ZQ110射出ブロー成形機（欧州仕様）
ZQ110は、欧州の構造基準に完全準拠して設計された高性能射出ブロー成形機です。1,100 KNの型締め力は、同クラスの同等機種よりも20%～30%も強力です。真のワンステップ射出ブロー成形機として設計されており、プリフォーム射出、ブロー成形、ストリッピングを単一のシームレスサイクルに統合し、ドライサイクル時間はわずか4秒です。そのため、中～大量生産向けのプラスチック射出ブロー成形機として、最も生産性の高い機種の一つとなっています。
The ZQ110 is a premium injection blow molding machine engineered to the full European structural standard, delivering a clamping force of 1,100 KN , 20%-30% greater than comparable machines in the same class. Designed as a true one step injection blow molding machine, it integrates preform injection, blow molding, and stripping into a single seamless cycle with a 4-second dry cycle time, making it one of the most productive plastic injection blow molding machines available for mid-to-large volume production. The standard servo rotation system ensures smooth, repeatable operation, and the precision 65 mm screw with 22:1 L/D ratio provides an injection weight of 540 g , ideal for processing a wide range of thermoplastic resins including HDPE, LDPE, PP, PS, PVC, ABS, and PCTG.
As a leading injection blow molding machine manufacturer, Ever-Power engineered the ZQ110 with a unique pressurized clamping structure in which the booster cylinder does not participate in mold opening or closing, achieving 20%-30% lower energy consumption versus industry peers , a genuine advantage for pharmaceutical packaging lines, cosmetics factories, food-grade bottle production, and chemical container manufacturing. Whether you are seeking a reliable IBM injection blow molding machine for high-cavitation pharmaceutical vials, a customized injection blow molding machine for sale in beverage or personal care, or a direct replacement of Aoki injection blow molding machine capacity, the ZQ110 delivers proven performance, long mold life, and zero-scrap production in every cycle.
金型キャビテーション（参考資料）
| ApproxVolume | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
| 最大キャビテーション | 20 | 18 | 14 | 12 | 8 | 5-6 | 3-4 |
技術仕様
| アイテム | ユニット | ZQ110 |
| Injection System | ||
| ネジ径 | mm | 65 |
| ネジL/D | % | 22:1 |
| 注射重量 | g | 540 |
| 火力 | クォリティ | 20 |
| バレルゾーンの数 | 5+N | |
| 注射ストローク | mm | 200 |
| クランプシステム | ||
| 射出成形時の締め付け力 | ケン | 1100 |
| 注射のための開始ストローク | mm | 140 |
| 吹く力の締め付け | ケン | 150 |
| 吹き込みのための最初のストローク | mm | 140 |
| 回転テーブルの揚程 | mm | 70 |
| 型 | ||
| 最大プラテンサイズ（長さ×幅） | mm | 1100x460 |
| 金型の厚さ | mm | 280 |
| ボトルの直径 | mm | 120 |
| Bottle height | mm | 220 |
| 適切なボトル高さ | mm | 1-2000 |
| ストリッピングストローク | mm | 260 |
| 油圧システム | ||
| 油圧 | 地図 | 14 |
| モーター出力 | クォリティ | 22+22 |
| 乾燥サイクル | S | 4 |
| 総出力 | クォリティ | 80 |
| 動作電力 | % | 52-70 |
| その他 | ||
| Min.Air pressure of compressed air | MPa | 0.7-1.2 |
| 圧縮空気容量 | M³/分 | 0.7 |
| 水の流れ | メートル/時 | 4 |
| 冷却水圧 | MPa | 0.3-0.4 |
| 寸法（長さ×幅×高さ） | M | 5x1.8x2.2 |
| 正味重量 | トン | 15 |
交換可能なブランドとモデル
| エバーパワー | 締め付け力 | ジョマール | スマ | ユニロイ | ブロマ |
| ZQ40 | 40トン | IBM40 | 40iB | UIB70 | IBM45 |
| ZQ60 | 60T | IBM65 | 65iB | UIB90 | IBM50 |
| ZQ80 | 80トン | IBM85S | 85iB | UIB120 | IBM85 |
| ZQ110 | 110トン | IBM135 | 135iB | UIB150 | IBM135 |
| ZQ135 | 135T | IBM175 | 175iB | UIB180 |
IBMマシンのねじ径
| エバーパワー | ネジ径 | ジョマール | スマ | ブロマ |
| ZQ40 | 40/45 | 35/40 | 40 | 45 |
| ZQ60 | 45/50 | 45 | 40/50 | 50 |
| ZQ80 | 55 | 55 | 50/60 | 50 |
| ZQ110 | 65 | 65 | 65/76 | 70 |
| ZQ135 | 70 | 70 | 65/76 |
IBM射出成形機の重量
| エバーパワー | 注射重量 | ジョマール | スマ | ブロマ |
| ZQ40 | 190/260 | 180 | 169 | 180 |
| ZQ60 | 260/383 | 205 | 169/264 | 240 |
| ZQ80 | 466 | 300 | 333/480 | 310/280 |
| ZQ110 | 540 | 450/550 | 580/770 | 560 |
| ZQ135 | 650 | 450/550 | 580/770 |
IBM製射出成形機の型締め力
| エバーパワー | 射出成形機の型締力 | ジョマール | スマ | ブロマ |
| ZQ40 | 400KN | 340kN | 386KN | 350kN |
| ZQ60 | 600KN | 460kN | 580kN | 500KN |
| ZQ80 | 800KN | 680kN | 720KN | 700KN |
| ZQ110 | 1100KN | 1210KN | 1200KN | 1250kN |
| ZQ135 | 1350kN | 1560kN | 1600KN |
IBMマシンの金型サイズ
| エバーパワー | 金型サイズ | ジョマール | スマ | ブロマ |
| ZQ40 | 480 × 340 | 394 × 508 | 470 × 350 | 450 × 390 |
| ZQ60 | 600 × 390 | 432 × 660 | 620 × 400 | 620 × 430 |
| ZQ80 | 800 × 400 | 464 × 749 | 700 × 400 | 620 × 430 |
| ZQ110 | 1100 × 460 | 559 × 1118 | 1000 × 500 | 900 × 480 |
| ZQ135 | 1300 × 500 | 635 × 1372 | 1200 × 600 |
IBMマシンサイズ
| エバーパワー | 金型サイズ（M） | ジョマール | スマ | ブロマ |
| ZQ40 | 3.8 × 1.3 × 1.7 | 2.72 × 1.9 × 2.75 | 3.8 × 1.5 × 2.3 | 4.05 × 1.52 × 2.55 |
| ZQ60 | 3.8 × 1.4 × 1.8 | 2.92 × 1.98 × 3.41 | 4 × 1.7 × 2.3 | 620 × 430 × 2.55 |
| ZQ80 | 4.5 × 1.6 × 2 | 3.33 × 1.94 × 3.41 | 4.5 × 2 × 2.6 | 620 × 430 × 2.55 |
| ZQ110 | 5 × 1.8 × 2.2 | 3.79 × 2.4 × 3.41 | 5 × 2.4 × 2.7 | 900 × 480 × 2.55 |
| ZQ135 | 5.5 × 2 × 2.4 | 4.22 × 2.67 × 3.58 | 6 × 2.6 × 2.7 |
注：ブランド名は、お客様が商品を選ぶ際の参考として記載しているものであり、当該ブランドの商品を販売する意図はありません。
ZQ110 Injection Blow Molding Machine Features
1. Full European-Style Structure
The ZQ110 adopts a complete European-standard machine architecture, delivering a clamping force of 1,100 KN that surpasses comparable injection blow molding machines in the same tonnage category by 20%-30%. This structural advantage provides exceptional dimensional stability across all supported materials, reduces vibration-induced defects during high-speed cycling, and extends the operational lifespan of both the machine frame and the molds. For factories running long-shift production, this structural robustness translates directly into fewer unplanned stoppages and lower total cost of ownership.
2. High-Precision Angle Divider
The standard high-precision angle divider enables perfect synchronization between mold opening/closing actions and turret lifting, eliminating the micro-timing errors that cause flash, misalignment, or thread defects in the finished bottle neck. This synchronized control is especially critical for pharmaceutical packaging factories where thread precision and seal integrity are non-negotiable. Operators of all skill levels can manage the system effectively, as the servo rotation parameters are clearly defined and easily repeatable without manual recalibration between production runs.
3. 独自の加圧クランプ構造
The ZQ110 features a patented pressurized clamping design in which the booster cylinder does not participate in the mold opening and closing action, with a hydraulic dual system as standard. This decoupled approach reduces energy consumption by 20%-30% versus industry peers, lowering the electricity cost per 10,000 bottles significantly. For any factory evaluating injection blow molding machine price on a total-cost basis, this energy saving translates to a measurable return within the first year of operation, making the ZQ110 a smart long-term investment.
4. High-Capacity Multi-Cavity Performance
With up to 20 cavities for 10 ml bottles and 12 cavities for 100 ml containers, the ZQ110 supports serious volume throughput without compromising wall thickness uniformity. The 4-second dry cycle is among the fastest in its class for an IBM injection blow molding machine at this clamping force level. Combined with zero-scrap production , a core advantage of injection blow molding over extrusion blowing , the output efficiency and material yield of this machine make it the preferred choice for cosmetics and pharmaceutical packaging factories focused on per-unit cost reduction.
5. Versatile Material Compatibility
ZQ110の精密なスクリュー形状（直径65mm、L/D比22:1、5+N加熱ゾーン）は、HDPE、LDPE、PP、PS、PVC、ABS、PCTG、EVA、環境に優しいトウモロコシ由来のバイオプラスチックなど、幅広い種類の樹脂に対応します。この材料の柔軟性により、1台の機械で医薬品、化粧品、食品、化学薬品の包装など、複数の生産ラインに対応でき、ハードウェアの交換は不要です。専用のPET射出ブロー成形機が必要な場合でも、複数の樹脂に対応する生産プラットフォームが必要な場合でも、ZQ110は対応するすべてのグレードにおいて、一貫した溶融品質と安定した加工を実現します。
6. Compact Footprint, Operator-Friendly Design
At 5 x 1.8 x 2.2 m and 15 tons net weight, the ZQ110 is a compact, self-contained system that requires no external preform oven, no separate stretch rod assembly, and minimal auxiliary equipment compared to equivalent-output extrusion blow lines. The integrated servo rotation system simplifies parameter setting, making training time for new operators short. This is particularly valued by injection blow molding machine suppliers and end users operating in markets like India, Turkey, Korea, and South Africa where technician availability may be limited.
IBMマシンコンポーネント
| 1 | 原液調製／注入装置 | 2 | ホットランナー |
| 3 | コアロッド | 4 | ボトルプリフォーム |
| 5 | 射出成形金型 | 6 | 注射ステーション |
| 7 | ブローステーション | 8 | ブロー成形 |
| 9 | ストリッピングステーション |
1. 原液調製／注入装置
The stock preparation and injection device is the starting point of the production cycle. It includes the hopper, the 65 mm precision screw, barrel, and all heating zones, which collectively plasticize raw resin pellets and deliver measured shots of molten material into the injection mold. The 5+N heating zone configuration gives operators fine-grained temperature control across the barrel length to optimize melt homogeneity for each resin type.
2. ホットランナーシステム
The optimized hot runner system channels molten resin from the injection device into each individual cavity with minimal pressure drop and temperature variation. A well-designed hot runner is critical for achieving equal filling balance across all cavities simultaneously, ensuring that gram weight deviation and wall thickness deviation are minimized across the entire mold. The ZQ Series hot runner is engineered specifically for the preform geometry requirements of injection blow molding.
3. コアロッド（マンドレル）
マンドレルはZQ110プロセスの中心的な機械的キャリアであり、プリフォーム形成のための内面、ステーション間の搬送機構、およびボトルブロー成形のための空気通路という3つの役割を同時に果たします。その特殊な内部構造により、迅速な熱サイクルが可能になります。射出成形時には十分な熱を保持してプリフォームの成形性を維持し、ブロー成形時には効率的に冷却空気を供給します。4秒という短い成形サイクルタイムは、マンドレルの優れた冷却性能によって大きく実現されています。
4. ボトルプリフォーム
The bottle preform is the intermediate product formed at Station 1 before blow molding. Unlike ISBM processes, the preform in an IBM machine does not need to cool and be reheated, as it transfers directly to the blow station while still thermally conditioned. The preform design, including wall thickness distribution and neck geometry, is engineered in the injection mold to ensure that blow molding produces the intended final bottle shape with correct shoulder, body, and base geometry.
5. 射出成形
The injection mold on the ZQ110 accommodates platens up to 1,100 x 460 mm with a mold thickness of 280 mm. The cavity and neck inserts are made from imported S136 steel alloy or 4Cr13 stainless steel for long service life, with activity-designed cavity and neck blocks that can be replaced independently when worn. The injection mold forms the bottle neck to 100% dimensional accuracy, including thread pitch and diameter, which determines cap sealing performance.
6. 注射ステーション
射出成形ステーションは、プリフォーム成形段階において、射出成形金型を1,100kNの型締め力で保持する構造体です。ZQ110の加圧型締め機構は、射出成形段階全体を通して金型のパーティングラインをしっかりと閉じた状態に保ち、厚肉容器や高粘度樹脂に必要な最高射出圧力下でもバリの発生を防ぎます。このステーションはステーション2およびステーション3と同時に動作し、機械の連続サイクル効率に貢献します。
7. ブローステーション
The blow station receives the mandrel carrying the thermally conditioned preform and encloses it within the blow mold under 150 KN blowing clamping force. Compressed air at 0.7-1.2 MPa is then delivered through the mandrel to expand the preform into the full bottle shape. The blow station includes dedicated cooling circuits that solidify the bottle wall rapidly and consistently, enabling the machine to maintain its 4-second cycle time even for containers up to 220 mm in height.
8. ブロー成形
The blow mold defines the final exterior geometry of the bottle, including all surface detail, body curvature, shoulder shape, and bottom profile. ZQ Series blow molds for the ZQ110 are available in aluminum magnesium alloy (for improved cooling efficiency) or S136/4Cr13 stainless steel for maximum service life. The mold is engineered with no parting line at the bottle mouth or bottom, so finished bottles exit without any burr, flash, or waste material requiring secondary trimming operations.
9. ストリッピングステーション
The stripping station is the final stage where finished, fully formed bottles are automatically ejected from the mandrels and transferred to the conveyor belt for downstream filling, labeling, or packaging. The stripping stroke of 260 mm is designed to accommodate bottle heights up to 220 mm without mechanical interference. Because the three stations operate simultaneously, stripping at Station 3 runs in parallel with injection at Station 1 and blowing at Station 2, which is why the ZQ110 achieves zero dead-cycle time between consecutive bottle outputs.
動作原理
ステーション1：プリフォーム射出
At Station 1, molten thermoplastic resin is injected under controlled pressure into the injection cavity, simultaneously forming the precise bottle neck geometry, thread profile, and preform body. The injection pressure and temperature are independently controlled through the 5+N barrel zones, ensuring a uniform melt distribution and accurate gram weight. Once the dwell time and cooling phase are complete, the mold opens and the mandrel carries the preform, still hot and dimensionally stable, to the blow molding station. The accuracy of the neck formation at this stage determines the thread precision and cap sealing performance of every finished bottle, which is why the ZQ110 injection system is engineered to exceptionally tight tolerances.
ステーション2：ブロー成形
ステーション2では、プリフォームがマンドレルに取り付けられ、ブロー成形金型キャビティ内に収容されます。マンドレルの内部チャネルを通して高圧空気（0.7～1.2 MPa）が注入され、プリフォームが外側に膨張してブロー成形金型の輪郭に正確に適合します。キャビティの形状によって、直径、肩部のテーパー、本体の形状など、最終的なボトルの形状が完全に決定されます。金型壁を循環する冷却水によって、ボトルは迅速かつ均一に固化されます。冷却工程が完了すると、ブロー成形金型が開き、完全に成形されたボトルを載せたマンドレルが回転して剥離ステーションに移動します。3つのステーションすべてが同時に動作するため、この工程は射出および剥離と並行して実行され、機械の高効率な4秒の乾燥サイクルに貢献します。
ステーション3：ストリッピング
At Station 3, the finished bottles are automatically stripped from the cold mandrels and discharged to the conveyor for downstream packaging or filling operations. Because the process produces no flash, no blank opening, and no cut-off waste, the output at this station is 100% usable finished product , a significant material cost advantage over extrusion blow molding, where 20%-40% of raw material becomes scrap. The three-station cycle of injection, blowing, and stripping operates fully in parallel and simultaneously, which is the key structural reason why the one step injection blow molding machine achieves such high output efficiency with minimal labor and energy input per unit produced.
応用分野
1. Chemical Bottles
The ZQ110 excels at producing HDPE and PP chemical bottles with uniform wall thickness and robust base convexity. These containers withstand exposure to solvents, cleaning agents, and industrial fluids, making this blow injection molding machine ideal for chemical packaging factories requiring zero-pinhole, high-integrity bottle walls.
2. Beverage Bottles
For still water, juice, and flavored drink lines, the ZQ110 produces food-grade PP and PS beverage bottles with consistent gram weight deviation below 1% per batch. High cavitation counts (up to 12 for 100 ml) support significant throughput volumes without secondary trimming or quality sorting operations downstream.
3. 化粧品ボトル
Cosmetics brands demand near-optical clarity, smooth surface finish, and precise thread sealing. The ZQ110 processes high-transparency PS, ABS, PCTG, and EVA resins to produce premium lotion, serum, and toner bottles with 100% cap-to-thread sealing , no leakage, no burrs, and no waste material at the bottle mouth or base.
4. 医薬品ボトル
GMP pharmaceutical lines require absolutely consistent bottle weight, uniform wall thickness, and a precisely formed neck that accepts child-resistant closures reliably. The ZQ110 produces compliant HDPE and PP medicine bottles, vitamin containers, and supplement jars with tightly controlled dimensions in every cavity across every production shift.
5. 哺乳瓶
Baby feeding bottle production demands BPA-free resin compatibility, high optical clarity, and thread precision for leak-free nipple attachment. The ZQ110 processes food-safe PP and environmental corn-based bioplastics at high cavitation rates, allowing infant care brands to meet volume demands while maintaining the strict quality and safety standards required in this category.
6. スポイトボトル
The led bulb cover 射出ブロー成形機 concept shares the same precision optics challenge as eyedropper bottle production: thin walls, precise neck diameter, and optical-grade surface finish. The ZQ110 handles LDPE and HDPE eyedropper bottles from 5 ml to 30 ml with up to 18 cavities per shot, supporting high-volume ophthalmic and cosmetic dropper lines economically.
7. ボディウォッシュボトル
Body wash and shower gel bottles in the 250 ml to 500 ml range are a primary production target for the ZQ110, which achieves 5-8 cavities at these volumes. Bottles produced exhibit uniform side-wall thickness across the full body height, excellent base convexity for stable stacking, and a flat, burr-free mouth for reliable pump or cap fitment in automated filling lines.
8. Shampoo Bottles
シャンプー、コンディショナー、ヘアトリートメントボトルを製造するパーソナルケアブランドは、ZQ110のマルチキャビティ金型全体にわたって一貫したショルダーテーパー形状を維持できる能力から恩恵を受けています。ボトルは、底部の溶着線がなく、継ぎ目の弱点もなく、サイクルあたりの重量変動が1%未満でストリッピングから排出されるため、世界中の競争の激しい小売市場およびプロフェッショナル美容市場におけるプレミアムブランドのパッケージング要件を満たします。
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| 医薬品ボトル | 化粧品ボトル |
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| 日常的に使用する化学薬品ボトル | 哺乳瓶 |
ISBMマシン vs. IBMマシン
作業プロセス
An ISBM machine (injection stretch blow molding machine) adds a mechanical stretching rod step between injection and blowing, which biaxially orients the polymer chains and is essential for producing PET carbonated beverage bottles with high strength. An IBM injection blow molding machine like the ZQ110 uses injection followed directly by blow molding without stretching, making it ideal for producing PP, HDPE, PS, and PVC containers where biaxial orientation is not required but where uniform wall thickness and zero-waste output are priorities.
Molding Principle and Material Performance
The injection stretch blow molding machine principle stretches the preform both axially (via stretch rod) and radially (via air pressure), enhancing the tensile strength, barrier properties, and optical clarity of PET through biaxial orientation. The IBM process , as executed by the ZQ110 , relies on direct inflation without stretching, producing containers with excellent uniform wall thickness, strong convex bases, and consistent gram weight across all cavities, which are the defining quality attributes for pharmaceutical, cosmetic, and personal care packaging.
Product Shape and Complexity
A single stage injection stretch blow molding machine is capable of forming large, complex bottle shapes such as wide-body carbonated beverage containers and mineral water bottles with high aspect ratios. An IBM machine such as the ZQ110 is optimized for smaller, simpler bottle shapes in the 10 ml to 1,000 ml range , the sweet spot for pharmaceutical vials, cosmetic jars, eyedroppers, shampoo bottles, and household chemical containers , where dimensional precision and output volume matter most.
Application Scenarios and Market Fit
Injection stretch blow molding machine manufacturers primarily target carbonated beverage, mineral water, and edible oil production lines where PET is the dominant material and large container sizes are standard. The ZQ110 IBM machine targets pharmaceutical companies, cosmetics brands, personal care manufacturers, food supplement packagers, and specialty chemical bottlers , industries where the combination of high cavity count, zero scrap, 100% sealed bottle necks, and multi-material capability gives it a decisive competitive advantage over both ISBM and extrusion blow alternatives.
比較表
| 特徴 | ISBMマシン | IBM Machine (ZQ110) |
|---|---|---|
| 作業プロセス | 射出成形、延伸成形、ブロー成形 | 射出成形、ブロー成形 |
| 成形原理 | Enhance material via biaxial stretching | Direct blow molding without stretching |
| 製品パフォーマンス | 高い強度と優れた透明性 | Uniform wall thickness, zero scrap |
| 製品の形状 | 複雑で大きなボトルの形状 | Precise small-to-mid size bottles |
| 成形材料 | 主にPET | PE, PP, PVC, PS, ABS, PCTG, EVA |
| アプリケーションシナリオ | Carbonated beverage, mineral water | Pharmaceuticals, cosmetics, packaging |
|
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| IBMマシン | ISBMマシン |
ZQシリーズ自動金型の特性
1. Activity-Designed Cavity and Neck Blocks
The injection mold cavity and neck blocks on ZQ Series tooling are independently movable by design, allowing worn or damaged inserts to be replaced without dismounting the entire mold assembly. A specially designed oil and water circuit layout maintains stable, precise temperature distribution throughout the mold, ensuring consistent tube billet (preform) dimensions from the first shot to the millionth. This interchangeability reduces mold maintenance downtime significantly and keeps long-run production costs predictable.
2. Premium Steel Alloy Construction
All injection mold bodies and blow mold components are manufactured from either imported S136 high-grade steel alloy or 4Cr13 stainless steel. These materials combine high surface hardness with excellent corrosion resistance, extending mold service life to several million cycles under normal production conditions. Blow mold bodies can also be fabricated in aluminum magnesium alloy for faster thermal cycling, offering a practical trade-off between cycle time improvement and total lifespan depending on the production schedule and resin type.
3. Optimized Hot Runner and Preform System
ZQシリーズの金型は、最適化されたホットランナーシステムとプリフォーム形状を採用し、すべてのキャビティにおいてグラム重量のばらつきと肉厚のばらつきをほぼゼロ公差に抑えています。マンドレルの特殊な内部冷却チャネル構造により、成形サイクルを短縮しながら、キャビティ全体にわたって効果的かつ均一なコア冷却を実現します。この組み合わせにより、ブロー成形工程に入るすべてのプリフォームが熱的にも寸法的にも同一となり、これが完成品のボトル品質の一貫性の基盤となります。
4. 100% Sealed Thread and Mouth Accuracy
The neck inserts in ZQ Series molds are machined and inspected to exacting dimensional tolerances so that the bottle thread profile is accurate and the fit between bottle and cap achieves 100% hermetic sealing in every shot across the full production run. This is a non-negotiable requirement in pharmaceutical packaging (where leakage can destroy product sterility) and in liquid personal care packaging (where leakage represents a direct product loss and liability risk during retail distribution).
5. Zero Burrs, Zero Waste at Mouth and Base
Because the ZQ110 injection blow molding process forms the bottle neck at the injection station and the bottle body at the blow station without any trimming operation, both the bottle mouth and the bottle base exit the stripping station with no burrs, no flash, and no waste material whatsoever. There is no equivalent to the extrusion blow molding pinch-off seam at the base or the cut-off trim at the neck , which means zero secondary trimming operations, zero labor for deflashing, and zero raw material waste in every production cycle.
6. Consistent Product Dimensions Across All Cavities
ZQ Series mold engineering ensures that all finished bottles produced from a multi-cavity tool , whether 8, 12, 14, or 20 cavities , are dimensionally identical in size, weight, mold parting line location, and wall thickness. This cavity-to-cavity consistency is essential for automated downstream operations including high-speed filling, capping, labeling, and cartoning machines, which require absolutely uniform bottle geometry to operate reliably at full rated speed without manual intervention or jam clearance.
適合する原材料
One of the most significant commercial advantages of the ZQ110 plastic injection blow molding machine is its broad raw material compatibility, which allows a single machine to serve multiple product categories and packaging specifications. The following resins are fully supported by the ZQ110 injection system, and each offers distinct performance characteristics suited to different end-use applications.
高密度ポリエチレン（HDPE）は、IBM製機械で最も広く使用されている樹脂であり、医薬品ボトル、家庭用化学薬品容器、パーソナルケア製品の包装材として標準的に使用されています。HDPEは優れた耐薬品性、FDA準拠の食品安全性、高い剛性対重量比を備えているため、ZQ110で製造されるキャップ、スクイーズボトル、点眼容器に最適です。低密度ポリエチレン（LDPE）は、より高い柔軟性と圧縮性を備えており、ユーザーが手動で圧力をかけて製品を吐出する点眼ボトルやチューブによく使用されます。LDPEの低い溶融粘度は、標準温度でZQ110の65mmスクリューをスムーズに通過します。
Polypropylene (PP) is preferred for food packaging, infant feeding bottles, and medical containers because it withstands autoclave sterilization temperatures and is free of BPA and plasticizers. The ZQ110 processes PP reliably across a wide melt flow index range, producing bottles with excellent hinge fatigue resistance and high heat tolerance. Polystyrene (PS), including high-transparency PS and lactic acid bacteria (PS-LA) grades, is used for clear cosmetic containers, yogurt drinks, and specialty food packaging where optical clarity and smooth surface finish are essential marketing requirements. The ZQ110 handles both standard and high-clarity PS grades.
Polyvinyl Chloride (PVC) finds application in pharmaceutical blister packaging and specialty liquid containers where high clarity combined with excellent barrier properties is required. Acrylonitrile Butadiene Styrene (ABS) offers superior impact strength and a premium cosmetic surface finish, used for high-end perfume caps, compact containers, and electronic accessory housings produced via injection blow molding. PCTG (glycol-modified polycyclohexylene terephthalate) combines glass-like clarity with excellent chemical resistance and is increasingly used for premium cosmetic and medical device packaging on injection blow moulding machines like the ZQ110. EVA (ethylene-vinyl acetate) provides rubber-like flexibility and UV stability, used in specialty squeeze containers and tube-bottle hybrids. Finally, Environmental Corn Material (PLA-based bioplastics) from sustainable sources can also be processed on the ZQ110 for brands committed to reducing petrochemical resin usage in their packaging, supporting circular economy packaging initiatives across all end-use sectors.
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Injection Blow Molding Machine Maintenance
1. Daily Lubrication and Inspection
Before each production shift, operators should inspect and lubricate all moving components including the rotary table bearing, tie rod threads, mandrel guide rails, and mold platen slides using the specified lubricant grades listed in the ZQ110 maintenance manual. Checking that oil levels in the hydraulic reservoir are within the correct operating range, and confirming that the hydraulic dual-system pressure reads correctly on both circuit gauges, takes less than 10 minutes and prevents the majority of unplanned mechanical stoppages that could otherwise occur mid-production.
2. Hydraulic System Maintenance
The hydraulic dual system on the ZQ110 should be serviced at regular intervals: hydraulic oil should be replaced every 2,000-3,000 running hours or annually (whichever comes first), and hydraulic filter elements should be inspected every 500 hours and replaced if contaminated. Maintaining clean hydraulic oil is critical for the performance of the pressurized clamping mechanism, which relies on precise pressure differentials to achieve its 20%-30% energy saving over conventional single-system designs. Any unusual noise, pressure drop, or slow cycle response should be investigated and corrected promptly.
3. Barrel and Screw Maintenance
The 65 mm injection screw and barrel should be purged with a compatible purging compound whenever switching between resin types, and thoroughly cleaned during any extended shutdown period exceeding 48 hours. Regular dimensional inspection of screw flight clearance against the barrel bore identifies wear before it affects injection weight repeatability. Barrel heating zones should be verified for temperature uniformity using a calibrated pyrometer at least quarterly, as heating element degradation can cause localized cold spots that produce unmixed resin and cosmetic defects in finished bottles.
4. Mold Maintenance and Cleaning
Injection and blow molds should be removed from the machine for thorough cleaning and inspection at intervals matching the production volume of the resin being run. Cavity surfaces should be polished to remove resin deposits, and all cooling water channels should be flushed and descaled to maintain thermal transfer efficiency. Neck inserts and cavity blocks showing dimensional wear should be replaced before tolerances drift outside the specification limits that guarantee 100% cap sealing. Properly maintained ZQ Series molds achieve service lives of several million cycles.
5. Cooling Water System Maintenance
The ZQ110 cooling system (water flowage 4 M3/h, pressure 0.3-0.4 MPa) requires monthly inspection of all water hose connections, flow control valves, and the chiller or cooling tower performance to confirm that inlet temperature and flow rate remain within specified limits. Cooling water quality should be treated with corrosion inhibitors appropriate for aluminum and steel cooling channels, and water pH should be monitored to prevent scale buildup that reduces cooling efficiency and causes inconsistent bottle wall thickness from cycle to cycle.
6. Servo Motor and Electrical System Checks
The servo rotation system and all electrical control components should be inspected quarterly by a qualified technician. Servo motor encoder cables should be checked for wear and secure connection, as loose encoder signals can cause mistimed rotation steps that produce misaligned preforms at the injection station. Control panel cooling fans, contactors, and relay terminals should be cleaned of dust buildup that can cause overheating in warm factory environments. All parameter backups should be saved to external storage before any electrical maintenance work is performed.
How to Choose the Right Injection Blow Molding Machine
Match Machine Tonnage to Your Bottle Volume
型締め力は、射出ブロー成形機のサイズを決定する主要な要素です。大型ボトル（250ml～1,000ml）は、射出圧力で金型が開かないように、より高い型締め力が必要です。一方、小型ボトル（5ml～100ml）は、ZQ60（600kN）やZQ80（800kN）などの中型機で効率的に製造できます。1,100kNのZQ110は、キャビティ数の多い100ml～500ml容器を生産するラインや、幅広いボトルサイズに対応できる柔軟性を必要とするラインに最適な選択肢です。
Define Your Required Output Volume
Before requesting an injection blow molding machine price, calculate your required annual output in bottles per year and divide by your planned production hours. This gives you the minimum output rate (bottles per hour) your machine must achieve. Then select the machine model and mold cavitation count that meets or exceeds this rate at a realistic cycle time. The ZQ110 with 12 cavities at a 4-second cycle produces approximately 10,800 bottles per hour for 100 ml containers , use this calculation method for your own target volume and bottle size.
Confirm Resin Compatibility
加工予定の樹脂グレードに合わせて、機械のスクリュー径、L/D比、バレル加熱ゾーン構成が適切であることを確認してください。PVCは耐腐食性のバレルおよびスクリュー材料と、慎重なパージ手順が必要です。ABSのような高粘度樹脂は、より高い射出圧力と精密な温度制御が必要です。ZQ110は、65mmのスクリュー、22:1のL/D比、5+Nのバレルゾーンを備えているため、特別な改造なしに、一般的に使用されるIBM樹脂の全範囲に対応できます。そのため、多品種包装工場で好まれています。
Evaluate Total Cost of Ownership, Not Just Machine Price
射出ブロー成形機のサプライヤーを比較検討する際は、初期購入価格に加え、エネルギー消費量、金型寿命、スペアパーツの入手可能性、アフターサービスも評価対象に含めてください。ZQ110は、20%-30%のエネルギー効率の高さと、S136/4Cr13鋼構造による長い金型寿命により、5～7年の機械寿命で1万本あたりの総コストを大幅に削減できます。選定プロセスにおいては、すべてのサプライヤーからエネルギー消費量データと金型寿命保証を文書で入手してください。
Assess After-Sales Support Capability
For buyers in markets like Korea, India, Turkey, Brazil, Russia, South Africa, Mexico, or the USA who are considering a customized injection blow molding machine for sale from overseas, after-sales support infrastructure is as important as machine specifications. Verify that the manufacturer has experienced installation engineers available for on-site commissioning, that spare parts (especially mandrels, screw tips, and barrel heater bands) can be shipped within an acceptable lead time, and that remote diagnostic support is available in your time zone.
IBM vs. ISBM vs. Extrusion Blow: Choose the Right Process
If your primary products are PET carbonated drink or mineral water bottles requiring biaxial orientation, an injection stretch blow molding machine is the correct technology. If your products are PP, HDPE, or PS bottles for pharmaceutical, cosmetic, or personal care use, an IBM machine like the ZQ110 offers superior quality (uniform wall, zero scrap, sealed thread) at a lower total cost. Extrusion blow molding is typically only chosen for large containers, asymmetric shapes, or very short production runs where mold cost is the overriding factor.
Ever-Powerの射出ブロー成形機を選ぶ理由とは？
Mexico Ever-Power ISBM Machinery Co., Ltd. is a specialized manufacturer primarily engaged in the research, development, production, sales, and trade of automatic one-step injection-blowing hollow molding machines and supporting injection-blowing molds. Our product range encompasses injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, and full auxiliary equipment systems. The company is strategically located with excellent transportation access, enabling efficient domestic and international logistics.
Ever-Power maintains an outstanding R&D team composed of senior engineers and technical specialists with extensive hands-on experience in both injection-blowing machinery and precision injection-blowing mold design. This dual expertise allows us to offer customers truly integrated solutions: not just a machine, but a complete production system in which the IBM machine, the mold, and the auxiliary equipment are engineered and optimized together. Our engineers have accumulated deep practical knowledge across pharmaceutical packaging, food packaging, healthcare packaging, cosmetics packaging, and specialty plastic packaging applications.
当社は、販売前の詳細かつ徹底したコンサルティング、販売中のプロジェクト管理、および包括的な販売後の技術サポートをお客様に提供します。当社の製品は、HDPE、LDPE、PP、PS（乳酸菌グレードを含む）、高透明PS、ABS、環境コーン材料、EVA、およびPCTG樹脂を加工でき、世界中の市場向けに1ml～1,000mlのプラスチック容器を製造できます。ZQシリーズの欧州構造規格にコミットした大手射出ブロー成形機メーカーとして、当社工場から出荷されるすべての機械が、ZQ110を韓国、インド、トルコ、ブラジル、ロシア、南アフリカ、メキシコ、米国、およびそれ以外の射出ブロー成形機サプライヤーとエンドユーザーにとって信頼できる選択肢にした型締め力、エネルギー効率、および寸法精度仕様を満たしていることを保証します。
Ever-Power adheres to the enterprise development philosophy of self-reliance, integrity, pragmatism, innovation, and responsibility. We build one-stop turnkey project capability so that customers from machine selection through installation, operator training, production ramp-up, and long-term maintenance have a single accountable partner. Whether you are evaluating your first plastic injection blow molding machine, upgrading aging capacity, seeking a direct replacement of Aoki injection blow molding machine performance, or scaling to multi-line production, Ever-Power has the engineering depth, manufacturing capability, and global service reach to support your project successfully.
よくある質問
Q: What is the difference between an injection blow molding machine and an injection stretch blow molding machine?
A: An IBM injection blow molding machine uses two stations: injection (preform formation) and blow molding (final bottle formation), without any mechanical stretching step. An injection stretch blow molding machine adds a stretch rod that elongates the preform axially before radial inflation, orienting the PET polymer chains to enhance strength and clarity. IBM is best for PP, HDPE, PS, and PVC bottles in pharmaceutical, cosmetic, and personal care packaging. ISBM is the standard process for PET carbonated beverage and mineral water bottles.
Q: What bottle sizes can the ZQ110 injection blow molding machine produce?
A: The ZQ110 plastic injection blow molding machine supports bottle heights from 1 mm to 2,000 mm (suitable bottle height range) with a maximum bottle diameter of 120 mm. In practical production terms, it is most commonly used for containers from 10 ml to 1,000 ml, covering the full range of pharmaceutical vials, cosmetic bottles, personal care containers, and food supplement jars. Mold cavitation is highest for smaller bottles (20 cavities at 10 ml) and lowest for larger containers (3-4 cavities at 1,000 ml).
Q: How does the ZQ110 achieve 20%-30% energy savings compared to other injection blow molding machines?
A：エネルギー節約は、ZQ110独自の加圧式型締め構造によるものです。ブースターシリンダーは金型の開閉動作から分離されているため、高い型締め力が必要な時（射出成形時とブロー成形時）にのみ作動し、移動時には作動しません。油圧デュアルシステム構成とサーボ回転駆動を組み合わせることで、従来のシングルシステム設計で発生する高圧油圧損失を回避しています。これにより、同業他社の同等射出ブロー成形機と比較して、生産時間あたりの電力消費量を20%～30%削減できます。
Q: What raw materials does the ZQ110 IBM machine support?
A: The ZQ110 injection blow molding machine is compatible with HDPE, LDPE, PP, PS (including high-clarity and lactic acid bacteria grades), PVC, ABS, PCTG, EVA, and environmental corn-based bioplastics. The 65 mm screw with 22:1 L/D ratio and 5+N independent heating zones ensure optimal melt quality across all supported resin grades. If you are looking for a PET injection blow molding machine, note that PET is not the primary target material for IBM; PET is better processed on an ISBM machine for stretch-oriented bottles.
Q: Is the ZQ110 a good replacement for Aoki injection blow molding machine models?
A: はい、ZQ110は、競争力のある価格で最新のエネルギー効率の高いヨーロッパ構造のIBM製射出ブロー成形機を求める工場において、青木製ブロー成形機の代替機として頻繁に選ばれています。青木製ブロー成形機は業界で高く評価されていますが、ZQ110は20%～30%高い型締め力、標準化されたサーボ回転、加圧式型締めシステムを備えており、エネルギーコストを大幅に削減できます。金型の適合性はケースバイケースで評価する必要がありますが、青木製ブロー成形機からZQ110への移行を検討されているお客様には、エバーパワーのエンジニアリングチームが金型の適合化や新規金型設計をサポートいたします。
Q: What is the typical lead time and delivery process for the ZQ110 injection blow molding machine?
A: Standard lead time for the ZQ110 machine body is typically 6-8 weeks from order confirmation, depending on current production schedule. Molds ordered together with the machine may have a 10-14 week lead time depending on cavitation count and complexity. Ever-Power handles full export documentation, packing list, commercial invoice, and can assist with customs clearance documentation for customers in Korea, India, Turkey, Brazil, Russia, South Africa, Mexico, the USA, and other markets. Contact us for a specific delivery schedule quotation for your destination country.
Q: How does the ZQ110 compare to scrap-edge injection blow molding machine designs?
A: A scrap edge injection blow molding machine based on the extrusion blow principle generates 20%-40% material waste in the form of flash and pinch-off trims that require grinding and reprocessing. The ZQ110 IBM process produces zero scrap in normal production because the bottle neck is formed by injection (not by cut-off) and the bottle base is formed by blow molding (not by pinch-off welding). This zero-waste characteristic means 100% of the raw material input becomes saleable product, which is a significant material cost advantage that compounds with production volume over time.
Q: What installation and training support does Ever-Power provide for the ZQ110?
A: Ever-Power provides on-site installation and commissioning service by experienced senior engineers who are responsible for machine leveling, hydraulic and pneumatic connection, mold installation, initial parameter setting, first-article production approval, and operator training. Training covers machine operation, mold changeover procedure, parameter optimization for the target resin, daily maintenance routines, and basic fault diagnosis. Training duration is typically 5-7 days on-site for a standard installation. Remote technical support is available 24/7 after installation for any operational questions that arise during production ramp-up.
Q: Can the ZQ110 produce LED bulb covers or specialty transparent parts?
A：LED電球カバー射出ブロー成形機の用途では、高い光学的透明度、薄く均一な肉厚、そして精密な形状が求められます。ZQ110は、機械の寸法範囲（最大ボトル直径120mm、最大高さ220mm）内の特定のLED拡散カバー形状において、これらの要件を満たす高透明度のPS、PCTG、およびABS樹脂を加工できます。LEDカバーの製造要件をお持ちのお客様は、ご注文前に、ZQ110のキャビテーション数とボトル形状パラメータがお客様の特定のLEDカバー設計に適合するかどうかを、弊社のアプリケーションエンジニアにご相談いただくことをお勧めします。
Q: How should I request a customized injection blow molding machine quotation from Ever-Power?
A: To receive an accurate quotation for a customized injection blow molding machine for sale, please prepare the following information before contacting us: target bottle volume range (ml), bottle height and diameter, resin type(s) to be processed, required output per hour (bottles/hour), and any special requirements regarding mold material, cavitation count, or auxiliary equipment. Our engineering team will use this information to recommend the optimal machine model and mold configuration, provide a detailed price for injection blow molding machine and mold package, and propose a project timeline from order to machine delivery and commissioning at your factory.
顧客レビュー
Park Ji-ho, Production Manager, Korea
「以前使用していたアジア製の旧型機2台をZQ110 1台に置き換えたところ、型締め安定性の違いは初日から明らかでした。12キャビティの金型で100mlのHDPE製医薬品ボトルを製造していますが、12キャビティすべてにおいて0.5g以内の誤差で安定した重量が得られています。これは以前のどの機種よりも優れた結果です。機械は稼働開始から約8ヶ月経ちますが、ダウンタイムはほとんどありません。設置チームは予定通りに到着し、試運転は1週間以内に完了しました。」
ラジェシュ・メータ、工場オーナー、インド
「当初、射出ブロー成形機の価格が心配でしたが、12ヶ月間のエネルギー節約額を計算した結果、これが長期的に見てより良い投資であることが明確になりました。当社では30mlから250mlまでのPP製化粧品ボトルを製造しており、金型の交換も比較的迅速です。設置後数ヶ月間、質問があった際には技術サポートが迅速に対応してくれました。全体的に見て、この機械で製造されるボトルの品質は、以前使用していた押出ブロー成形ラインよりもはるかに優れています。」
アフメト・ユルドゥルム、トルコ事業部長
「当社では、化粧品ライン用のPS透明ボトルと洗浄剤ライン用のHDPEボトルの両方を同じ装置プラットフォームで処理できる機械が必要でした。ZQ110はどちらの用途にも非常に優れています。樹脂を切り替える際にはパージとパラメータの変更が必要ですが、問題なく対応できます。ヨーロッパスタイルの構造は非常に堅牢な印象を与え、同じ価格帯の中国製機械と比べて明らかに優れた品質です。この度、新設の生産工場用に2台目のZQ110を発注しました。」
ドミトリ・ヴォルコフ、工場長、ロシア
「ZQ110をロシアの当社施設に搬入する際の物流調整は、Ever-Powerチームによってプロフェッショナルに行われました。輸出に必要な書類はすべて手配され、機械は完璧な状態で到着しました。当社のメンテナンスチームは、デュアル回路レイアウトが十分に文書化されているため、油圧システムのメンテナンスが非常に簡単だと感じました。当社では5キャビティ金型を使用してHDPE製の500mlシャンプーボトルを製造していますが、ボトルは底面の凸形状が非常に良く、肉厚のばらつきもありません。この投資には大変満足しています。」
Themba Nkosi 氏、購買ディレクター、南アフリカ
「他の射出成形機メーカーではなくEver-Powerを選んだ決め手は、営業チームの対応の速さでした。技術的な質問にはすべて丁寧に答えてくれ、類似設備の実際の生産データも提供してくれました。納期についても正直に説明してくれました。ZQ110は注文確定から7週間で納入されましたが、このサイズの装置としては非常に速いです。当社の医薬品包装工場で4ヶ月間稼働しており、60mlのPP製薬瓶を生産しています。品質は常に素晴らしく、オペレーターのトレーニングもスムーズでした。」
カルロス・ソウザ、生産監督、ブラジル
「長年、旧型の青木製射出ブロー成形機を使用していましたが、買い替え時期が来た際、業界関係者から、青木製射出ブロー成形機の性能を同等に、より優れたコストパフォーマンスで代替できるエバーパワー社製の機を検討するよう勧められました。ZQ110は、技術的な比較検討において非常に印象的でした。タレット同期用の精密角度調整機構は、これまで見てきたどの機種よりも明らかにスムーズです。9ヶ月の稼働を経て、この選択は正しかったと確信しています。生産稼働率は非常に高く、スペアパーツの供給も安定しています。」
マイケル・トンプソン、製造エンジニア、アメリカ合衆国
「当社の工場では、LDPE製の10mlスポイトボトル用の20キャビティ金型を使用していますが、ZQ110は完璧に対応してくれます。4秒のサイクルタイムで毎時約18,000本のボトルを生産できており、これはまさに当社の生産計画で求められていた量です。当初、工場の設備における冷却水システムの接続についていくつか疑問点がありましたが、技術チームがリモートで迅速に解決してくれました。IBMのプロセスはスクラップゼロを実現しているため、以前の押出成形設備と比較して原材料の消費量を大幅に削減できました。機械とサービスの両方に大変満足しています。」
マリア・ゴンザレス、メキシコの生産監督
「弊社では、ZQ110を化粧品ラインで10ヶ月以上使用し、250mlのPCTG製ボディローションボトルを製造しています。8キャビティの金型は、現在の生産量に対して十分な生産速度を提供してくれます。また、この機械から出てくるPCTGボトルの透明度は素晴らしく、ブランドのお客様からも高い評価をいただいています。メキシコのEver-Power社の設置チームは予定通りに到着し、オペレーター研修を含めてわずか5日間で試運転が完了しました。稼働開始後の質問にも迅速に対応していただきました。化粧品包装工場であれば、どの工場にもこの機械をお勧めします。」
プリヤ・シャルマ、インド物流・調達マネージャーia
「私は当社の包装工場グループの物流を担当していますが、ZQ110の納入は非常にスムーズに行われました。必要な出荷書類はすべて事前に提供され、通関手続きのサポートも受けられ、機械は海上輸送用にしっかりと梱包されていました。到着時には損傷は一切ありませんでした。機械と同時に注文した30ml PP食品サプリメントボトル用の金型も非常に高品質で、ねじ山の精度は完璧、キャップのシール性も初回検査で100%に合格しました。射出ブロー成形機のサプライヤーをお探しの方には、Ever-Powerの機械品質、金型品質、そして物流サポートの組み合わせは他に類を見ないほど優れていると自信を持ってお勧めします。」
追加情報
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