Máquina de moldeo por inyección-soplado ZQ110 (europea)
La ZQ110 es una máquina de moldeo por inyección-soplado de alta gama, diseñada conforme a la normativa estructural europea, que ofrece una fuerza de cierre de 1100 kN (20%-30%), superior a la de máquinas similares de su categoría. Diseñada como una auténtica máquina de moldeo por inyección-soplado de un solo paso, integra la inyección de preformas, el moldeo por soplado y el desmoldeo en un único ciclo continuo con un tiempo de ciclo en seco de 4 segundos, lo que la convierte en una de las máquinas de moldeo por inyección-soplado de plástico más productivas disponibles para la producción de volumen medio a alto.
The ZQ110 is a premium injection blow molding machine engineered to the full European structural standard, delivering a clamping force of 1,100 KN , 20%-30% greater than comparable machines in the same class. Designed as a true one step injection blow molding machine, it integrates preform injection, blow molding, and stripping into a single seamless cycle with a 4-second dry cycle time, making it one of the most productive plastic injection blow molding machines available for mid-to-large volume production. The standard servo rotation system ensures smooth, repeatable operation, and the precision 65 mm screw with 22:1 L/D ratio provides an injection weight of 540 g , ideal for processing a wide range of thermoplastic resins including HDPE, LDPE, PP, PS, PVC, ABS, and PCTG.
As a leading injection blow molding machine manufacturer, Ever-Power engineered the ZQ110 with a unique pressurized clamping structure in which the booster cylinder does not participate in mold opening or closing, achieving 20%-30% lower energy consumption versus industry peers , a genuine advantage for pharmaceutical packaging lines, cosmetics factories, food-grade bottle production, and chemical container manufacturing. Whether you are seeking a reliable IBM injection blow molding machine for high-cavitation pharmaceutical vials, a customized injection blow molding machine for sale in beverage or personal care, or a direct replacement of Aoki injection blow molding machine capacity, the ZQ110 delivers proven performance, long mold life, and zero-scrap production in every cycle.
Cavitación del molde (para referencia)
| ApproxVolume | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
| Cavitación máxima | 20 | 18 | 14 | 12 | 8 | 5-6 | 3-4 |
Especificaciones técnicas
| Artículo | Unidad | ZQ110 |
| Injection System | ||
| Diámetro del tornillo | mm | 65 |
| Tornillo L/D | % | 22:1 |
| Injection weight | gramo | 540 |
| Potencia calorífica | KW | 20 |
| Número de zona de barriles | 5+N | |
| accidente cerebrovascular por inyección | mm | 200 |
| Sistema de sujeción | ||
| Fuerza de sujeción de la inyección | KN | 1100 |
| Carrera de apertura para la inyección | mm | 140 |
| Clamping force of blowing | KN | 150 |
| Golpe de apertura para soplar | mm | 140 |
| Lifing height of rotary table | mm | 70 |
| Moho | ||
| Tamaño máximo de la placa (largo x ancho) | mm | 1100x460 |
| Espesor del molde | mm | 280 |
| Diámetro de la botella | mm | 120 |
| Bottle height | mm | 220 |
| Altura adecuada de la botella | mm | 1-2000 |
| golpe de despojo | mm | 260 |
| Sistema hidráulico | ||
| Presión hidráulica | Mapa | 14 |
| Potencia del motor | KW | 22+22 |
| Ciclo seco | S | 4 |
| Potencia total | KW | 80 |
| Potencia operativa | % | 52-70 |
| Otros | ||
| Min.Air pressure of compressed air | MPa | 0.7-1.2 |
| capacidad de aire comprimido | M³/min | 0.7 |
| flujo de agua | M³/h | 4 |
| Presión del agua de refrigeración | MPa | 0.3-0.4 |
| Dimensiones (largo x ancho x alto) | METRO | 5x1.8x2.2 |
| Peso neto | Tonelada | 15 |
Marca y modelo reemplazables
| Poder eterno | Fuerza de sujeción | Jomar | SUMA | Uniloy | Flora |
| ZQ40 | 40T | IBM40 | 40iB | UIB70 | IBM45 |
| ZQ60 | 60T | IBM65 | 65iB | UIB90 | IBM50 |
| ZQ80 | 80T | IBM85S | 85iB | UIB120 | IBM85 |
| ZQ110 | 110T | IBM135 | 135iB | UIB150 | IBM135 |
| ZQ135 | 135T | IBM175 | 175iB | UIB180 |
Diámetro del tornillo de máquina IBM
| Poder eterno | Diámetro del tornillo | Jomar | SUMA | Flora |
| ZQ40 | 40/45 | 35/40 | 40 | 45 |
| ZQ60 | 45/50 | 45 | 40/50 | 50 |
| ZQ80 | 55 | 55 | 50/60 | 50 |
| ZQ110 | 65 | 65 | 65/76 | 70 |
| ZQ135 | 70 | 70 | 65/76 |
Peso de inyección de la máquina IBM
| Poder eterno | Peso de inyección | Jomar | SUMA | Flora |
| ZQ40 | 190/260 | 180 | 169 | 180 |
| ZQ60 | 260/383 | 205 | 169/264 | 240 |
| ZQ80 | 466 | 300 | 333/480 | 310/280 |
| ZQ110 | 540 | 450/550 | 580/770 | 560 |
| ZQ135 | 650 | 450/550 | 580/770 |
Fuerza de sujeción de inyección de máquina IBM
| Poder eterno | Fuerza de sujeción por inyección | Jomar | SUMA | Flora |
| ZQ40 | 400 kN | 340 kN | 386 kN | 350 kN |
| ZQ60 | 600 kN | 460 kN | 580 kN | 500 kN |
| ZQ80 | 800 kN | 680 kN | 720 kN | 700 kN |
| ZQ110 | 1100 kN | 1210 kN | 1200 KN | 1250 kN |
| ZQ135 | 1350 kN | 1560 kN | 1600 kN |
Tamaño del molde de la máquina IBM
| Poder eterno | Tamaño del molde | Jomar | SUMA | Flora |
| ZQ40 | 480 × 340 | 394 × 508 | 470 × 350 | 450 × 390 |
| ZQ60 | 600 × 390 | 432 × 660 | 620 × 400 | 620 × 430 |
| ZQ80 | 800 × 400 | 464 × 749 | 700 × 400 | 620 × 430 |
| ZQ110 | 1100 × 460 | 559 × 1118 | 1000 × 500 | 900 × 480 |
| ZQ135 | 1300 × 500 | 635 × 1372 | 1200 × 600 |
Tamaño de máquina IBM
| Poder eterno | Tamaño del molde (M) | Jomar | SUMA | Flora |
| ZQ40 | 3,8 × 1,3 × 1,7 | 2,72 × 1,9 × 2,75 | 3,8 × 1,5 × 2,3 | 4,05 × 1,52 × 2,55 |
| ZQ60 | 3,8 × 1,4 × 1,8 | 2,92 × 1,98 × 3,41 | 4 × 1,7 × 2,3 | 620 × 430 × 2,55 |
| ZQ80 | 4,5 × 1,6 × 2 | 3,33 × 1,94 × 3,41 | 4,5 × 2 × 2,6 | 620 × 430 × 2,55 |
| ZQ110 | 5 × 1,8 × 2,2 | 3,79 × 2,4 × 3,41 | 5 × 2,4 × 2,7 | 900 × 480 × 2,55 |
| ZQ135 | 5,5 × 2 × 2,4 | 4,22 × 2,67 × 3,58 | 6 × 2,6 × 2,7 |
Nota: Las marcas se mencionan únicamente para ayudar a los clientes a elegir productos, no para vender los productos de esas marcas.
ZQ110 Injection Blow Molding Machine Features
1. Full European-Style Structure
The ZQ110 adopts a complete European-standard machine architecture, delivering a clamping force of 1,100 KN that surpasses comparable injection blow molding machines in the same tonnage category by 20%-30%. This structural advantage provides exceptional dimensional stability across all supported materials, reduces vibration-induced defects during high-speed cycling, and extends the operational lifespan of both the machine frame and the molds. For factories running long-shift production, this structural robustness translates directly into fewer unplanned stoppages and lower total cost of ownership.
2. High-Precision Angle Divider
The standard high-precision angle divider enables perfect synchronization between mold opening/closing actions and turret lifting, eliminating the micro-timing errors that cause flash, misalignment, or thread defects in the finished bottle neck. This synchronized control is especially critical for pharmaceutical packaging factories where thread precision and seal integrity are non-negotiable. Operators of all skill levels can manage the system effectively, as the servo rotation parameters are clearly defined and easily repeatable without manual recalibration between production runs.
3. Estructura de sujeción presurizada única
The ZQ110 features a patented pressurized clamping design in which the booster cylinder does not participate in the mold opening and closing action, with a hydraulic dual system as standard. This decoupled approach reduces energy consumption by 20%-30% versus industry peers, lowering the electricity cost per 10,000 bottles significantly. For any factory evaluating injection blow molding machine price on a total-cost basis, this energy saving translates to a measurable return within the first year of operation, making the ZQ110 a smart long-term investment.
4. High-Capacity Multi-Cavity Performance
With up to 20 cavities for 10 ml bottles and 12 cavities for 100 ml containers, the ZQ110 supports serious volume throughput without compromising wall thickness uniformity. The 4-second dry cycle is among the fastest in its class for an IBM injection blow molding machine at this clamping force level. Combined with zero-scrap production , a core advantage of injection blow molding over extrusion blowing , the output efficiency and material yield of this machine make it the preferred choice for cosmetics and pharmaceutical packaging factories focused on per-unit cost reduction.
5. Versatile Material Compatibility
The ZQ110's precision screw geometry (65 mm diameter, 22:1 L/D, 5+N heating zones) accommodates a broad range of resin types including HDPE, LDPE, PP, PS, PVC, ABS, PCTG, EVA, and environmental corn-based bioplastics. This material flexibility allows one machine to serve multiple production lines across pharmaceutical, cosmetics, food, and chemical packaging without hardware changeover. Whether you need a dedicated PET injection blow molding machine or a multi-resin production platform, the ZQ110 delivers consistent melt quality and stable processing across all supported grades.
6. Compact Footprint, Operator-Friendly Design
At 5 x 1.8 x 2.2 m and 15 tons net weight, the ZQ110 is a compact, self-contained system that requires no external preform oven, no separate stretch rod assembly, and minimal auxiliary equipment compared to equivalent-output extrusion blow lines. The integrated servo rotation system simplifies parameter setting, making training time for new operators short. This is particularly valued by injection blow molding machine suppliers and end users operating in markets like India, Turkey, Korea, and South Africa where technician availability may be limited.
IBM Machine Components
| 1 | Dispositivo de preparación/inyección de la pasta | 2 | Corredor caliente |
| 3 | Varilla central | 4 | Preforma de botella |
| 5 | Moldeo por inyección | 6 | Estación de inyección |
| 7 | Estación de soplado | 8 | Moldeo por soplado |
| 9 | Estación de despojado |
1. Dispositivo de preparación/inyección de la pasta
The stock preparation and injection device is the starting point of the production cycle. It includes the hopper, the 65 mm precision screw, barrel, and all heating zones, which collectively plasticize raw resin pellets and deliver measured shots of molten material into the injection mold. The 5+N heating zone configuration gives operators fine-grained temperature control across the barrel length to optimize melt homogeneity for each resin type.
2. Sistema de canal caliente
The optimized hot runner system channels molten resin from the injection device into each individual cavity with minimal pressure drop and temperature variation. A well-designed hot runner is critical for achieving equal filling balance across all cavities simultaneously, ensuring that gram weight deviation and wall thickness deviation are minimized across the entire mold. The ZQ Series hot runner is engineered specifically for the preform geometry requirements of injection blow molding.
3. Varilla central (mandril)
The mandrel is the central mechanical carrier of the ZQ110 process, serving simultaneously as the inner mold surface for preform formation, the transport mechanism between stations, and the air channel for bottle blowing. Its special internal structure enables rapid thermal cycling: it retains enough heat during injection to keep the preform formable, then delivers cooling air efficiently during blow molding. Short molding cycle times of 4 seconds are possible in large part because of the mandrel's superior cooling performance.
4. Preforma de botella
The bottle preform is the intermediate product formed at Station 1 before blow molding. Unlike ISBM processes, the preform in an IBM machine does not need to cool and be reheated, as it transfers directly to the blow station while still thermally conditioned. The preform design, including wall thickness distribution and neck geometry, is engineered in the injection mold to ensure that blow molding produces the intended final bottle shape with correct shoulder, body, and base geometry.
5. Moldeo por inyección
The injection mold on the ZQ110 accommodates platens up to 1,100 x 460 mm with a mold thickness of 280 mm. The cavity and neck inserts are made from imported S136 steel alloy or 4Cr13 stainless steel for long service life, with activity-designed cavity and neck blocks that can be replaced independently when worn. The injection mold forms the bottle neck to 100% dimensional accuracy, including thread pitch and diameter, which determines cap sealing performance.
6. Estación de inyección
The injection station is the structural assembly that holds the injection mold under 1,100 KN clamping force during the preform formation phase. The ZQ110's pressurized clamping mechanism ensures that the mold parting line remains tightly closed throughout the injection phase, preventing flash formation even at the highest injection pressures required for thick-walled containers or highly viscous resins. The station operates simultaneously with Stations 2 and 3, contributing to the machine's continuous-cycle efficiency.
7. Estación de soplado
The blow station receives the mandrel carrying the thermally conditioned preform and encloses it within the blow mold under 150 KN blowing clamping force. Compressed air at 0.7-1.2 MPa is then delivered through the mandrel to expand the preform into the full bottle shape. The blow station includes dedicated cooling circuits that solidify the bottle wall rapidly and consistently, enabling the machine to maintain its 4-second cycle time even for containers up to 220 mm in height.
8. Moldeo por soplado
The blow mold defines the final exterior geometry of the bottle, including all surface detail, body curvature, shoulder shape, and bottom profile. ZQ Series blow molds for the ZQ110 are available in aluminum magnesium alloy (for improved cooling efficiency) or S136/4Cr13 stainless steel for maximum service life. The mold is engineered with no parting line at the bottle mouth or bottom, so finished bottles exit without any burr, flash, or waste material requiring secondary trimming operations.
9. Estación de despojado
The stripping station is the final stage where finished, fully formed bottles are automatically ejected from the mandrels and transferred to the conveyor belt for downstream filling, labeling, or packaging. The stripping stroke of 260 mm is designed to accommodate bottle heights up to 220 mm without mechanical interference. Because the three stations operate simultaneously, stripping at Station 3 runs in parallel with injection at Station 1 and blowing at Station 2, which is why the ZQ110 achieves zero dead-cycle time between consecutive bottle outputs.
Principio de funcionamiento
Estación 1: Inyección de preformas
At Station 1, molten thermoplastic resin is injected under controlled pressure into the injection cavity, simultaneously forming the precise bottle neck geometry, thread profile, and preform body. The injection pressure and temperature are independently controlled through the 5+N barrel zones, ensuring a uniform melt distribution and accurate gram weight. Once the dwell time and cooling phase are complete, the mold opens and the mandrel carries the preform, still hot and dimensionally stable, to the blow molding station. The accuracy of the neck formation at this stage determines the thread precision and cap sealing performance of every finished bottle, which is why the ZQ110 injection system is engineered to exceptionally tight tolerances.
Estación 2: Moldeo por soplado
At Station 2, the preform arrives on the mandrel and is enclosed within the blow mold cavity. High-pressure air (0.7-1.2 MPa) is introduced through the mandrel's internal channel, inflating the preform outward so that it conforms precisely to the contours of the blow mold. The cavity shape fully determines the final bottle geometry, including diameter, shoulder taper, and body profile. Cooling water circulating in the mold walls solidifies the bottle rapidly and uniformly. Once the cooling phase is complete, the blow mold opens and the mandrel, now bearing a fully formed bottle, rotates to the stripping station. The simultaneous operation of all three stations means this step runs in parallel with injection and stripping, contributing to the machine's high-efficiency 4-second dry cycle.
Estación 3: Desvestimiento
At Station 3, the finished bottles are automatically stripped from the cold mandrels and discharged to the conveyor for downstream packaging or filling operations. Because the process produces no flash, no blank opening, and no cut-off waste, the output at this station is 100% usable finished product , a significant material cost advantage over extrusion blow molding, where 20%-40% of raw material becomes scrap. The three-station cycle of injection, blowing, and stripping operates fully in parallel and simultaneously, which is the key structural reason why the one step injection blow molding machine achieves such high output efficiency with minimal labor and energy input per unit produced.
Campos de aplicación
1. Chemical Bottles
The ZQ110 excels at producing HDPE and PP chemical bottles with uniform wall thickness and robust base convexity. These containers withstand exposure to solvents, cleaning agents, and industrial fluids, making this blow injection molding machine ideal for chemical packaging factories requiring zero-pinhole, high-integrity bottle walls.
2. Beverage Bottles
For still water, juice, and flavored drink lines, the ZQ110 produces food-grade PP and PS beverage bottles with consistent gram weight deviation below 1% per batch. High cavitation counts (up to 12 for 100 ml) support significant throughput volumes without secondary trimming or quality sorting operations downstream.
3. Botellas de cosméticos
Cosmetics brands demand near-optical clarity, smooth surface finish, and precise thread sealing. The ZQ110 processes high-transparency PS, ABS, PCTG, and EVA resins to produce premium lotion, serum, and toner bottles with 100% cap-to-thread sealing , no leakage, no burrs, and no waste material at the bottle mouth or base.
4. Frascos farmacéuticos
GMP pharmaceutical lines require absolutely consistent bottle weight, uniform wall thickness, and a precisely formed neck that accepts child-resistant closures reliably. The ZQ110 produces compliant HDPE and PP medicine bottles, vitamin containers, and supplement jars with tightly controlled dimensions in every cavity across every production shift.
5. Biberones
Baby feeding bottle production demands BPA-free resin compatibility, high optical clarity, and thread precision for leak-free nipple attachment. The ZQ110 processes food-safe PP and environmental corn-based bioplastics at high cavitation rates, allowing infant care brands to meet volume demands while maintaining the strict quality and safety standards required in this category.
6. Frascos cuentagotas
The led bulb cover máquina de moldeo por inyección-soplado concept shares the same precision optics challenge as eyedropper bottle production: thin walls, precise neck diameter, and optical-grade surface finish. The ZQ110 handles LDPE and HDPE eyedropper bottles from 5 ml to 30 ml with up to 18 cavities per shot, supporting high-volume ophthalmic and cosmetic dropper lines economically.
7. Botellas de gel de ducha
Body wash and shower gel bottles in the 250 ml to 500 ml range are a primary production target for the ZQ110, which achieves 5-8 cavities at these volumes. Bottles produced exhibit uniform side-wall thickness across the full body height, excellent base convexity for stable stacking, and a flat, burr-free mouth for reliable pump or cap fitment in automated filling lines.
8. Shampoo Bottles
Personal care brands producing shampoo, conditioner, and hair treatment bottles benefit from the ZQ110's ability to maintain consistent shoulder taper geometry across multi-cavity molds. Bottles exit stripping with no bottom weld line, no seam weakness, and weight variation below 1% per cycle, supporting premium brand packaging requirements in competitive retail and professional beauty markets worldwide.
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| Frascos farmacéuticos | Frascos de cosméticos |
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| Botellas de productos químicos de uso diario | Biberones |
Máquina ISBM vs. Máquina IBM
Proceso de trabajo
An ISBM machine (injection stretch blow molding machine) adds a mechanical stretching rod step between injection and blowing, which biaxially orients the polymer chains and is essential for producing PET carbonated beverage bottles with high strength. An IBM injection blow molding machine like the ZQ110 uses injection followed directly by blow molding without stretching, making it ideal for producing PP, HDPE, PS, and PVC containers where biaxial orientation is not required but where uniform wall thickness and zero-waste output are priorities.
Molding Principle and Material Performance
The injection stretch blow molding machine principle stretches the preform both axially (via stretch rod) and radially (via air pressure), enhancing the tensile strength, barrier properties, and optical clarity of PET through biaxial orientation. The IBM process , as executed by the ZQ110 , relies on direct inflation without stretching, producing containers with excellent uniform wall thickness, strong convex bases, and consistent gram weight across all cavities, which are the defining quality attributes for pharmaceutical, cosmetic, and personal care packaging.
Product Shape and Complexity
A single stage injection stretch blow molding machine is capable of forming large, complex bottle shapes such as wide-body carbonated beverage containers and mineral water bottles with high aspect ratios. An IBM machine such as the ZQ110 is optimized for smaller, simpler bottle shapes in the 10 ml to 1,000 ml range , the sweet spot for pharmaceutical vials, cosmetic jars, eyedroppers, shampoo bottles, and household chemical containers , where dimensional precision and output volume matter most.
Application Scenarios and Market Fit
Injection stretch blow molding machine manufacturers primarily target carbonated beverage, mineral water, and edible oil production lines where PET is the dominant material and large container sizes are standard. The ZQ110 IBM machine targets pharmaceutical companies, cosmetics brands, personal care manufacturers, food supplement packagers, and specialty chemical bottlers , industries where the combination of high cavity count, zero scrap, 100% sealed bottle necks, and multi-material capability gives it a decisive competitive advantage over both ISBM and extrusion blow alternatives.
Tabla comparativa
| Característica | Máquina ISBM | IBM Machine (ZQ110) |
|---|---|---|
| Proceso de trabajo | Inyección, estiramiento, moldeo por soplado | Inyección, moldeo por soplado |
| Principio de moldeo | Enhance material via biaxial stretching | Direct blow molding without stretching |
| Rendimiento del producto | Alta resistencia y excelente claridad. | Uniform wall thickness, zero scrap |
| Forma del producto | Forma de botella compleja y grande | Precise small-to-mid size bottles |
| Material de moldeo | Principalmente PET | PE, PP, PVC, PS, ABS, PCTG, EVA |
| Escenarios de aplicación | Carbonated beverage, mineral water | Pharmaceuticals, cosmetics, packaging |
|
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| Máquina IBM | Máquina ISBM |
Características del molde automático de la serie ZQ
1. Activity-Designed Cavity and Neck Blocks
The injection mold cavity and neck blocks on ZQ Series tooling are independently movable by design, allowing worn or damaged inserts to be replaced without dismounting the entire mold assembly. A specially designed oil and water circuit layout maintains stable, precise temperature distribution throughout the mold, ensuring consistent tube billet (preform) dimensions from the first shot to the millionth. This interchangeability reduces mold maintenance downtime significantly and keeps long-run production costs predictable.
2. Premium Steel Alloy Construction
All injection mold bodies and blow mold components are manufactured from either imported S136 high-grade steel alloy or 4Cr13 stainless steel. These materials combine high surface hardness with excellent corrosion resistance, extending mold service life to several million cycles under normal production conditions. Blow mold bodies can also be fabricated in aluminum magnesium alloy for faster thermal cycling, offering a practical trade-off between cycle time improvement and total lifespan depending on the production schedule and resin type.
3. Optimized Hot Runner and Preform System
The ZQ Series mold features an optimized hot runner system and preform geometry that minimizes gram weight deviation and wall thickness deviation to near-zero tolerances across all cavities simultaneously. The mandrel's special internal cooling channel structure maintains a short molding cycle while delivering effective and uniform core cooling across the full cavity count. This combination ensures that every preform entering the blow station is thermally and dimensionally identical, which is the foundation of consistent finished bottle quality.
4. 100% Sealed Thread and Mouth Accuracy
The neck inserts in ZQ Series molds are machined and inspected to exacting dimensional tolerances so that the bottle thread profile is accurate and the fit between bottle and cap achieves 100% hermetic sealing in every shot across the full production run. This is a non-negotiable requirement in pharmaceutical packaging (where leakage can destroy product sterility) and in liquid personal care packaging (where leakage represents a direct product loss and liability risk during retail distribution).
5. Zero Burrs, Zero Waste at Mouth and Base
Because the ZQ110 injection blow molding process forms the bottle neck at the injection station and the bottle body at the blow station without any trimming operation, both the bottle mouth and the bottle base exit the stripping station with no burrs, no flash, and no waste material whatsoever. There is no equivalent to the extrusion blow molding pinch-off seam at the base or the cut-off trim at the neck , which means zero secondary trimming operations, zero labor for deflashing, and zero raw material waste in every production cycle.
6. Consistent Product Dimensions Across All Cavities
ZQ Series mold engineering ensures that all finished bottles produced from a multi-cavity tool , whether 8, 12, 14, or 20 cavities , are dimensionally identical in size, weight, mold parting line location, and wall thickness. This cavity-to-cavity consistency is essential for automated downstream operations including high-speed filling, capping, labeling, and cartoning machines, which require absolutely uniform bottle geometry to operate reliably at full rated speed without manual intervention or jam clearance.
Materias primas compatibles
One of the most significant commercial advantages of the ZQ110 plastic injection blow molding machine is its broad raw material compatibility, which allows a single machine to serve multiple product categories and packaging specifications. The following resins are fully supported by the ZQ110 injection system, and each offers distinct performance characteristics suited to different end-use applications.
High-Density Polyethylene (HDPE) is the most widely used resin on IBM machines and is the standard choice for pharmaceutical bottles, household chemical containers, and personal care packaging. HDPE offers excellent chemical resistance, FDA-compliant food safety, and high stiffness-to-weight ratio, making it ideal for caps, squeezy bottles, and eyedropper containers produced on the ZQ110. Low-Density Polyethylene (LDPE) provides greater flexibility and squeeze-ability, commonly used for eyedropper bottles and tubes where the user applies manual pressure to dispense product. Its low melt viscosity processes smoothly through the ZQ110's 65 mm screw at standard temperatures.
Polypropylene (PP) is preferred for food packaging, infant feeding bottles, and medical containers because it withstands autoclave sterilization temperatures and is free of BPA and plasticizers. The ZQ110 processes PP reliably across a wide melt flow index range, producing bottles with excellent hinge fatigue resistance and high heat tolerance. Polystyrene (PS), including high-transparency PS and lactic acid bacteria (PS-LA) grades, is used for clear cosmetic containers, yogurt drinks, and specialty food packaging where optical clarity and smooth surface finish are essential marketing requirements. The ZQ110 handles both standard and high-clarity PS grades.
Polyvinyl Chloride (PVC) finds application in pharmaceutical blister packaging and specialty liquid containers where high clarity combined with excellent barrier properties is required. Acrylonitrile Butadiene Styrene (ABS) offers superior impact strength and a premium cosmetic surface finish, used for high-end perfume caps, compact containers, and electronic accessory housings produced via injection blow molding. PCTG (glycol-modified polycyclohexylene terephthalate) combines glass-like clarity with excellent chemical resistance and is increasingly used for premium cosmetic and medical device packaging on injection blow moulding machines like the ZQ110. EVA (ethylene-vinyl acetate) provides rubber-like flexibility and UV stability, used in specialty squeeze containers and tube-bottle hybrids. Finally, Environmental Corn Material (PLA-based bioplastics) from sustainable sources can also be processed on the ZQ110 for brands committed to reducing petrochemical resin usage in their packaging, supporting circular economy packaging initiatives across all end-use sectors.
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Injection Blow Molding Machine Maintenance
1. Daily Lubrication and Inspection
Before each production shift, operators should inspect and lubricate all moving components including the rotary table bearing, tie rod threads, mandrel guide rails, and mold platen slides using the specified lubricant grades listed in the ZQ110 maintenance manual. Checking that oil levels in the hydraulic reservoir are within the correct operating range, and confirming that the hydraulic dual-system pressure reads correctly on both circuit gauges, takes less than 10 minutes and prevents the majority of unplanned mechanical stoppages that could otherwise occur mid-production.
2. Hydraulic System Maintenance
The hydraulic dual system on the ZQ110 should be serviced at regular intervals: hydraulic oil should be replaced every 2,000-3,000 running hours or annually (whichever comes first), and hydraulic filter elements should be inspected every 500 hours and replaced if contaminated. Maintaining clean hydraulic oil is critical for the performance of the pressurized clamping mechanism, which relies on precise pressure differentials to achieve its 20%-30% energy saving over conventional single-system designs. Any unusual noise, pressure drop, or slow cycle response should be investigated and corrected promptly.
3. Barrel and Screw Maintenance
The 65 mm injection screw and barrel should be purged with a compatible purging compound whenever switching between resin types, and thoroughly cleaned during any extended shutdown period exceeding 48 hours. Regular dimensional inspection of screw flight clearance against the barrel bore identifies wear before it affects injection weight repeatability. Barrel heating zones should be verified for temperature uniformity using a calibrated pyrometer at least quarterly, as heating element degradation can cause localized cold spots that produce unmixed resin and cosmetic defects in finished bottles.
4. Mold Maintenance and Cleaning
Injection and blow molds should be removed from the machine for thorough cleaning and inspection at intervals matching the production volume of the resin being run. Cavity surfaces should be polished to remove resin deposits, and all cooling water channels should be flushed and descaled to maintain thermal transfer efficiency. Neck inserts and cavity blocks showing dimensional wear should be replaced before tolerances drift outside the specification limits that guarantee 100% cap sealing. Properly maintained ZQ Series molds achieve service lives of several million cycles.
5. Cooling Water System Maintenance
The ZQ110 cooling system (water flowage 4 M3/h, pressure 0.3-0.4 MPa) requires monthly inspection of all water hose connections, flow control valves, and the chiller or cooling tower performance to confirm that inlet temperature and flow rate remain within specified limits. Cooling water quality should be treated with corrosion inhibitors appropriate for aluminum and steel cooling channels, and water pH should be monitored to prevent scale buildup that reduces cooling efficiency and causes inconsistent bottle wall thickness from cycle to cycle.
6. Servo Motor and Electrical System Checks
The servo rotation system and all electrical control components should be inspected quarterly by a qualified technician. Servo motor encoder cables should be checked for wear and secure connection, as loose encoder signals can cause mistimed rotation steps that produce misaligned preforms at the injection station. Control panel cooling fans, contactors, and relay terminals should be cleaned of dust buildup that can cause overheating in warm factory environments. All parameter backups should be saved to external storage before any electrical maintenance work is performed.
How to Choose the Right Injection Blow Molding Machine
Match Machine Tonnage to Your Bottle Volume
Clamping force is the primary sizing factor for an injection blow molding machine. Larger bottles (250 ml - 1,000 ml) require higher clamping force to prevent the mold from opening under injection pressure, while smaller bottles (5 ml - 100 ml) can be produced efficiently on mid-tonnage machines like the ZQ60 (600 KN) or ZQ80 (800 KN). The ZQ110 at 1,100 KN is the optimal choice for production lines running 100 ml to 500 ml containers at high cavitation counts, or for lines needing flexibility across a wide bottle size range.
Define Your Required Output Volume
Before requesting an injection blow molding machine price, calculate your required annual output in bottles per year and divide by your planned production hours. This gives you the minimum output rate (bottles per hour) your machine must achieve. Then select the machine model and mold cavitation count that meets or exceeds this rate at a realistic cycle time. The ZQ110 with 12 cavities at a 4-second cycle produces approximately 10,800 bottles per hour for 100 ml containers , use this calculation method for your own target volume and bottle size.
Confirm Resin Compatibility
Confirm that the machine's screw diameter, L/D ratio, and barrel heating zone configuration are appropriate for the specific resin grades you plan to process. PVC requires corrosion-resistant barrel and screw materials and careful purging procedures. High-viscosity resins like ABS require higher injection pressure capacity and precise temperature control. The ZQ110's 65 mm screw, 22:1 L/D, and 5+N barrel zones make it suitable for the full range of commonly used IBM resins without special modifications, which is why it is favored by multi-product packaging factories.
Evaluate Total Cost of Ownership, Not Just Machine Price
When comparing injection blow molding machine suppliers, include energy consumption, mold life, spare parts availability, and after-sales support in your evaluation alongside the initial machine purchase price. The ZQ110's 20%-30% energy advantage and long mold life (owing to S136/4Cr13 steel construction) both contribute to a significantly lower total cost per 10,000 bottles produced over a 5-7 year machine life. Request energy consumption data and mold life guarantees in writing from all suppliers during your selection process.
Assess After-Sales Support Capability
For buyers in markets like Korea, India, Turkey, Brazil, Russia, South Africa, Mexico, or the USA who are considering a customized injection blow molding machine for sale from overseas, after-sales support infrastructure is as important as machine specifications. Verify that the manufacturer has experienced installation engineers available for on-site commissioning, that spare parts (especially mandrels, screw tips, and barrel heater bands) can be shipped within an acceptable lead time, and that remote diagnostic support is available in your time zone.
IBM vs. ISBM vs. Extrusion Blow: Choose the Right Process
If your primary products are PET carbonated drink or mineral water bottles requiring biaxial orientation, an injection stretch blow molding machine is the correct technology. If your products are PP, HDPE, or PS bottles for pharmaceutical, cosmetic, or personal care use, an IBM machine like the ZQ110 offers superior quality (uniform wall, zero scrap, sealed thread) at a lower total cost. Extrusion blow molding is typically only chosen for large containers, asymmetric shapes, or very short production runs where mold cost is the overriding factor.
¿Por qué elegir las máquinas de moldeo por inyección-soplado de Ever-Power?
Mexico Ever-Power ISBM Machinery Co., Ltd. is a specialized manufacturer primarily engaged in the research, development, production, sales, and trade of automatic one-step injection-blowing hollow molding machines and supporting injection-blowing molds. Our product range encompasses injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, and full auxiliary equipment systems. The company is strategically located with excellent transportation access, enabling efficient domestic and international logistics.
Ever-Power maintains an outstanding R&D team composed of senior engineers and technical specialists with extensive hands-on experience in both injection-blowing machinery and precision injection-blowing mold design. This dual expertise allows us to offer customers truly integrated solutions: not just a machine, but a complete production system in which the IBM machine, the mold, and the auxiliary equipment are engineered and optimized together. Our engineers have accumulated deep practical knowledge across pharmaceutical packaging, food packaging, healthcare packaging, cosmetics packaging, and specialty plastic packaging applications.
We provide customers with detailed and thorough pre-sale consultation, in-sale project management, and comprehensive after-sale technical support. The company's products can process HDPE, LDPE, PP, PS (including lactic acid bacteria grades), high-transparency PS, ABS, environmental corn material, EVA, and PCTG resins, producing 1 ml - 1,000 ml plastic containers for markets worldwide. As leading injection blow molding machine manufacturers committed to the ZQ Series European structural standard, we guarantee that every machine leaving our facility meets the clamping force, energy efficiency, and dimensional precision specifications that have made the ZQ110 the trusted choice for injection blow molding machine suppliers and end users across Korea, India, Turkey, Brazil, Russia, South Africa, Mexico, the USA, and beyond.
Ever-Power adheres to the enterprise development philosophy of self-reliance, integrity, pragmatism, innovation, and responsibility. We build one-stop turnkey project capability so that customers from machine selection through installation, operator training, production ramp-up, and long-term maintenance have a single accountable partner. Whether you are evaluating your first plastic injection blow molding machine, upgrading aging capacity, seeking a direct replacement of Aoki injection blow molding machine performance, or scaling to multi-line production, Ever-Power has the engineering depth, manufacturing capability, and global service reach to support your project successfully.
Preguntas frecuentes
Q: What is the difference between an injection blow molding machine and an injection stretch blow molding machine?
A: An IBM injection blow molding machine uses two stations: injection (preform formation) and blow molding (final bottle formation), without any mechanical stretching step. An injection stretch blow molding machine adds a stretch rod that elongates the preform axially before radial inflation, orienting the PET polymer chains to enhance strength and clarity. IBM is best for PP, HDPE, PS, and PVC bottles in pharmaceutical, cosmetic, and personal care packaging. ISBM is the standard process for PET carbonated beverage and mineral water bottles.
Q: What bottle sizes can the ZQ110 injection blow molding machine produce?
A: The ZQ110 plastic injection blow molding machine supports bottle heights from 1 mm to 2,000 mm (suitable bottle height range) with a maximum bottle diameter of 120 mm. In practical production terms, it is most commonly used for containers from 10 ml to 1,000 ml, covering the full range of pharmaceutical vials, cosmetic bottles, personal care containers, and food supplement jars. Mold cavitation is highest for smaller bottles (20 cavities at 10 ml) and lowest for larger containers (3-4 cavities at 1,000 ml).
Q: How does the ZQ110 achieve 20%-30% energy savings compared to other injection blow molding machines?
A: The energy saving comes from the ZQ110's unique pressurized clamping structure: the booster cylinder is decoupled from the mold opening and closing action, so it only engages when high clamping force is needed (during injection and blowing), not during the travel phase. Combined with the hydraulic dual-system configuration and the servo rotation drive, the machine avoids the constant high-pressure hydraulic losses that occur in conventional single-system designs. This results in 20%-30% lower electricity consumption per production hour versus comparable injection blow molding machines from industry peers.
Q: What raw materials does the ZQ110 IBM machine support?
A: The ZQ110 injection blow molding machine is compatible with HDPE, LDPE, PP, PS (including high-clarity and lactic acid bacteria grades), PVC, ABS, PCTG, EVA, and environmental corn-based bioplastics. The 65 mm screw with 22:1 L/D ratio and 5+N independent heating zones ensure optimal melt quality across all supported resin grades. If you are looking for a PET injection blow molding machine, note that PET is not the primary target material for IBM; PET is better processed on an ISBM machine for stretch-oriented bottles.
Q: Is the ZQ110 a good replacement for Aoki injection blow molding machine models?
A: Yes, the ZQ110 is frequently selected as a replacement of Aoki injection blow molding machine capacity in factories seeking a modern, energy-efficient European-structure IBM machine at a competitive price point. While Aoki machines are well-regarded in the industry, the ZQ110 offers 20%-30% higher clamping force, standardized servo rotation, and a pressurized clamping system that results in measurably lower energy costs. Mold compatibility should be evaluated on a case-by-case basis, and Ever-Power's engineering team can assist with mold adaptation or new mold design for customers transitioning from Aoki to ZQ110.
Q: What is the typical lead time and delivery process for the ZQ110 injection blow molding machine?
A: Standard lead time for the ZQ110 machine body is typically 6-8 weeks from order confirmation, depending on current production schedule. Molds ordered together with the machine may have a 10-14 week lead time depending on cavitation count and complexity. Ever-Power handles full export documentation, packing list, commercial invoice, and can assist with customs clearance documentation for customers in Korea, India, Turkey, Brazil, Russia, South Africa, Mexico, the USA, and other markets. Contact us for a specific delivery schedule quotation for your destination country.
Q: How does the ZQ110 compare to scrap-edge injection blow molding machine designs?
A: A scrap edge injection blow molding machine based on the extrusion blow principle generates 20%-40% material waste in the form of flash and pinch-off trims that require grinding and reprocessing. The ZQ110 IBM process produces zero scrap in normal production because the bottle neck is formed by injection (not by cut-off) and the bottle base is formed by blow molding (not by pinch-off welding). This zero-waste characteristic means 100% of the raw material input becomes saleable product, which is a significant material cost advantage that compounds with production volume over time.
Q: What installation and training support does Ever-Power provide for the ZQ110?
A: Ever-Power provides on-site installation and commissioning service by experienced senior engineers who are responsible for machine leveling, hydraulic and pneumatic connection, mold installation, initial parameter setting, first-article production approval, and operator training. Training covers machine operation, mold changeover procedure, parameter optimization for the target resin, daily maintenance routines, and basic fault diagnosis. Training duration is typically 5-7 days on-site for a standard installation. Remote technical support is available 24/7 after installation for any operational questions that arise during production ramp-up.
Q: Can the ZQ110 produce LED bulb covers or specialty transparent parts?
A: La aplicación de la máquina de moldeo por inyección-soplado de cubiertas para bombillas LED requiere alta claridad óptica, paredes delgadas y uniformes, y geometría precisa. La ZQ110 puede procesar resinas de PS, PCTG y ABS de alta transparencia que cumplen con estos requisitos para ciertas formas de cubiertas difusoras LED dentro del rango dimensional de la máquina (diámetro máximo de la botella: 120 mm, altura máxima: 220 mm). Para clientes con requisitos de producción de cubiertas LED, recomendamos consultar con nuestros ingenieros de aplicaciones para evaluar si el número de cavitaciones y los parámetros de geometría de la botella de la ZQ110 coinciden con el diseño específico de su cubierta LED antes de realizar el pedido.
P: ¿Cómo puedo solicitar un presupuesto personalizado para una máquina de moldeo por inyección-soplado a Ever-Power?
A: Para recibir un presupuesto preciso para una máquina de moldeo por inyección-soplado personalizada, le rogamos que prepare la siguiente información antes de contactarnos: volumen objetivo de la botella (ml), altura y diámetro de la botella, tipo(s) de resina a procesar, producción requerida por hora (botellas/hora) y cualquier requisito especial en cuanto al material del molde, el número de cavitaciones o el equipo auxiliar. Nuestro equipo de ingeniería utilizará esta información para recomendarle el modelo de máquina y la configuración del molde óptimos, proporcionarle un precio detallado para la máquina de moldeo por inyección-soplado y el paquete de moldes, y proponerle un cronograma del proyecto desde el pedido hasta la entrega y puesta en marcha de la máquina en su fábrica.
Opiniones de clientes
Park Ji-ho, director de producción, Corea
Sustituimos dos máquinas antiguas de fabricación asiática por una sola ZQ110 y la diferencia en la estabilidad de cierre fue notable desde el primer día. Producimos botellas farmacéuticas de HDPE de 100 ml en un molde de 12 cavidades y estamos obteniendo un peso en gramos uniforme con una variación de 0,5 g en las 12 cavidades. Esto supera con creces nuestros logros anteriores. La máquina lleva funcionando unos ocho meses prácticamente sin tiempo de inactividad. El equipo de instalación llegó según lo previsto y la puesta en marcha se realizó en menos de una semana.
Rajesh Mehta, propietario de fábrica, India
Inicialmente me preocupaba el precio de la máquina de moldeo por inyección-soplado, pero tras calcular el ahorro energético durante 12 meses, quedó claro que se trataba de la mejor inversión a largo plazo. Fabricamos botellas cosméticas de PP de 30 ml a 250 ml y el cambio de moldes es bastante rápido. El servicio de asistencia técnica respondió con rapidez a todas nuestras preguntas durante los primeros meses tras la instalación. En general, la calidad de las botellas producidas con esta máquina es significativamente superior a la de la línea de extrusión-soplado que utilizábamos anteriormente.
Ahmet Yildirim, Director de Operaciones, Turquía
Necesitábamos una máquina que pudiera procesar tanto botellas de PS transparente para nuestra línea de cosméticos como botellas de HDPE para nuestra línea de productos de limpieza, utilizando la misma plataforma de equipos. La ZQ110 cumple ambas funciones a la perfección. El cambio de resinas requiere purga y ajuste de parámetros, pero es manejable. Su estructura de estilo europeo le confiere una gran solidez y la calidad de fabricación es notablemente superior a la de las máquinas chinas que he visto en el mismo rango de precio. Ya hemos encargado una segunda ZQ110 para nuestra nueva planta de producción.
Dmitri Volkov, Gerente de Planta, Rusia
La coordinación logística para el traslado de la ZQ110 a nuestras instalaciones en Rusia fue gestionada profesionalmente por el equipo de Ever-Power. Se encargaron de toda la documentación de exportación y la máquina llegó en perfectas condiciones. Nuestro equipo de mantenimiento encontró el sistema hidráulico muy sencillo de reparar, ya que el diseño de doble circuito está bien documentado. Producimos botellas de champú de 500 ml en HDPE con un molde de 5 cavidades y las botellas salen con una excelente convexidad en la base y sin variación en el grosor de la pared. Estamos muy satisfechos con la inversión.
Themba Nkosi, directora de compras, Sudáfrica
Lo que me convenció de elegir Ever-Power en lugar de otros fabricantes de máquinas de moldeo por inyección-soplado fue la capacidad de respuesta de su equipo de ventas. Respondieron detalladamente a todas mis preguntas técnicas, me proporcionaron datos de producción reales de instalaciones similares y fueron honestos con respecto al plazo de entrega. La ZQ110 llegó siete semanas después de la confirmación del pedido, lo cual es rápido para un equipo de este tamaño. Lleva cuatro meses funcionando en nuestra planta de envasado farmacéutico, produciendo frascos de medicamentos de PP de 60 ml. La calidad es excelente de forma constante y la capacitación del operador fue muy sencilla.
Carlos Souza, Supervisor de Producción, Brasil
Llevábamos muchos años utilizando una antigua máquina de moldeo por inyección-soplado Aoki, y cuando llegó el momento de reemplazarla, varios profesionales del sector nos recomendaron considerar Ever-Power como una alternativa con una mejor relación precio-rendimiento. La ZQ110 nos impresionó en la comparativa técnica. El divisor de ángulos de precisión para la sincronización de la torreta es notablemente más suave que cualquier otro que hubiéramos visto antes. Tras nueve meses de funcionamiento, podemos afirmar que fue la decisión correcta. El tiempo de producción ha sido excelente y el suministro de repuestos, fiable.
Michael Thompson, Ingeniero de Fabricación, EE. UU.
Nuestra planta utiliza un molde de 20 cavidades para frascos cuentagotas de 10 ml de LDPE, y la ZQ110 lo maneja a la perfección. Con un ciclo de 4 segundos, obtenemos alrededor de 18.000 frascos por hora, justo lo que requería nuestro plan de producción. Tuvimos algunas dudas iniciales sobre la conexión del sistema de refrigeración por agua en nuestra planta, y el equipo técnico nos ayudó a resolverlas de forma remota con mucha rapidez. El proceso IBM, que no genera desperdicios, también ha reducido significativamente nuestro consumo de materia prima en comparación con nuestra antigua extrusión. Estamos muy satisfechos tanto con la máquina como con el servicio.
María González, Supervisora de Producción, México
Llevamos más de diez meses utilizando la ZQ110 en nuestra línea de cosméticos para producir botellas de loción corporal de PCTG de 250 ml. El molde de 8 cavidades nos proporciona una tasa de producción óptima para nuestro volumen actual, y la transparencia de las botellas de PCTG que salen de esta máquina es impresionante; nuestros clientes de la marca lo han comentado. El equipo de instalación de Mexico Ever-Power llegó puntualmente y la puesta en marcha, incluyendo la capacitación del operador, solo tardó cinco días. Cualquier duda que surgiera tras la puesta en marcha se resolvió con rapidez. Recomendaría esta máquina a cualquier fábrica de envases para cosméticos.
Priya Sharma, Gerente de Logística y Adquisiciones, IndIowa
Gestiono la logística de nuestro grupo de fábricas de embalaje y la entrega de la ZQ110 se realizó de forma impecable. Se nos proporcionó toda la documentación de envío con antelación, se nos ofreció asistencia con el despacho de aduanas y la máquina se embaló de forma segura para el transporte marítimo. A su llegada, no presentaba ningún daño. El molde que pedimos junto con la máquina para botellas de PP de 30 ml para suplementos alimenticios también era de excelente calidad; la precisión de la rosca era perfecta y el sellado de la tapa superó la prueba 100% en la primera revisión. Para cualquiera que busque proveedores de máquinas de moldeo por inyección-soplado, diría que la combinación de calidad de la máquina, calidad del molde y soporte logístico de Ever-Power es difícil de igualar.
Información adicional
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