ZQ110 Injection Blow Molding Machine Replacement for Uniloy UIB150 Model
The ZQ110 Injection Blow Molding Machine Replacement for Uniloy UIB150 Model is a fully servo-driven, hydraulic-oil-free IBM machine engineered to match and exceed the performance of the Uniloy UIB150 in the 110-ton clamping force class. Featuring a full servo motor drive system for all machine movements including injection, clamping, table rotation, and stripping, this plastic injection blow molding machine eliminates hydraulic oil from the entire machine architecture. The result is a dramatically cleaner production environment meeting the strict hygiene requirements of pharmaceutical vial manufacturers, cosmetic packaging producers, and food-grade container lines worldwide.
The ZQ110 Injection Blow Molding Machine Replacement for Uniloy UIB150 Model is a fully servo-driven, hydraulic-oil-free IBM machine engineered to match and exceed the performance of the Uniloy UIB150 in the 110-ton clamping force class. Featuring a full servo motor drive system for all machine movements including injection, clamping, table rotation, and stripping, this plastic injection blow molding machine eliminates hydraulic oil from the entire machine architecture. The result is a dramatically cleaner production environment meeting the strict hygiene requirements of pharmaceutical vial manufacturers, cosmetic packaging producers, and food-grade container lines worldwide. Operating at 8.2 seconds per cycle for 30ml bottles, the ZQ110 delivers a standard daily output of 105,000 bottles and a maximum of 115,000 bottles per day, representing a 20% cycle time improvement over comparable hydraulic IBM injection blow molding machines. Energy consumption for 30ml bottle production is reduced by approximately 30%, at around 12 kWh per hour, providing measurable operating cost savings across every production shift.
The ZQ110 incorporates a purpose-engineered special clamping structure with 40 to 80 tons of adjustable clamping force, enabling the machine to handle the full product range from 10ml pharmaceutical vials to 1000ml food and chemical containers without machine changeover. A bottom-up design principle ensures the mold area remains entirely free of lubricating oil contamination, a feature directly valued by pharmaceutical packaging customers producing bottles for GMP-compliant drug packaging lines. The electric cylinder injection unit delivers superior injection stability and repeatability cycle after cycle, underpinned by a servo system equipped with absolute encoders for high positional accuracy and low-noise operation. The rear conveyor is designed for integration with visual inspection cameras, side-leak testers, labeling machines, and automatic packaging equipment, enabling fully unattended production with automated detection of foreign particle contamination, insufficient neck material, and uneven bottle bases. This one step injection blow molding machine is an ideal replacement for aging Uniloy UIB150 units in chemical bottle manufacturing, eyedropper production, baby feeding bottle lines, and personal care packaging plants across global markets.
Mold Cavitation (For Reference)
| ปริมาตรโดยประมาณ | 10 มล. | 30 มล. | 60 มล. | 100 มล. | 250 มล. | 500 มล. | 1000 มล. |
| การเกิดโพรงอากาศสูงสุด | 20 | 18 | 14 | 12 | 8 | 5-6 | 3-4 |
ข้อกำหนดทางเทคนิค
| รายการ | หน่วย | ZQ110 |
| ในระบบการปฏิเสธ | ||
| เส้นผ่านศูนย์กลางของสกรู | มม. | 65 |
| สกรู L/D | % | 22:1 |
| น้ำหนักการฉีด | จี | 540 |
| กำลังความร้อน | เควี | 20 |
| จำนวนโซนบาร์เรล | 5+เอ็น | |
| จังหวะการฉีด | มม. | 200 |
| ระบบจับยึด | ||
| แรงยึดของการฉีด | เคเอ็น | 1100 |
| จังหวะเปิดสำหรับการฉีด | มม. | 140 |
| แรงยึดของการเป่าลม | เคเอ็น | 150 |
| จังหวะเปิดสำหรับการเป่าลม | มม. | 140 |
| ความสูงในการยกของโต๊ะหมุน | มม. | 70 |
| เชื้อรา | ||
| ขนาดแผ่นรองสูงสุด (ยาว x กว้าง) | มม. | 1100x460 |
| ความหนาของแม่พิมพ์ | มม. | 280 |
| เส้นผ่านศูนย์กลางของขวด | มม. | 120 |
| ความสูงของขวด | มม. | 220 |
| ความสูงของขวดที่เหมาะสม | มม. | 1-2000 |
| จังหวะการลอก | มม. | 260 |
| ระบบไฮดรอลิก | ||
| แรงดันไฮดรอลิก | แผนที่ | 14 |
| กำลังมอเตอร์ | เควี | 22+22 |
| รอบการอบแห้ง | เอส | 4 |
| พลังงานทั้งหมด | เควี | 80 |
| กำลังใช้งาน | % | 52-70 |
| คนอื่น | ||
| แรงดันอากาศขั้นต่ำของอากาศอัด | เมกะปาสคาล | 0.7-1.2 |
| ความจุอากาศอัด | ม³/นาที | 0.7 |
| การไหลของน้ำ | ม³/ชม. | 4 |
| แรงดันน้ำหล่อเย็น | เมกะปาสคาล | 0.3-0.4 |
| ขนาด (ยาว x กว้าง x สูง) | เอ็ม | 5x1.8x2.2 |
| น้ำหนักสุทธิ | ตัน | 15 |
ยี่ห้อและรุ่นที่สามารถเปลี่ยนได้
| เอเวอร์-พาวเวอร์ | แรงยึด | โจมาร์ | ซูมา | ยูนิลอย | บลอม่า |
| ZQ40 | 40T | ไอบีเอ็ม40 | 40iB | UIB70 | ไอบีเอ็ม45 |
| ZQ60 | 60T | ไอบีเอ็ม65 | 65iB | ยูไอบี90 | ไอบีเอ็ม50 |
| ZQ80 | 80T | ไอบีเอ็ม85เอส | 85iB | UIB120 | ไอบีเอ็ม85 |
| ZQ110 | 110ตัน | ไอบีเอ็ม135 | 135iB | UIB150 | ไอบีเอ็ม135 |
| ZQ135 | 135T | ไอบีเอ็ม175 | 175iB | UIB180 |
เส้นผ่านศูนย์กลางสกรูเครื่องจักร IBM
| เอเวอร์-พาวเวอร์ | เส้นผ่านศูนย์กลางของสกรู | โจมาร์ | ซูมา | บลอม่า |
| ZQ40 | 40/45 | 35/40 | 40 | 45 |
| ZQ60 | 45/50 | 45 | 40/50 | 50 |
| ZQ80 | 55 | 55 | 50/60 | 50 |
| ZQ110 | 65 | 65 | 65/76 | 70 |
| ZQ135 | 70 | 70 | 65/76 |
น้ำหนักการฉีดเครื่องจักร IBM
| เอเวอร์-พาวเวอร์ | น้ำหนักการฉีด | โจมาร์ | ซูมา | บลอม่า |
| ZQ40 | 190/260 | 180 | 169 | 180 |
| ZQ60 | 260/383 | 205 | 169/264 | 240 |
| ZQ80 | 466 | 300 | 333/480 | 310/280 |
| ZQ110 | 540 | 450/550 | 580/770 | 560 |
| ZQ135 | 650 | 450/550 | 580/770 |
แรงหนีบฉีดขึ้นรูปเครื่อง IBM
| เอเวอร์-พาวเวอร์ | แรงยึดฉีด | โจมาร์ | ซูมา | บลอม่า |
| ZQ40 | 400KN | 340KN | 386KN | 350KN |
| ZQ60 | 600KN | 460KN | 580KN | 500KN |
| ZQ80 | 800KN | 680KN | 720KN | 700KN |
| ZQ110 | 1100KN | 1210KN | 1200KN | 1250KN |
| ZQ135 | 1350KN | 1560KN | 1600KN |
ขนาดแม่พิมพ์เครื่องจักร IBM
| เอเวอร์-พาวเวอร์ | ขนาดแม่พิมพ์ | โจมาร์ | ซูมา | บลอม่า |
| ZQ40 | 480 × 340 | 394 × 508 | 470 × 350 | 450 × 390 |
| ZQ60 | 600 × 390 | 432 × 660 | 620 × 400 | 620 × 430 |
| ZQ80 | 800 × 400 | 464 × 749 | 700 × 400 | 620 × 430 |
| ZQ110 | 1100 × 460 | 559 × 1118 | 1000 × 500 | 900 × 480 |
| ZQ135 | 1300 × 500 | 635 × 1372 | 1200 × 600 |
ขนาดเครื่อง IBM
| เอเวอร์-พาวเวอร์ | ขนาดแม่พิมพ์ (เมตร) | โจมาร์ | ซูมา | บลอม่า |
| ZQ40 | 3.8 × 1.3 × 1.7 | 2.72 × 1.9 × 2.75 | 3.8 × 1.5 × 2.3 | 4.05 × 1.52 × 2.55 |
| ZQ60 | 3.8 × 1.4 × 1.8 | 2.92 × 1.98 × 3.41 | 4 × 1.7 × 2.3 | 620 × 430 × 2.55 |
| ZQ80 | 4.5 × 1.6 × 2 | 3.33 × 1.94 × 3.41 | 4.5 × 2 × 2.6 | 620 × 430 × 2.55 |
| ZQ110 | 5 × 1.8 × 2.2 | 3.79 × 2.4 × 3.41 | 5 × 2.4 × 2.7 | 900 × 480 × 2.55 |
| ZQ135 | 5.5 × 2 × 2.4 | 4.22 × 2.67 × 3.58 | 6 × 2.6 × 2.7 |
หมายเหตุ: การกล่าวถึงแบรนด์ต่างๆ มีจุดประสงค์เพื่อช่วยให้ลูกค้าเลือกซื้อสินค้าเท่านั้น ไม่ได้มีเจตนาที่จะขายสินค้าของแบรนด์เหล่านั้น
ZQ110 Injection Blow Molding Machine: Key Features
1. กำลังการผลิตสูง
The ZQ110 delivers an industry-leading output of up to 115,000 bottles per day at 8.2-second cycles for 30ml containers. The machine runs continuously across three shifts with minimal operator intervention, using a fully servo-driven system that eliminates the pressure fluctuations and standby losses of hydraulic IBM machines. For pharmaceutical packaging and chemical bottle producers with large order commitments, this injection blow molding machine provides the throughput density needed to meet demand without adding equipment footprint.
2. ตัวเลือกการขึ้นรูปที่ปรับแต่งได้
Fully customizable to suit different customers' specific needs, the ZQ110 supports mold cavities from 3 to 20 depending on bottle size (10ml to 1000ml), with a maximum platen of 1100 x 460mm and bottle diameter up to 120mm. The adjustable 40 to 80-ton clamping force range allows the same machine to handle lightweight pharmaceutical vials and heavier chemical containers. Custom injection blow molding machines for sale from Ever-Power are configured per customer bottle drawing, resin type, cavity count, and downstream integration requirements.
3. ประสิทธิภาพการใช้พลังงาน
The full electric injection blow molding machine design of the ZQ110 reduces energy consumption by approximately 30% compared to hydraulic IBM machines, consuming roughly 12 kWh per hour for 30ml bottle production. Servo motors operate on demand with no standby oil pump losses. The unique pressurized clamping structure with booster cylinder non-participation in opening and closing cycles further reduces energy consumption, making the ZQ110 one of the most cost-efficient injection blow molding machine configurations in the 110-ton class for multi-shift operations.
4. ใช้งานและบำรุงรักษาง่าย
The ZQ110 features an intuitive HMI control interface that allows production operators to set up and adjust parameters quickly, including injection speed, temperature zones, blow timing, and clamping force. The electric cylinder injection unit eliminates hydraulic seals, proportional valves, and oil filters from the maintenance schedule, significantly reducing the time and cost of routine servicing. With zero hydraulic oil in the system, consumable maintenance intervals are longer and downtime for component replacement is minimized compared to traditional Uniloy UIB150 hydraulic IBM machine configurations.
5. การควบคุมคุณภาพและความสม่ำเสมอ
The servo system of this best injection blow molding machine is equipped with absolute encoders that guarantee shot-to-shot repeatability across all cavities. Precise temperature zone control across 5+N barrel zones stabilizes melt homogeneity for consistent preform wall distribution. The rear conveyor is compatible with visual inspection systems and side-leak testers, enabling 100% automated quality detection of foreign particle contamination, insufficient mouth material, and uneven bottle bottoms, meeting the quality assurance requirements of pharmaceutical, food, and cosmetic packaging production.
6. Compatible with Uniloy UIB150 IBM Machine
The ZQ110 is engineered as a precision functional replacement for the Uniloy UIB150 in the 110-ton clamping force class. The ZQ110 mold platen dimensions (1100 x 460mm), 65mm screw diameter, and 540g injection weight are compatible with the UIB150 size class. Many Uniloy UIB150 molds can be evaluated for direct transfer to the ZQ110 without new tooling, protecting existing mold investment while delivering the full performance and efficiency benefits of the modern all electric injection blow molding machine platform.
กระบวนการฉีดขึ้นรูปเป่า
ขั้นตอนที่ 1: การฉีดขึ้นรูปพรีฟอร์ม
At the injection station, molten plastic is injected through the hot runner system around the precision-machined core rod and into the injection mold cavity, forming the preform with the bottle neck completely and accurately molded to the thread specification. The ZQ110 injection system delivers 540g maximum injection weight at 1100 kN clamping force, ensuring complete cavity fill and consistent neck geometry across all cavities simultaneously. After a precisely timed cooling period, the injection mold opens and the mandrel assembly carrying each preform rotates 120 degrees to the blow station for the next process step. The servo injection cylinder provides consistent injection velocity profile, eliminating the pressure variation that causes weight scatter and neck dimension variation in hydraulic IBM injection blow molding machines running comparable Uniloy UIB150 class tooling.
ขั้นตอนที่ 2: การเป่าขึ้นรูป
At the blow station, the transferred preform is enclosed within the blow mold, which closes under 150 kN clamping force. Compressed air delivered through the core mandrel at 0.7 to 1.2 MPa inflates the warm preform outward against the blow mold interior surface, forming the final bottle body, shoulder, and base geometry. The blow mold's integrated cooling channels rapidly solidify the container, maintaining dimensional accuracy and surface quality. The number of blow mold cavities matches the injection mold cavity count, ensuring simultaneous production across all positions. Blow timing, air pressure, and mold temperature are all independently adjustable through the HMI, allowing this injection blow molding machine to be optimized for different resins including PP, HDPE, PET, and LDPE bottle requirements. After blowing and cooling are complete, the mold opens and the mandrel assembly rotates to the stripping station.
Step 3: Stripping
At the stripping station, the finished bottles are automatically ejected from the cooled core rods using a 260mm stripping stroke, releasing onto the output conveyor for downstream inspection and packaging. Because the IBM process does not create a pinch point parison, there is absolutely zero flash on the bottle mouth or base, requiring no trimming, no deflashing station, and no secondary material handling before filling. The three stations operate simultaneously within every machine cycle, meaning injection, blowing, and stripping all occur at the same time, delivering the maximum rated throughput of 105,000 to 115,000 bottles per day from a single injection blow molding machine. This simultaneous three-station operation is the fundamental advantage of the IBM process and is what gives the ZQ110 its combination of high output, zero waste, and production-ready bottle quality without secondary operations.
ขอบเขตการใช้งาน
1. ขวดบรรจุสารเคมี
The ZQ110 plastic injection blow molding machine produces HDPE and PP chemical bottles in capacities from 250ml to 1000ml, widely used for agricultural pesticides, industrial cleaning compounds, automotive fluids, and laboratory reagents. The bottom-up oil-free design prevents mold area contamination, and the zero-flash IBM process produces bottles with fully formed neck threads ready for chemical-resistant closures without secondary trimming operations.
2. ขวดบรรจุยา
Pharmaceutical vials, pill bottles, and medicine syrup containers in HDPE and PP from 10ml to 250ml are among the highest-value applications for this IBM injection blow molding machine. The precision injection-formed neck ensures 100% closure compatibility with child-resistant, tamper-evident, and dropper cap closures. The oil-free mold area and cleanroom-compatible bottom-up design meet GMP hygiene requirements for regulated pharmaceutical packaging environments.
3. ขวดเครื่องสำอาง
High-gloss PP and PET cosmetic bottles for serums, lotions, toners, and facial mists are produced on this injection blow molding machine with consistent surface finish quality suitable for premium brand cosmetic packaging. The IBM process delivers uniform wall thickness and exact bottle geometry that supports clean shrink-sleeve labeling, hot stamping, and pump or spray closure fitment for the cosmetic and personal care packaging market.
4. ขวดหยด
LDPE eyedropper bottles, nasal spray containers, and ophthalmic solution packaging represent precision-critical applications for this IBM machine. The ZQ110 produces squeezable LDPE bottles with accurate orifice geometry and consistent wall thickness that controls drop size and dispensing rate. Pharmaceutical-grade neck accuracy ensures secure fitment of dropper tips and dispensing caps required by ophthalmology, otology, and sterile nasal spray packaging specifications.
5. ขวดนม
Baby feeding bottles in PP and food-safe HDPE require the highest hygiene and dimensional precision available from a plastic injection blow molding machine. The ZQ110's oil-free production environment, zero-flash IBM process, and precise neck formation ensure that feeding bottles meet food contact and infant product safety standards, with accurate thread geometry for nipple teat and ring closure compatibility, and consistent volume capacity for parent-facing measurement accuracy.
6. Body Wash Bottles
PP and HDPE body wash, shower gel, and liquid soap bottles in the 250ml to 500ml range are high-volume personal care packaging applications for this injection blowing molding machine. The consistent shoulder geometry and pump-thread neck accuracy produced by the ZQ110 IBM process ensure reliable pump fitment and leak-free closure across millions of units produced for retail personal care brands and private label bath product manufacturers worldwide.
7. Dish Soap Bottles
Dish soap and dishwashing liquid bottles in HDPE and LDPE are among the most price-competitive container categories in household products packaging, where injection blow molding machine output volume directly drives profitability. The ZQ110's capacity of up to 115,000 bottles per day and zero-flash production process provide the throughput efficiency and low waste required for high-volume dishwashing liquid packaging lines supplying supermarket retail and food service channels.
8. ขวดบรรจุอาหาร
PP and food-contact HDPE food bottles for sauces, condiments, syrups, honey, and nutritional supplements are produced on the ZQ110 with the hygiene and dimensional consistency required for food packaging certification. The IBM process's oil-free production area and zero-flash output eliminate contamination risks that complicate food-grade compliance in extrusion blow molded alternatives, making this injection blow molding machine preferred for food-grade container production requiring clean-room compatible manufacturing conditions.
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ZQ110 vs. Uniloy UIB150: Our Advanatges
- European-Style Clamping Force Advantage
The ZQ110 adopts a full European-style machine structure where the clamping force is 20 to 30% larger than comparable machines in the same IBM machine category. The unique pressurized clamping structure ensures the booster cylinder does not participate in opening and closing mode action, reducing energy consumption while maintaining superior clamping rigidity across the 110-ton class. This structural advantage directly translates to more stable mold closing force distribution, better neck precision, and longer mold service life compared to the Uniloy UIB150 design architecture. - All Electric, Zero Hydraulic Contamination
Unlike the hydraulically actuated Uniloy UIB150, the ZQ110 all electric เครื่องฉีดขึ้นรูปและเป่าขึ้นรูป eliminates hydraulic oil from all machine movements, including injection, clamping, table rotation, and stripping. This removes the primary contamination risk in the mold area for pharmaceutical, food-grade, and cosmetic packaging production. Zero hydraulic oil also means fewer consumable components, reduced fire risk in enclosed production facilities, and significantly simplified maintenance scheduling compared to the Uniloy UIB150 platform. - 20 to 30% Lower Energy Consumption
The ZQ110 injection blow molding machine reduces energy consumption by 20 to 30% versus hydraulic IBM machines in the same production class. The servo drive system operates on demand, consuming power only during active machine movements with no standby oil pump losses. The hydraulic dual system standard configuration further optimizes energy use, and actual operational power at 52 to 70% of total rated capacity confirms the significant efficiency gains versus the always-on hydraulic pump systems of the Uniloy UIB150 across full three-shift production schedules. - High-Precision Angle Divider Synchronization
The ZQ110 uses a standard high-precision angle divider that synchronizes the opening and closing mode with turret lifting, providing more consistent and repeatable station transfer than the Uniloy UIB150 mechanism. This precision synchronization ensures the mandrel assembly transfers preforms and bottles to each station with exact positional repeatability, reducing the risk of neck misalignment, blow mold misregistration, and stripping force variation that can cause bottle defects during high-speed production cycles on this injection blow molding machine. - Bottom-Up Oil-Free Mold Area Design
The bottom-up design architecture of the ZQ110 keeps all lubrication points and drive systems below and separated from the mold area, ensuring zero lubricant contamination of the mold surface, preform, or finished bottle. This design is specifically engineered to meet the strict hygiene requirements of pharmaceutical packaging production under GMP conditions and food contact packaging regulations, a critical compliance advantage over legacy hydraulic IBM machines like the Uniloy UIB150 where oil contamination of the mold area requires regular cleaning and monitoring. - Full Downstream Automation Compatibility
The ZQ110 rear conveyor is engineered for direct integration with visual inspection cameras, side-leak testers, labeling machines, and automatic packaging equipment, enabling fully unattended 24-hour production with 100% automated quality detection. This complete automation architecture is not available as a standard feature on the Uniloy UIB150 platform. For injection blow molding machine manufacturers and contract packaging companies producing for pharmaceutical and food-grade customers, the ZQ110's integrated automation compatibility represents a significant operational advantage in meeting modern unattended production line requirements.
คุณลักษณะของแม่พิมพ์อัตโนมัติซีรีส์ ZQ
1. Interchangeable Cavity and Neck Design
The injection mold uses an activity-designed cavity and neck insert system with purpose-engineered independent temperature channels ensuring stable, uniform mold conditions across the production run. Both the cavity section and neck insert can be individually exchanged without replacing the entire mold base, reducing changeover costs and enabling this injection blow molding machine to switch between product SKUs with minimal tooling investment when production demand requires new bottle specifications.
2. โครงสร้างทำจากเหล็กอัลลอยคุณภาพสูง
Injection molds for the ZQ110 are manufactured from imported S136 stainless steel alloy or 4Cr13 high-strength stainless steel. Both materials provide exceptional corrosion resistance, superior surface hardness, and long-term polish retention critical for sustained mirror-finish bottle surface quality. High-strength alloy steel significantly extends mold service life compared to standard P20 tool steel, reducing the total cost of mold ownership over the machine's operational life.
3. Optimized Hot Runner and Mandrel System
The hot runner and bottle embryo system are co-optimized to minimize gram weight deviation and wall thickness variation across all cavity positions simultaneously. The special mandrel structure maintains fast molding cycles while providing superior core cooling effect, reducing cycle times without sacrificing preform temperature uniformity. This combined optimization reduces scrap rates and improves dimensional consistency in precision pharmaceutical and cosmetic injection blow molding machine production runs requiring tight specification compliance.
4. Accurate Neck and Thread with 100% Sealing
Bottle neck and thread dimensions in ZQ series molds are formed entirely by injection, achieving dimensional accuracy and 100% sealing reliability across all cavities from the first production shot. This neck precision is the defining functional advantage of the IBM process over extrusion blow molding, and is particularly valued for pharmaceutical drug packaging where cap torque specifications, child-resistant closure ratings, and dropper fitment all depend on consistently accurate neck geometry in every bottle produced.
5. Zero Flash at Bottle Mouth and Base
ZQ110 injection blow molding machine molds produce finished bottles with no flash or waste material at the bottle mouth or base, because the IBM process does not create a pinch point unlike extrusion blow molding. Finished bottles transfer directly from the stripping station to the conveyor inspection line without any deflashing, trimming, or secondary handling, eliminating the labor, equipment, and material waste associated with flash trimming in EBM alternatives. This directly improves line efficiency and reduces per-unit production cost.
6. Uniform Product Dimensions Across All Cavities
Every bottle produced on the ZQ110, regardless of cavity position or shift duration, maintains consistent dimensions, weight, mold parting line position, and wall thickness within the tight tolerances specified for the product. The balanced hot runner system, precision mandrel alignment, and uniform clamping force distribution across all cavities ensure that cavity-to-cavity variation remains within pharmaceutical batch record tolerances and retail packaging uniformity requirements across the entire production run of this injection blow molding machine.
วัตถุดิบที่เข้ากันได้
เอชดีพีอี
High-density polyethylene is the most common resin processed on this injection blow molding machine for pharmaceutical pill bottles, chemical containers, cleaning product packaging, and food bottles. HDPE provides high chemical resistance, structural rigidity, and excellent compatibility with screw, snap, and tamper-evident closure systems required by regulated packaging markets globally.
LDPE
Low-density polyethylene is processed on the ZQ110 for squeezable eyedropper bottles, nasal spray containers, and flexible dispenser packaging requiring controlled sidewall compressibility. LDPE's low melt viscosity and excellent flexibility make it the standard resin for ophthalmic and ENT pharmaceutical dispensing packaging produced on IBM injection blow molding machines worldwide.
โพลีโพรพีลีน (PP)
Polypropylene is the preferred resin for autoclavable pharmaceutical bottles, food-contact packaging, and cosmetic containers requiring high clarity and heat resistance. PP's high melting point and compatibility with hot-fill applications make it widely used for yogurt, condiment, and healthcare product containers produced on this plastic injection blow molding machine serving global food and pharmaceutical markets.
พีอี
Polyethylene grades including MDPE are processed on the ZQ110 for agricultural chemical packaging, industrial containers, and household product bottles where intermediate flexibility and cost efficiency are equally prioritized. The ZQ110 handles the full range of PE grades across the viscosity spectrum appropriate for IBM injection blow molding machine bottle production from 30ml to 1000ml container volumes.
สัตว์เลี้ยง
The ZQ110 PET injection blow molding machine processes PET and PETG for glass-clear pharmaceutical containers, cosmetic packaging, and food bottles requiring excellent transparency and barrier properties. The ZQ110's precise barrel temperature control prevents PET haze, crystallization, and acetaldehyde generation that degrade clarity and food-contact compliance when PET is processed outside its optimal temperature window.
PS (โพลีสไตรีน)
High-transparency PS grades, including lactic acid bacteria packaging PS, are processed on the ZQ110 for dairy product containers, transparent cosmetic bottles, and food sample packaging where exceptional surface gloss and crystal clarity are the primary commercial requirements. PS injection blow molding machine applications benefit from the IBM process's uniform wall thickness that maximizes optical clarity and minimizes haze in finished containers.
แอ็บเอส
Acrylonitrile butadiene styrene is processed on this injection blow molding machine for impact-resistant industrial containers, premium cosmetic packaging with a high-end tactile surface, and specialty medical device housings requiring dimensional rigidity and surface hardness. The ZQ110 precisely controls ABS processing temperatures through the 5+N zone barrel system to prevent thermal degradation and surface discoloration during extended production runs.
พีวีซี
Polyvinyl chloride is processed on the ZQ110 for transparent pharmaceutical packaging, chemical-resistant bottles, and industrial containers where PVC provides superior barrier properties and glass-like optical clarity. The servo-driven barrel heating system of this injection blow moulding machine maintains precise PVC processing temperatures to prevent thermal degradation and ensure consistent bottle quality across extended production runs for PVC-sensitive pharmaceutical packaging applications.
ZQ110 IBM Machine: Common Fault Troubleshooting
Injection Pressure Abnormal
Pressure too high: Occurs when injection pressure exceeds the set parameter, risking mold or machine damage. Common causes include blockage in the injection path from debris or solidified plastic, incorrect resin temperature settings causing excessive melt viscosity, or a malfunctioning pressure sensor reporting false readings on this injection blow molding machine.
Resolution: Inspect the nozzle, barrel, hot runner, and mold inlet for blockage. Purge the barrel to clear degraded material. Verify barrel temperature settings match the resin specification and recalibrate or replace the pressure sensor if suspected faulty.
Pressure too low: Insufficient injection pressure causes short shots, incomplete preform filling, poor neck formation, and under-weight preforms that fail to blow out correctly to the target bottle volume.
Resolution: Increase injection speed and pressure parameters incrementally. Check servo motor and electric cylinder operation for signs of wear or connection issues. Inspect the barrel heating zones for under-temperature conditions that increase melt viscosity. Verify the resin drying conditions meet the manufacturer's specification, particularly for moisture-sensitive resins such as PET and ABS.
Bottle Wall Thickness Inconsistency
Uneven wall thickness across bottle cavities or between batches is typically caused by hot runner temperature imbalance between cavity drops, core rod cooling channel blockage or scale buildup reducing cooling efficiency, mandrel misalignment causing off-center preform wall distribution, or blow pressure variation across the cavity set during the blowing phase of this IBM machine.
Resolution: Check and balance hot runner zone temperatures across all drops. Inspect and clean core rod cooling channels for scale or blockage. Verify mandrel alignment concentricity using measurement tools during scheduled maintenance. Check blow pressure regulator and air supply stability. Measure actual cavity-to-cavity weight variation to identify which specific cavities are producing out-of-specification preforms.
For pharmaceutical vial production where wall thickness affects bottle strength, drug compatibility, and regulatory compliance, resolve wall thickness variation before resuming production batch records on this injection blow molding machine.
Bottle Ejection and Stripping Faults
Bottles sticking to the core rod at the stripping station, incomplete ejection, or damaged bottles during stripping are caused by insufficient cooling time leaving the bottle too warm and soft at stripping, worn or damaged stripping mechanism components, incorrect stripping stroke parameter settings, or mandrel surface wear that increases bottle-to-core adhesion on this injection blow molding machine.
Resolution: Increase cooling time or improve cooling water temperature and flow rate to the blow mold and core rods. Inspect stripping mechanism components for wear or damage and replace as required. Verify stripping stroke settings match the bottle geometry. Inspect core rod surface for scoring or wear that increases release resistance and polish or replace as needed.
Maintain the cooling water system at the specified 0.3 to 0.4 MPa pressure and 4 m3/h flow rate. Inadequate cooling water delivery is the most common single cause of stripping faults in high-output IBM injection blow molding machines running at maximum rated throughput.
วิธีการเลือกเครื่องฉีดขึ้นรูปและเป่าขึ้นรูปที่เหมาะสม
1. Bottle Volume and Drawing
The target bottle volume range and engineering drawing define clamping force class, platen size, core rod configuration, and cavity count. Submitting dimensioned bottle drawings to Ever-Power's engineering team enables accurate machine model recommendation and cavity count optimization before project commitment. The ZQ110 covers 10ml to 1000ml with maximum diameter 120mm and height 220mm, making it the correct injection blow molding machine for the mid-to-large pharmaceutical and personal care bottle range.
2. Resin Grade and Bottle Weight
The specific resin grade, MFI, and target bottle weight determine the barrel capacity, plasticizing zone configuration, and cycle time ceiling of the injection blow molding machine. PP, HDPE, LDPE, PET, and PVC each have distinct processing windows. Providing the exact resin specification allows the ZQ110 to be configured with the correct screw profile, temperature zone settings, and injection parameters for optimal processability and bottle quality from the first production trial.
3. Neck Finish and Closure Type
Thread standard, sealing surface geometry, and closure type, whether screw cap, dropper, pump, spray, or child-resistant closure, determine the mold neck insert design and precision tolerances. Pharmaceutical and food applications may require USP, DIN, or PCO thread standards. Providing cap specifications before mold tooling design avoids expensive insert revisions after initial production trials on this injection blow molding machine manufacturer's production line.
4. Required Output Volume
Daily production targets and annual volume forecasts connect to cavity count selection and machine size. The ZQ110 supports up to 20 cavities for 10ml bottles and 3 to 4 cavities for 1000ml containers. A correct cavity count match ensures the injection blow molding machine price per unit and overall project ROI align with your production economics. Ever-Power engineers model daily output requirements against ZQ110 cycle time data to recommend the optimal cavity configuration for each project.
IBM vs. EBM vs. ISBM
Three blow molding technologies dominate plastic bottle production globally: injection blow molding (IBM), extrusion blow molding (EBM), and injection stretch blow molding (ISBM). Each process starts from a different intermediate form and serves a different segment of the packaging market. Understanding the process differences is essential for selecting the right injection blow molding machine for your specific bottle design, production volume, and quality requirements before investing in equipment or tooling.
How the Three Processes Differ
In injection blow molding (IBM), molten plastic is injected around a core rod in an injection mold to create a precision preform with the bottle neck fully formed and dimensionally complete. The preform then transfers to the blow station where compressed air inflates it inside the blow mold, and the finished bottle is stripped with zero flash. The entire process happens in one machine over three simultaneous stations. The ZQ110 is an IBM injection blow molding machine operating in this single-stage, three-station format.
In extrusion blow molding (EBM), molten plastic is extruded as a hollow tube (parison) that hangs between an open mold. The mold closes and pinches the parison at top and bottom, air is blown inside, and the bottle is formed. Flash at the pinch points must be trimmed after molding, generating 20 to 40% material waste. EBM cannot form precise neck threads by injection, so closure fitment precision is lower than IBM. EBM excels at large, irregular, or multi-layer containers where the parison size flexibility is an advantage.
In injection stretch blow molding (ISBM), also called single stage injection stretch blow molding machine process, a preform is injection molded and then mechanically stretched by a stretch rod before and during the blow stage to achieve biaxial molecular orientation. ISBM is the dominant process for PET beverage bottles where biaxial orientation provides exceptional barrier properties, drop resistance, and clarity. A single stage injection stretch blow molding machine combines all ISBM stages in one platform. ISBM is preferred for PET bottle production; IBM is preferred for HDPE, PP, LDPE, and PVC container applications where neck precision and hygiene requirements dominate the selection criteria.
| คุณสมบัติ | ไอบีเอ็ม | EBM | ไอเอสบีเอ็ม |
|---|---|---|---|
| แบบฟอร์มเริ่มต้น | Injection preform | Extruded parison | Injection preform |
| ความแม่นยำของคอ | ยอดเยี่ยม | ปานกลาง | ยอดเยี่ยม |
| Scrap / Flash | Zero | 20-40% | Zero |
| Best Resin | HDPE, PP, LDPE, PVC | HDPE, PP, large format | PET, PETG |
| ขนาดภาชนะที่เหมาะสมที่สุด | 1ml to 1000ml | 100ml to large drums | 100ml to 5L |
| แอปพลิเคชันที่ดีที่สุด | Pharma, cosmetics, food, chemical | Jerry cans, drums, industrial | PET beverages, water, CSD |
Scale and Production Economics
For small and medium-scale production operations, a semi-automatic moulding machine offers flexible production and the ability to switch between product types with minimal changeover cost. As production volume grows, a fully automatic injection blow molding machine delivers reduced labor costs, higher production efficiency, and consistent quality that justifies the higher initial investment. The ZQ110 is a fully automatic multi-cavity IBM machine suited to medium and large-scale pharmaceutical, food, cosmetic, and chemical packaging production requiring high throughput, precision neck quality, and full downstream automation capability.
For large-scale production operations targeting 8,000 or more bottles per hour, fully automatic multi-cavity injection blow molding machine systems running at maximum rated output are standard. Budget planning for large-scale IBM machine investment must account for part complexity, cavity count, mold material, bottle size, closure specification, and required automation integration. All of these factors influence the total injection blow molding machine price for a complete turnkey installation. Ever-Power's engineering team analyzes each factor during the quotation process to provide customers with accurate total project cost data before capital commitment.
A fully automatic bottle blow molding machine or ISBM machine suits businesses that need high-volume, custom bottle production with rapid cycles and consistent quality. IBM machines like the ZQ110, in particular, excel at producing precise pharmaceutical vials, cosmetic bottles, and food containers from HDPE and PP resins that require injection-formed neck accuracy, hygiene-compliant oil-free production, and zero-flash output, which align directly with the quality requirements of global B2B packaging customers in regulated and premium consumer markets.
เหตุใดจึงควรเลือกเครื่องฉีดขึ้นรูปพลาสติกแบบเป่าของ Ever-Power?
Mexico Ever-Power ISBM Machinery Co., Ltd. is a specialist developer, manufacturer, and global supplier of automatic one-step injection-blowing blow molding machines and precision injection-blowing molds. Our product range covers injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, and supporting auxiliary equipment across the complete spectrum of IBM machine technology. The company operates from an advantaged geographical location with strong logistics infrastructure, enabling efficient delivery to customers across six continents through our established agent network in Korea, India, Turkey, Russia, South Africa, Brazil, the United States, and Mexico.
Our research and development team brings together engineering specialists with extensive practical experience in injection-blowing machinery design, mold engineering, servo system integration, and production process optimization. This combined expertise enables Ever-Power to deliver comprehensive pre-sale consultation, technical specification support for complex bottle and closure requirements, custom machine engineering for unique application requirements, and rigorous post-commissioning support until each customer's production line reaches stable, certified output. We do not follow a one-size-fits-all approach: every ZQ110 delivered to customers is configured specifically for their bottle design, resin selection, cavity count, and downstream automation requirements before factory acceptance testing.
Ever-Power injection blow molding machines process HDPE, LDPE, PP, PS, high-transparency PS, ABS, EVA, PVC, PETG, environmental corn-based materials, and other packaging resins, producing plastic containers from 1ml to 1000ml for pharmaceutical packaging, food packaging, healthcare packaging, cosmetic packaging, chemical packaging, and personal care products. Our machines are delivered with installation and validation support aligned to GMP, food contact, and international quality standards required by pharmaceutical and food-grade production environments in regulated markets worldwide, making Ever-Power a preferred injection blow molding machine manufacturer for pharmaceutical contract packagers and regulated food brand packaging suppliers.
Mexico Ever-Power ISBM Machinery Co., Ltd. operates under the enterprise development principles of self-reliance, integrity, pragmatism, innovation, and responsibility. We build one-stop turnkey project solutions that guide customers from initial bottle design through mold tooling, machine commissioning, operator training, and sustained after-sales technical support, delivering the high-end injection-blowing products our customers' brands and regulatory environments require. Whether you are evaluating a Uniloy UIB150 replacement, comparing injection blow molding machine suppliers for a new greenfield packaging line, or seeking a reliable partner for best injection blow molding machine technology with full global service coverage, Mexico Ever-Power ISBM Machinery Co., Ltd. is the manufacturing partner built to support your production goals.
คำถามที่พบบ่อย
Q: Is the ZQ110 a confirmed replacement for the Uniloy UIB150 injection blow molding machine?
A: Yes. The ZQ110 is specifically engineered as a functional replacement for the Uniloy UIB150 in the 110-ton clamping force class. The screw diameter (65mm), injection weight (540g), mold platen size (1100 x 460mm), and bottle size range (10ml to 1000ml) are all aligned with UIB150 production requirements. Customers upgrading from the Uniloy UIB150 can work with Ever-Power's engineering team to evaluate existing mold compatibility before committing to tooling decisions.
Q: What is the injection blow molding machine price for the ZQ110 Uniloy UIB150 replacement?
A: The price for injection blow molding machine configurations varies by cavity count, mold material, resin compatibility requirements, downstream automation integration, and destination market. Ever-Power provides formal quotations based on your bottle drawing, production volume requirements, and project specification. Contact Mexico Ever-Power ISBM Machinery Co., Ltd. with complete product information to receive an accurate injection blow molding machine price for your specific project.
Q: Can my existing Uniloy UIB150 molds be transferred to the ZQ110?
A: Many Uniloy UIB150 molds can be evaluated for ZQ110 compatibility. Mold transfer feasibility depends on platen dimensions, mandrel pitch, mold thickness, and cooling connection layout. Ever-Power's engineering team performs a detailed compatibility review using the customer's mold drawings before project commitment. Customers who can transfer existing tooling to the ZQ110 IBM machine protect their mold investment while accessing the performance improvements of the servo-driven, oil-free platform.
Q: What daily output can I expect from the ZQ110 full electric injection blow molding machine?
A: The ZQ110 achieves a cycle time of 8.2 seconds for 30ml bottles, delivering a standard daily output of 105,000 bottles and a maximum of 115,000 bottles per day. Output varies by bottle size and cavity count: up to 20 cavities for 10ml bottles and 3 to 4 cavities for 1000ml containers. Ever-Power engineers model your specific bottle size and cavity configuration to provide accurate daily output estimates before machine purchase.
Q: What makes the ZQ110 an all electric injection blow molding machine?
A: The ZQ110 all electric injection blow molding machine uses servo motors to actuate all primary machine movements including injection, clamping, rotary table, and stripping, with an electric cylinder injection unit replacing hydraulic injection actuators. There is no hydraulic oil circuit for machine movements, eliminating the contamination risk, maintenance schedule, and standby energy loss of hydraulic injection blow molding machines such as the Uniloy UIB150 while delivering superior repeatability through absolute encoder feedback.
Q: What resins does the ZQ110 IBM injection blow molding machine process?
A: The ZQ110 processes HDPE, LDPE, PP, PE, PS, high-transparency PS, ABS, PVC, PET, PETG, EVA, and environmental corn-based materials. The 5-zone plus auxiliary barrel heating system provides precise temperature management across the processing windows of all major packaging resins from pharmaceutical to food and personal care applications. Resin-specific processing parameter sets can be stored in the HMI for quick production changeover between resin grades.
Q: How does the bottom-up design of the ZQ110 help pharmaceutical packaging compliance?
A: The ZQ110 bottom-up machine design places all lubrication systems and drive components below and outside the mold area, ensuring zero lubricant contamination of molds, preforms, or finished bottles. This design directly supports GMP pharmaceutical packaging compliance by eliminating the risk of oil contamination that is inherent in hydraulic IBM machine designs. Pharmaceutical packaging producers using the ZQ110 can document the oil-free mold environment in GMP validation records without the routine mold-area oil monitoring required for hydraulic IBM machine platforms.
Q: What downstream automation can the ZQ110 injection blow molding machine connect to?
A: The ZQ110 rear conveyor is designed for integration with visual inspection cameras, side-leak testers, labeling machines, and automatic packaging equipment. The conveyor interface supports signal exchange for automated rejection of bottles detected with foreign particle contamination, insufficient neck material, and uneven bottle bases. This complete automation compatibility enables fully unattended 24-hour production on this injection blow molding machine, meeting the labor efficiency requirements of modern pharmaceutical and food packaging production lines.
Q: What is the difference between a one step injection blow molding machine and a two-step ISBM machine?
A: A one step injection blow molding machine like the ZQ110 completes injection, blow, and stripping in a single continuous machine cycle without intermediate storage of preforms. A two-step ISBM machine separates preform injection and blow molding into separate machines and processes. One-step IBM is preferred for small-to-medium precision containers in HDPE, PP, and LDPE where immediate transfer from injection to blowing maintains optimal preform temperature. Two-step ISBM is preferred for high-volume PET bottle production where large reheating furnaces and separate blowers maximize output per capital investment.
Q: Does Ever-Power offer customized injection blow molding machine configurations for special bottle requirements?
A: Yes. Every ZQ110 delivered by Ever-Power is configured to the customer's specific bottle drawing, resin type, cavity count, and automation requirements. Customized injection blow molding machine for sale options include mold material selection, core rod configuration, conveyor length, downstream equipment integration, and special processing parameters for engineering resins. Contact Ever-Power's engineering team with complete project specifications to receive a detailed customized injection blow molding machine for sale quotation.
รีวิวจากลูกค้า
James Whitfield, Pharmaceutical Packaging, United States
"We operate two ZQ110 machines in our pharmaceutical contract packaging facility. They replaced two UIB150 units that were reaching end of service life. The productivity improvement was immediate. Both machines run 12-cavity 30ml molds and combined they produce around 200,000 vials per day at stable cycle times. The absolute encoder servo system gives us the shot-to-shot consistency our pharma customers' quality systems require. We've completed three FDA-observed GMP audits since installation with zero machine-related findings."
Gabriela Torres, Ophthalmic Packaging, Mexico
"We have been producing 20ml LDPE bottles for eye drops with the ZQ110 for nine months. The neck precision is exactly what we need for sterile dropper caps. The Ever-Power Mexico team helped us configure the LDPE drying parameters correctly from day one, which prevented the bubble issues we had with the previous machine. The after-sales support has been excellent—fast response times and technicians who truly know the machine."
Yeon-woo Kim, Infant Product Manufacturing, Korea
"I was initially focused on finding injection blow molding machine suppliers with established European brand names, but after comparing the ZQ110 specifications point by point against our UIB150 requirements and getting detailed answers to all my engineering questions from the Ever-Power team, the decision was straightforward. We've been running PP baby feeding bottles on the ZQ110 for eight months. The oil-free mold area was the most important feature for our food-contact compliance. Quality has been consistent and our GMP documentation for this machine has been trouble-free from day one."
Igor Petrov, Chemical Packaging, Russia
"We replaced two aging Uniloy machines with a single ZQ110 and the output is comparable while our floor space and energy costs are both lower. The 18-cavity 30ml mold configuration is producing just over 100,000 pieces per day on our chemical bottle line, very close to the rated maximum. We had one issue with the compressed air regulator during the third week of production, the Ever-Power service team diagnosed it remotely over video call in under two hours and guided our maintenance technician through the fix. That level of responsive service is what keeps customers coming back."
Thabo Dlamini, Household Products, South Africa
"The ZQ110 has been producing our 500ml HDPE dish soap bottles for six months without issue. Throughput is stable around 95,000 units per day with 5-cavity molds, which meets our current production requirements. What stood out during the buying process was how thoroughly Ever-Power's team answered our technical questions about the UIB150 mold compatibility before we committed. They were honest about which of our existing molds could transfer and which would need modification. That kind of straightforward technical engagement builds trust."
Fernanda Costa, Food Supplement Packaging, Brazil
"We use the ZQ110 to produce 100ml PP bottles for nutritional supplements. The machine arrived well-packaged, without any transport damage, which unfortunately has been a problem for us with other suppliers in the past. The Ever-Power engineer stayed with us for five days, and production was already stable before he left. In four months of operation, the dimensional consistency of the bottles has been excellent, with no rejections due to cap issues. Energy consumption has truly dropped compared to the previous machine."
Park Soo-jin, Pharmaceutical Packaging, Korea
"We've been operating the ZQ110 for about seven months now as a direct Uniloy UIB150 replacement on our HDPE pharmaceutical pill bottle line. Output is consistently around 108,000 pieces per day with 16-cavity molds for 60ml bottles, and we haven't had a single oil-contamination incident in the mold area since installation. The energy bill is noticeably lower, our maintenance team confirmed the servo motor system requires far less routine attention than the old hydraulic system. Very happy with the investment."
Priya Sharma, Healthcare Packaging, India
"Our company produces LDPE eyedropper bottles for eye care and nasal spray products. We switched from a UIB150 to the ZQ110 and the neck dimension accuracy improvement was immediately obvious in our closure fitment testing. The dropper tip rejection rate dropped to nearly zero. Service from the Ever-Power technical team was very professional, they stayed on-site for four full days during installation and commissioning and trained three of our operators. The quality of after-sales support is what you would expect from a premium injection blow molding machine manufacturer."
Mert Ozturk, Personal Care Packaging, Turkey
"We're running the ZQ110 for PP body wash and shampoo bottles in the 300ml range. The clamping force adjustment option has been very useful for us because we run different bottle weights in different production windows. Machine was delivered ahead of the quoted date, which is unusual in our experience with Chinese machinery suppliers. The build quality looks and feels robust. We've been producing for five months without a significant stoppage. The bottle surface finish is excellent, no complaints from our labeling line."
ข้อมูลเพิ่มเติม
| เรียบเรียงโดย | วายเจเอ็กซ์ |
|---|
