HDPE food bottles for sauces, condiments, syrups, honey, and nutritional supplements are produced on the ZQ110 with the hygiene and dimensional consistency required for food packaging certification. The IBM process's oil-free production area and zero-flash output eliminate contamination risks that complicate food-grade compliance in extrusion blow molded alternatives, making this injection blow molding machine preferred for food-grade container production requiring clean-room compatible manufacturing conditions.
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ZQ110 vs. Uniloy UIB150: Our Advanatges
- European-Style Clamping Force Advantage
The ZQ110 adopts a full European-style machine structure where the clamping force is 20 to 30% larger than comparable machines in the same IBM machine category. The unique pressurized clamping structure ensures the booster cylinder does not participate in opening and closing mode action, reducing energy consumption while maintaining superior clamping rigidity across the 110-ton class. This structural advantage directly translates to more stable mold closing force distribution, better neck precision, and longer mold service life compared to the Uniloy UIB150 design architecture. - All Electric, Zero Hydraulic Contamination
Unlike the hydraulically actuated Uniloy UIB150, the ZQ110 all electric 射出ブロー成形機 eliminates hydraulic oil from all machine movements, including injection, clamping, table rotation, and stripping. This removes the primary contamination risk in the mold area for pharmaceutical, food-grade, and cosmetic packaging production. Zero hydraulic oil also means fewer consumable components, reduced fire risk in enclosed production facilities, and significantly simplified maintenance scheduling compared to the Uniloy UIB150 platform. - 20 to 30% Lower Energy Consumption
The ZQ110 injection blow molding machine reduces energy consumption by 20 to 30% versus hydraulic IBM machines in the same production class. The servo drive system operates on demand, consuming power only during active machine movements with no standby oil pump losses. The hydraulic dual system standard configuration further optimizes energy use, and actual operational power at 52 to 70% of total rated capacity confirms the significant efficiency gains versus the always-on hydraulic pump systems of the Uniloy UIB150 across full three-shift production schedules. - High-Precision Angle Divider Synchronization
The ZQ110 uses a standard high-precision angle divider that synchronizes the opening and closing mode with turret lifting, providing more consistent and repeatable station transfer than the Uniloy UIB150 mechanism. This precision synchronization ensures the mandrel assembly transfers preforms and bottles to each station with exact positional repeatability, reducing the risk of neck misalignment, blow mold misregistration, and stripping force variation that can cause bottle defects during high-speed production cycles on this injection blow molding machine. - Bottom-Up Oil-Free Mold Area Design
The bottom-up design architecture of the ZQ110 keeps all lubrication points and drive systems below and separated from the mold area, ensuring zero lubricant contamination of the mold surface, preform, or finished bottle. This design is specifically engineered to meet the strict hygiene requirements of pharmaceutical packaging production under GMP conditions and food contact packaging regulations, a critical compliance advantage over legacy hydraulic IBM machines like the Uniloy UIB150 where oil contamination of the mold area requires regular cleaning and monitoring. - Full Downstream Automation Compatibility
The ZQ110 rear conveyor is engineered for direct integration with visual inspection cameras, side-leak testers, labeling machines, and automatic packaging equipment, enabling fully unattended 24-hour production with 100% automated quality detection. This complete automation architecture is not available as a standard feature on the Uniloy UIB150 platform. For injection blow molding machine manufacturers and contract packaging companies producing for pharmaceutical and food-grade customers, the ZQ110's integrated automation compatibility represents a significant operational advantage in meeting modern unattended production line requirements.
ZQシリーズ自動金型の特性
1. Interchangeable Cavity and Neck Design
The injection mold uses an activity-designed cavity and neck insert system with purpose-engineered independent temperature channels ensuring stable, uniform mold conditions across the production run. Both the cavity section and neck insert can be individually exchanged without replacing the entire mold base, reducing changeover costs and enabling this injection blow molding machine to switch between product SKUs with minimal tooling investment when production demand requires new bottle specifications.
2. Premium Steel Alloy Construction
Injection molds for the ZQ110 are manufactured from imported S136 stainless steel alloy or 4Cr13 high-strength stainless steel. Both materials provide exceptional corrosion resistance, superior surface hardness, and long-term polish retention critical for sustained mirror-finish bottle surface quality. High-strength alloy steel significantly extends mold service life compared to standard P20 tool steel, reducing the total cost of mold ownership over the machine's operational life.
3. Optimized Hot Runner and Mandrel System
The hot runner and bottle embryo system are co-optimized to minimize gram weight deviation and wall thickness variation across all cavity positions simultaneously. The special mandrel structure maintains fast molding cycles while providing superior core cooling effect, reducing cycle times without sacrificing preform temperature uniformity. This combined optimization reduces scrap rates and improves dimensional consistency in precision pharmaceutical and cosmetic injection blow molding machine production runs requiring tight specification compliance.
4. Accurate Neck and Thread with 100% Sealing
Bottle neck and thread dimensions in ZQ series molds are formed entirely by injection, achieving dimensional accuracy and 100% sealing reliability across all cavities from the first production shot. This neck precision is the defining functional advantage of the IBM process over extrusion blow molding, and is particularly valued for pharmaceutical drug packaging where cap torque specifications, child-resistant closure ratings, and dropper fitment all depend on consistently accurate neck geometry in every bottle produced.
5. Zero Flash at Bottle Mouth and Base
ZQ110 injection blow molding machine molds produce finished bottles with no flash or waste material at the bottle mouth or base, because the IBM process does not create a pinch point unlike extrusion blow molding. Finished bottles transfer directly from the stripping station to the conveyor inspection line without any deflashing, trimming, or secondary handling, eliminating the labor, equipment, and material waste associated with flash trimming in EBM alternatives. This directly improves line efficiency and reduces per-unit production cost.
6. Uniform Product Dimensions Across All Cavities
Every bottle produced on the ZQ110, regardless of cavity position or shift duration, maintains consistent dimensions, weight, mold parting line position, and wall thickness within the tight tolerances specified for the product. The balanced hot runner system, precision mandrel alignment, and uniform clamping force distribution across all cavities ensure that cavity-to-cavity variation remains within pharmaceutical batch record tolerances and retail packaging uniformity requirements across the entire production run of this injection blow molding machine.
適合する原材料
HDPE
High-density polyethylene is the most common resin processed on this injection blow molding machine for pharmaceutical pill bottles, chemical containers, cleaning product packaging, and food bottles. HDPE provides high chemical resistance, structural rigidity, and excellent compatibility with screw, snap, and tamper-evident closure systems required by regulated packaging markets globally.
LDPE
Low-density polyethylene is processed on the ZQ110 for squeezable eyedropper bottles, nasal spray containers, and flexible dispenser packaging requiring controlled sidewall compressibility. LDPE's low melt viscosity and excellent flexibility make it the standard resin for ophthalmic and ENT pharmaceutical dispensing packaging produced on IBM injection blow molding machines worldwide.
ポリプロピレン（PP）
Polypropylene is the preferred resin for autoclavable pharmaceutical bottles, food-contact packaging, and cosmetic containers requiring high clarity and heat resistance. PP's high melting point and compatibility with hot-fill applications make it widely used for yogurt, condiment, and healthcare product containers produced on this plastic injection blow molding machine serving global food and pharmaceutical markets.
体育
Polyethylene grades including MDPE are processed on the ZQ110 for agricultural chemical packaging, industrial containers, and household product bottles where intermediate flexibility and cost efficiency are equally prioritized. The ZQ110 handles the full range of PE grades across the viscosity spectrum appropriate for IBM injection blow molding machine bottle production from 30ml to 1000ml container volumes.
ペット
The ZQ110 PET injection blow molding machine processes PET and PETG for glass-clear pharmaceutical containers, cosmetic packaging, and food bottles requiring excellent transparency and barrier properties. The ZQ110's precise barrel temperature control prevents PET haze, crystallization, and acetaldehyde generation that degrade clarity and food-contact compliance when PET is processed outside its optimal temperature window.
PS（ポリスチレン）
High-transparency PS grades, including lactic acid bacteria packaging PS, are processed on the ZQ110 for dairy product containers, transparent cosmetic bottles, and food sample packaging where exceptional surface gloss and crystal clarity are the primary commercial requirements. PS injection blow molding machine applications benefit from the IBM process's uniform wall thickness that maximizes optical clarity and minimizes haze in finished containers.
ABS
Acrylonitrile butadiene styrene is processed on this injection blow molding machine for impact-resistant industrial containers, premium cosmetic packaging with a high-end tactile surface, and specialty medical device housings requiring dimensional rigidity and surface hardness. The ZQ110 precisely controls ABS processing temperatures through the 5+N zone barrel system to prevent thermal degradation and surface discoloration during extended production runs.
PVC
Polyvinyl chloride is processed on the ZQ110 for transparent pharmaceutical packaging, chemical-resistant bottles, and industrial containers where PVC provides superior barrier properties and glass-like optical clarity. The servo-driven barrel heating system of this injection blow moulding machine maintains precise PVC processing temperatures to prevent thermal degradation and ensure consistent bottle quality across extended production runs for PVC-sensitive pharmaceutical packaging applications.
ZQ110 IBM Machine: Common Fault Troubleshooting
Injection Pressure Abnormal
Pressure too high: Occurs when injection pressure exceeds the set parameter, risking mold or machine damage. Common causes include blockage in the injection path from debris or solidified plastic, incorrect resin temperature settings causing excessive melt viscosity, or a malfunctioning pressure sensor reporting false readings on this injection blow molding machine.
Resolution: Inspect the nozzle, barrel, hot runner, and mold inlet for blockage. Purge the barrel to clear degraded material. Verify barrel temperature settings match the resin specification and recalibrate or replace the pressure sensor if suspected faulty.
Pressure too low: Insufficient injection pressure causes short shots, incomplete preform filling, poor neck formation, and under-weight preforms that fail to blow out correctly to the target bottle volume.
Resolution: Increase injection speed and pressure parameters incrementally. Check servo motor and electric cylinder operation for signs of wear or connection issues. Inspect the barrel heating zones for under-temperature conditions that increase melt viscosity. Verify the resin drying conditions meet the manufacturer's specification, particularly for moisture-sensitive resins such as PET and ABS.
Bottle Wall Thickness Inconsistency
Uneven wall thickness across bottle cavities or between batches is typically caused by hot runner temperature imbalance between cavity drops, core rod cooling channel blockage or scale buildup reducing cooling efficiency, mandrel misalignment causing off-center preform wall distribution, or blow pressure variation across the cavity set during the blowing phase of this IBM machine.
Resolution: Check and balance hot runner zone temperatures across all drops. Inspect and clean core rod cooling channels for scale or blockage. Verify mandrel alignment concentricity using measurement tools during scheduled maintenance. Check blow pressure regulator and air supply stability. Measure actual cavity-to-cavity weight variation to identify which specific cavities are producing out-of-specification preforms.
For pharmaceutical vial production where wall thickness affects bottle strength, drug compatibility, and regulatory compliance, resolve wall thickness variation before resuming production batch records on this injection blow molding machine.
Bottle Ejection and Stripping Faults
Bottles sticking to the core rod at the stripping station, incomplete ejection, or damaged bottles during stripping are caused by insufficient cooling time leaving the bottle too warm and soft at stripping, worn or damaged stripping mechanism components, incorrect stripping stroke parameter settings, or mandrel surface wear that increases bottle-to-core adhesion on this injection blow molding machine.
Resolution: Increase cooling time or improve cooling water temperature and flow rate to the blow mold and core rods. Inspect stripping mechanism components for wear or damage and replace as required. Verify stripping stroke settings match the bottle geometry. Inspect core rod surface for scoring or wear that increases release resistance and polish or replace as needed.
Maintain the cooling water system at the specified 0.3 to 0.4 MPa pressure and 4 m3/h flow rate. Inadequate cooling water delivery is the most common single cause of stripping faults in high-output IBM injection blow molding machines running at maximum rated throughput.
適切な射出ブロー成形機の選び方
1. Bottle Volume and Drawing
The target bottle volume range and engineering drawing define clamping force class, platen size, core rod configuration, and cavity count. Submitting dimensioned bottle drawings to Ever-Power's engineering team enables accurate machine model recommendation and cavity count optimization before project commitment. The ZQ110 covers 10ml to 1000ml with maximum diameter 120mm and height 220mm, making it the correct injection blow molding machine for the mid-to-large pharmaceutical and personal care bottle range.
2. Resin Grade and Bottle Weight
The specific resin grade, MFI, and target bottle weight determine the barrel capacity, plasticizing zone configuration, and cycle time ceiling of the injection blow molding machine. PP, HDPE, LDPE, PET, and PVC each have distinct processing windows. Providing the exact resin specification allows the ZQ110 to be configured with the correct screw profile, temperature zone settings, and injection parameters for optimal processability and bottle quality from the first production trial.
3. Neck Finish and Closure Type
Thread standard, sealing surface geometry, and closure type, whether screw cap, dropper, pump, spray, or child-resistant closure, determine the mold neck insert design and precision tolerances. Pharmaceutical and food applications may require USP, DIN, or PCO thread standards. Providing cap specifications before mold tooling design avoids expensive insert revisions after initial production trials on this injection blow molding machine manufacturer's production line.
4. Required Output Volume
Daily production targets and annual volume forecasts connect to cavity count selection and machine size. The ZQ110 supports up to 20 cavities for 10ml bottles and 3 to 4 cavities for 1000ml containers. A correct cavity count match ensures the injection blow molding machine price per unit and overall project ROI align with your production economics. Ever-Power engineers model daily output requirements against ZQ110 cycle time data to recommend the optimal cavity configuration for each project.
IBM vs. EBM vs. ISBM
Three blow molding technologies dominate plastic bottle production globally: injection blow molding (IBM), extrusion blow molding (EBM), and injection stretch blow molding (ISBM). Each process starts from a different intermediate form and serves a different segment of the packaging market. Understanding the process differences is essential for selecting the right injection blow molding machine for your specific bottle design, production volume, and quality requirements before investing in equipment or tooling.
How the Three Processes Differ
In injection blow molding (IBM), molten plastic is injected around a core rod in an injection mold to create a precision preform with the bottle neck fully formed and dimensionally complete. The preform then transfers to the blow station where compressed air inflates it inside the blow mold, and the finished bottle is stripped with zero flash. The entire process happens in one machine over three simultaneous stations. The ZQ110 is an IBM injection blow molding machine operating in this single-stage, three-station format.
In extrusion blow molding (EBM), molten plastic is extruded as a hollow tube (parison) that hangs between an open mold. The mold closes and pinches the parison at top and bottom, air is blown inside, and the bottle is formed. Flash at the pinch points must be trimmed after molding, generating 20 to 40% material waste. EBM cannot form precise neck threads by injection, so closure fitment precision is lower than IBM. EBM excels at large, irregular, or multi-layer containers where the parison size flexibility is an advantage.
In injection stretch blow molding (ISBM), also called single stage injection stretch blow molding machine process, a preform is injection molded and then mechanically stretched by a stretch rod before and during the blow stage to achieve biaxial molecular orientation. ISBM is the dominant process for PET beverage bottles where biaxial orientation provides exceptional barrier properties, drop resistance, and clarity. A single stage injection stretch blow molding machine combines all ISBM stages in one platform. ISBM is preferred for PET bottle production; IBM is preferred for HDPE, PP, LDPE, and PVC container applications where neck precision and hygiene requirements dominate the selection criteria.
| 特徴 | IBM | EBM | ISBM |
|---|---|---|---|
| 開始フォーム | Injection preform | 押し出し成形パリソン | Injection preform |
| ネックプレシジョン | 素晴らしい | 適度 | 素晴らしい |
| スクラップ／フラッシュ | Zero | 20-40% | Zero |
| Best Resin | HDPE, PP, LDPE, PVC | HDPE, PP, large format | PET, PETG |
| 最適な容器サイズ | 1ml to 1000ml | 100ml to large drums | 100ml to 5L |
| 最適なアプリケーション | Pharma, cosmetics, food, chemical | Jerry cans, drums, industrial | PET beverages, water, CSD |
Scale and Production Economics
For small and medium-scale production operations, a semi-automatic moulding machine offers flexible production and the ability to switch between product types with minimal changeover cost. As production volume grows, a fully automatic injection blow molding machine delivers reduced labor costs, higher production efficiency, and consistent quality that justifies the higher initial investment. The ZQ110 is a fully automatic multi-cavity IBM machine suited to medium and large-scale pharmaceutical, food, cosmetic, and chemical packaging production requiring high throughput, precision neck quality, and full downstream automation capability.
For large-scale production operations targeting 8,000 or more bottles per hour, fully automatic multi-cavity injection blow molding machine systems running at maximum rated output are standard. Budget planning for large-scale IBM machine investment must account for part complexity, cavity count, mold material, bottle size, closure specification, and required automation integration. All of these factors influence the total injection blow molding machine price for a complete turnkey installation. Ever-Power's engineering team analyzes each factor during the quotation process to provide customers with accurate total project cost data before capital commitment.
A fully automatic bottle blow molding machine or ISBM machine suits businesses that need high-volume, custom bottle production with rapid cycles and consistent quality. IBM machines like the ZQ110, in particular, excel at producing precise pharmaceutical vials, cosmetic bottles, and food containers from HDPE and PP resins that require injection-formed neck accuracy, hygiene-compliant oil-free production, and zero-flash output, which align directly with the quality requirements of global B2B packaging customers in regulated and premium consumer markets.
Ever-Powerの射出ブロー成形機を選ぶ理由とは？
Mexico Ever-Power ISBM Machinery Co., Ltd. is a specialist developer, manufacturer, and global supplier of automatic one-step injection-blowing blow molding machines and precision injection-blowing molds. Our product range covers injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, and supporting auxiliary equipment across the complete spectrum of IBM machine technology. The company operates from an advantaged geographical location with strong logistics infrastructure, enabling efficient delivery to customers across six continents through our established agent network in Korea, India, Turkey, Russia, South Africa, Brazil, the United States, and Mexico.
Our research and development team brings together engineering specialists with extensive practical experience in injection-blowing machinery design, mold engineering, servo system integration, and production process optimization. This combined expertise enables Ever-Power to deliver comprehensive pre-sale consultation, technical specification support for complex bottle and closure requirements, custom machine engineering for unique application requirements, and rigorous post-commissioning support until each customer's production line reaches stable, certified output. We do not follow a one-size-fits-all approach: every ZQ110 delivered to customers is configured specifically for their bottle design, resin selection, cavity count, and downstream automation requirements before factory acceptance testing.
Ever-Power injection blow molding machines process HDPE, LDPE, PP, PS, high-transparency PS, ABS, EVA, PVC, PETG, environmental corn-based materials, and other packaging resins, producing plastic containers from 1ml to 1000ml for pharmaceutical packaging, food packaging, healthcare packaging, cosmetic packaging, chemical packaging, and personal care products. Our machines are delivered with installation and validation support aligned to GMP, food contact, and international quality standards required by pharmaceutical and food-grade production environments in regulated markets worldwide, making Ever-Power a preferred injection blow molding machine manufacturer for pharmaceutical contract packagers and regulated food brand packaging suppliers.
Mexico Ever-Power ISBM Machinery Co., Ltd. operates under the enterprise development principles of self-reliance, integrity, pragmatism, innovation, and responsibility. We build one-stop turnkey project solutions that guide customers from initial bottle design through mold tooling, machine commissioning, operator training, and sustained after-sales technical support, delivering the high-end injection-blowing products our customers' brands and regulatory environments require. Whether you are evaluating a Uniloy UIB150 replacement, comparing injection blow molding machine suppliers for a new greenfield packaging line, or seeking a reliable partner for best injection blow molding machine technology with full global service coverage, Mexico Ever-Power ISBM Machinery Co., Ltd. is the manufacturing partner built to support your production goals.
よくある質問
Q: Is the ZQ110 a confirmed replacement for the Uniloy UIB150 injection blow molding machine?
A: Yes. The ZQ110 is specifically engineered as a functional replacement for the Uniloy UIB150 in the 110-ton clamping force class. The screw diameter (65mm), injection weight (540g), mold platen size (1100 x 460mm), and bottle size range (10ml to 1000ml) are all aligned with UIB150 production requirements. Customers upgrading from the Uniloy UIB150 can work with Ever-Power's engineering team to evaluate existing mold compatibility before committing to tooling decisions.
Q: What is the injection blow molding machine price for the ZQ110 Uniloy UIB150 replacement?
A: The price for injection blow molding machine configurations varies by cavity count, mold material, resin compatibility requirements, downstream automation integration, and destination market. Ever-Power provides formal quotations based on your bottle drawing, production volume requirements, and project specification. Contact Mexico Ever-Power ISBM Machinery Co., Ltd. with complete product information to receive an accurate injection blow molding machine price for your specific project.
Q: Can my existing Uniloy UIB150 molds be transferred to the ZQ110?
A: Many Uniloy UIB150 molds can be evaluated for ZQ110 compatibility. Mold transfer feasibility depends on platen dimensions, mandrel pitch, mold thickness, and cooling connection layout. Ever-Power's engineering team performs a detailed compatibility review using the customer's mold drawings before project commitment. Customers who can transfer existing tooling to the ZQ110 IBM machine protect their mold investment while accessing the performance improvements of the servo-driven, oil-free platform.
Q: What daily output can I expect from the ZQ110 full electric injection blow molding machine?
A: The ZQ110 achieves a cycle time of 8.2 seconds for 30ml bottles, delivering a standard daily output of 105,000 bottles and a maximum of 115,000 bottles per day. Output varies by bottle size and cavity count: up to 20 cavities for 10ml bottles and 3 to 4 cavities for 1000ml containers. Ever-Power engineers model your specific bottle size and cavity configuration to provide accurate daily output estimates before machine purchase.
Q: What makes the ZQ110 an all electric injection blow molding machine?
A: The ZQ110 all electric injection blow molding machine uses servo motors to actuate all primary machine movements including injection, clamping, rotary table, and stripping, with an electric cylinder injection unit replacing hydraulic injection actuators. There is no hydraulic oil circuit for machine movements, eliminating the contamination risk, maintenance schedule, and standby energy loss of hydraulic injection blow molding machines such as the Uniloy UIB150 while delivering superior repeatability through absolute encoder feedback.
Q: What resins does the ZQ110 IBM injection blow molding machine process?
A: The ZQ110 processes HDPE, LDPE, PP, PE, PS, high-transparency PS, ABS, PVC, PET, PETG, EVA, and environmental corn-based materials. The 5-zone plus auxiliary barrel heating system provides precise temperature management across the processing windows of all major packaging resins from pharmaceutical to food and personal care applications. Resin-specific processing parameter sets can be stored in the HMI for quick production changeover between resin grades.
Q: How does the bottom-up design of the ZQ110 help pharmaceutical packaging compliance?
A: The ZQ110 bottom-up machine design places all lubrication systems and drive components below and outside the mold area, ensuring zero lubricant contamination of molds, preforms, or finished bottles. This design directly supports GMP pharmaceutical packaging compliance by eliminating the risk of oil contamination that is inherent in hydraulic IBM machine designs. Pharmaceutical packaging producers using the ZQ110 can document the oil-free mold environment in GMP validation records without the routine mold-area oil monitoring required for hydraulic IBM machine platforms.
Q: What downstream automation can the ZQ110 injection blow molding machine connect to?
A: The ZQ110 rear conveyor is designed for integration with visual inspection cameras, side-leak testers, labeling machines, and automatic packaging equipment. The conveyor interface supports signal exchange for automated rejection of bottles detected with foreign particle contamination, insufficient neck material, and uneven bottle bases. This complete automation compatibility enables fully unattended 24-hour production on this injection blow molding machine, meeting the labor efficiency requirements of modern pharmaceutical and food packaging production lines.
Q: What is the difference between a one step injection blow molding machine and a two-step ISBM machine?
A: A one step injection blow molding machine like the ZQ110 completes injection, blow, and stripping in a single continuous machine cycle without intermediate storage of preforms. A two-step ISBM machine separates preform injection and blow molding into separate machines and processes. One-step IBM is preferred for small-to-medium precision containers in HDPE, PP, and LDPE where immediate transfer from injection to blowing maintains optimal preform temperature. Two-step ISBM is preferred for high-volume PET bottle production where large reheating furnaces and separate blowers maximize output per capital investment.
Q: Does Ever-Power offer customized injection blow molding machine configurations for special bottle requirements?
A：はい。Ever-Powerが納入するZQ110はすべて、お客様のボトル図面、樹脂の種類、キャビティ数、自動化要件に合わせて構成されています。カスタマイズ可能な射出ブロー成形機のオプションには、金型材料の選択、コアロッドの構成、コンベアの長さ、下流機器の統合、エンジニアリング樹脂用の特殊加工パラメータなどが含まれます。詳細なカスタマイズ射出ブロー成形機の見積もりをご希望の場合は、プロジェクトの仕様をすべてご用意の上、Ever-Powerのエンジニアリングチームまでお問い合わせください。
顧客レビュー
ジェームズ・ホワイトフィールド、医薬品包装、アメリカ合衆国
「当社は医薬品受託包装工場でZQ110を2台稼働させています。これらは耐用年数を迎えたUIB150を2台置き換えたものです。生産性の向上はすぐに実感できました。両機とも12キャビティの30ml金型に対応しており、2台合わせて1日あたり約20万本のバイアルを安定したサイクルタイムで生産しています。アブソリュートエンコーダサーボシステムにより、医薬品顧客の品質システムが求めるショットごとの一貫性を実現しています。導入以来、FDAのGMP監査を3回実施しましたが、機械に関する指摘事項は一切ありませんでした。」
ガブリエラ・トーレス、眼科用パッケージング、メキシコ
「ZQ110を使用して、点眼薬用の20ml LDPEボトルを9ヶ月間製造しています。ネック部の精度は、滅菌済み点眼キャップに必要な精度とまさに一致しています。Ever-Power Mexicoのチームは、初日からLDPE乾燥パラメーターを正しく設定できるようサポートしてくれたおかげで、以前の機械で発生していた気泡の問題を解消できました。アフターサービスも素晴らしく、迅速な対応と、機械を熟知した技術者の方々に感謝しています。」
キム・ヨンウ、乳幼児製品製造業、韓国
「当初は、実績のあるヨーロッパのブランドを持つ射出ブロー成形機のサプライヤーを探していましたが、ZQ110の仕様を当社のUIB150規格の要件と一つ一つ比較し、Ever-Powerチームから技術的な質問すべてに詳細な回答を得た結果、迷うことなくZQ110に決定しました。ZQ110でPP製の哺乳瓶を8ヶ月間製造していますが、食品接触に関する規制遵守において、オイルフリーの成形エリアが最も重要な機能でした。品質は安定しており、この機械に関するGMP文書も初日から問題なく作成できています。」
イゴール・ペトロフ、化学包装、ロシア
「老朽化したUniloy製機械2台をZQ110 1台に置き換えたところ、生産量は同等でありながら、設置面積とエネルギーコストはともに削減できました。18キャビティ、30mlの金型構成で、化学薬品ボトル製造ラインでは1日あたり10万個強の製品を生産しており、定格最大生産量に非常に近い状態です。生産開始3週目に圧縮空気レギュレーターに問題が発生しましたが、Ever-Powerのサービスチームがビデオ通話で2時間以内に遠隔診断を行い、当社の保守技術者に修理方法を指導してくれました。このような迅速なサービスこそが、お客様が繰り返し当社を選んでくださる理由です。」
タボ・ドラミニ、家庭用品、南アフリカ
「ZQ110は、500mlのHDPE製食器用洗剤ボトルを6ヶ月間問題なく生産しています。5キャビティ金型で1日あたり約95,000個の生産量が安定しており、現在の生産要件を満たしています。購入プロセスで特に印象的だったのは、契約前にUIB150金型の互換性に関する技術的な質問にEver-Powerのチームが非常に丁寧に答えてくれたことです。既存の金型のうちどれがそのまま使用でき、どれに修正が必要かを正直に説明してくれました。こうした率直な技術対応は信頼関係を築く上で非常に重要です。」
フェルナンダ・コスタ、食品サプリメント包装、ブラジル
「弊社では、栄養補助食品用の100ml PPボトル製造にZQ110を使用しています。機械は丁寧に梱包され、輸送中の損傷は一切ありませんでした。これは、過去に他のサプライヤーから購入した際に問題となった点です。Ever-Power社のエンジニアは5日間滞在し、彼が帰る前に既に生産は安定していました。稼働開始から4ヶ月が経過しましたが、ボトルの寸法精度は非常に高く、キャップの問題による不良品は一切発生していません。エネルギー消費量も以前の機械と比べて大幅に削減されました。」
パク・スジン、医薬品包装、韓国
「当社では、HDPE製医薬品用ピルボトル製造ラインにおいて、Uniloy UIB150の代替機としてZQ110を約7ヶ月間稼働させています。60mlボトル用の16キャビティ金型を使用し、1日あたり約10万8000個の生産量を安定して維持しており、設置以来、金型エリアでの油汚染事故は一度も発生していません。エネルギーコストも大幅に削減され、保守担当者もサーボモーターシステムは従来の油圧システムに比べて日常的なメンテナンスがはるかに少なくて済むことを確認しています。この投資には大変満足しています。」
プリヤ・シャルマ、ヘルスケアパッケージング、インド
「当社は、眼科用製品および点鼻薬用のLDPE製点眼ボトルを製造しています。UIB150からZQ110に切り替えたところ、キャップの適合性試験において、ネック部の寸法精度がすぐに向上したことが実感できました。点眼先端の不良率はほぼゼロにまで低下しました。Ever-Powerの技術チームのサービスは非常にプロフェッショナルで、設置と試運転のために丸4日間現場に滞在し、当社のオペレーター3名をトレーニングしてくれました。アフターサービスの質は、一流の射出ブロー成形機メーカーに期待される通りのものでした。」
メルト・オズトゥルク、パーソナルケアパッケージング、トルコ
「当社では、300mlサイズのPP製ボディウォッシュボトルとシャンプーボトルにZQ110を使用しています。クランプ力調整機能は、生産期間によってボトルの重量が異なるため、非常に役立っています。機械は予定日より早く納品されましたが、これは中国の機械サプライヤーとの取引経験からすると異例のことです。造りは頑丈で、見た目も手触りも申し分ありません。5ヶ月間、大きな停止もなく稼働しています。ボトルの表面仕上げも素晴らしく、ラベリングラインからも何の不満もありません。」
追加情報
| 編集者 | Yjx |
|---|
