Y150-V4-2 사출 연신 블로우 성형기용 일본 ASB-12M 대체품
Y150-V4-2는 일본 ASB-12M 모델을 직접 대체하도록 설계된 고성능 원스텝 사출 스트레치 블로우 성형기입니다. 멕시코 Ever-Power에서 설계 및 제조한 이 단일 단계 사출 스트레치 블로우 성형기는 의약품 용기, 화장품 용기, 젖병, 유리 물병, 넓은 입구 용기 및 복잡한 특수 형상 용기 등 20ml에서 2,500ml에 이르는 폭넓은 용량 범위에서 탁월한 제품 다양성을 제공합니다.
The Y150-V4-2 is a high-performance one-step injection stretch blow molding machine engineered as a direct replacement for the Japanese ASB-12M model. Designed and manufactured by Mexico Ever-Power, this single stage injection stretch blow molding machine delivers exceptional product diversity, producing pharmaceutical bottles, cosmetic bottles, baby bottles, water glass bottles, wide-mouth containers, and complex special-shaped bottles across a broad volume range from 20 ml to 2,500 ml. Every bottle exits the machine without parting-line marks, satisfying the highest appearance standards demanded by premium brand owners in pharmaceutical, personal care, food, and beverage sectors. The 4-station rotary architecture completes injection, temperature conditioning, stretch-blow, and take-out in one uninterrupted cycle, eliminating reheating energy and intermediate handling steps that add cost and contamination risk.
As a leading injection stretch blow molding machine manufacturer, Mexico Ever-Power built the Y150-V4-2 on a standardized platform using exclusively imported components: Inovance or WEICHI servo motors, a Japan Yaskawa turntable drive, American Parker high-pressure valves, Airtak cylinders, Italian hydraulic tubing, NSK lead screws, and a Taiwan YUKEN hydraulic control valve. This PET injection stretch blow molding machine meets GMP pharmaceutical packaging production standards through a fully contactless production process and offers full servo upgrade options for oil-free operation. Whether you need a customized injection stretch blow molding machine for a proprietary bottle shape or a proven drop-in upgrade for an existing ASB-12M mold set, the Y150-V4-2 delivers the throughput, precision, and reliability your operation demands.
제품 모델 비교표
1. 일본 ASB 모델 대체품
| Y/YS 기계 모델 | 구성/비고 | 호환되는 일본 모델 |
| Y150-V4-2 | 표준 구성 | ASB-12M |
| YS150-V4-EV | 풀 서보 | ASB-12M |
| Y250-V4 | 표준 구성 | ASB-70DPH |
| Y250-V4-B | B 시리즈 | ASB-70DPW |
| Y650-V4 | 대용량 모델 | ASB-650 |
2. 일본 AOKI 모델 대체품
| Y/YS 기계 모델 | 구성/비고 | 호환되는 일본 모델 |
| Y150-V4-B | B 시리즈 | SBIII-100L-20 |
| Y150-V3-B | 3개 스테이션 모델 | SBIII-100L-20 |
| Y200-V4-B | B 시리즈 | SBIII-250LL-50S |
| Y200-V3 | 3개 스테이션 모델 | SBIII-250LL-50S |
| YS350-V4-EV | 풀 서보 | AL-350LL-40 |
| 표준 모델 | 서보 모델 | 완전 전기 모델 |
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우리의 장점
1. 품질이 더 우수합니다. 일본산 블로우 성형기로 생산된 플라스틱 병에는 모두 분할선이 있습니다. 양쪽 금형의 가운데 부분에 플라스틱이 돌출되어 자국이 남습니다. 하지만 저희 금형은 정밀도가 매우 높아 그 자국이 전혀 보이지 않습니다.
2. 당사는 다양한 스크류 솔루션과 고속 생산 설비를 통해 빠른 생산 속도를 자랑합니다. 일본이 한 번에 플라스틱 병을 네 개 생산할 수 있는 반면, 당사는 여섯 개를 생산할 수 있습니다.
3. 에너지 절약. 당사 기계는 일본, 유럽 및 미국의 기계보다 15%에서 25% 적은 에너지를 소비합니다.
4. 유압 및 공압 부품을 대체하기 위해 다양한 전기 제어 기술이 채택되었습니다. 예를 들어, 일본에서 사용되는 하부 절삭 메커니즘의 공압 부품은 여기에서 서보 모터로 대체되었으며, 서보 모터의 속도는 두 배로 향상되었습니다. 제약 산업 및 기타 분야에서는 유압 시스템 없이 완전 서보 모터를 사용할 수 있어 GMP 기준을 준수하고 오일 및 오염 없는 환경에서 작동할 수 있습니다.
제품 사양
| 목 | 단위 | 명세서 | |||||||
| 이름 | 원스텝 사출 연신 블로우 성형 기계 (4스테이션) |
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| 모델 | Y150-V4-2 (Compatible with Japanese ASB-12M model) | ||||||||
| 제조업체 | 멕시코 에버파워 | ||||||||
| 재료 | 펫/펫티 | ||||||||
| 나사 직경 | MM | 40 | 50 | 55 | 60 | ||||
| 이론적 주입량 | 센티미터³ | 188 | 310 | 380 | 480 | ||||
| 스크류 회전 속도(RPM) | 분당 | 270 | 180 | 150 | 150~220 | ||||
| 사출 클램핑력 | 케이엔 | 150 | |||||||
| 송풍 클램핑력 | 케이엔 | 200 | |||||||
| 모터 출력 | KW | 43.2 | |||||||
| 난방 출력 | KW | 10 | |||||||
| 송풍 압력 | 엠파 | 2.0-3.5 | |||||||
| 냉각수 압력 | 엠파 | 0.4-0.6 | |||||||
| 기계 오일 쿨러 수압 | 엠파 | 0.3-0.4 | |||||||
| 기계 오일 쿨러 수온 | ℃ | 20-25 | |||||||
| 전압 | 다섯 | 370-400 | |||||||
| (길이*너비*높이) 크기(길이*너비*높이) | MM | 4200x1400x2900 | |||||||
| 무게 | 티 | 6 | |||||||
| 제품 크기 | |||||||||
| 제품 수량 | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| 병 지름 | MM | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| 병 높이 | MM | 210 | 150 | 100 | |||||
| 목 직경 | MM | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| 최대 병 용량 | ML | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| 최대 병 무게 | G | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
기계 매개변수
| 호환 모델: | 일본 ASB-12M 모델과 호환됩니다. |
| 나사 직경: | 50mm(선택 사항) |
| 이론적 주입 용량: | 310g |
| 사출 클램핑력: | 150노트 |
| 상단 금형 스트로크: | 250mm |
| 금형 스트로크를 낮추세요: | 205mm |
| 온도. 코어 스트로크 조절: | 250mm |
| 배럴 스트로크를 조절하는 온도: | 230mm |
| 테이크아웃 스트로크: | 170mm |
| 송풍 클램핑력: | 200kN (단면) |
| 타격 중심 스트로크: | 250mm |
| 블로우 성형 스트로크: | 75+75mm |
| 유류탱크 용량: | 300리터 |
| 크기(길이×너비×높이): | 4.2*1.4*2.9m |
| 무게: | 6T |
기술 표준
| 서보 제어 시스템: | 서보 펌프 시스템 3세트를 사용합니다. |
| 서보 모터 출력: | Inovance/WEICHI 서보 모터 출력: 43.2KW. |
| 컴퓨터 제어 시스템: | Inovance/MiRLE PLC를 사용합니다. |
| 턴테이블 드라이브: | 턴테이블에는 일본 야스카와 서보 모터 또는 대만 춘티엔 감속기가 장착된 웨이치 서보 모터가 탑재되어 있습니다. |
| 고압 밸브: | 미국 파커사의 고압 밸브를 사용합니다. |
| 공기 실린더: | Aitak 공기 실린더를 사용합니다. |
| 온도 조절: | 정확하고 안정적이며 조작이 간편한 통합 제어 박스를 사용하여 온도를 제어하거나, 시스템에 내장된 온도 제어 시스템을 선택할 수 있습니다. |
| 유압 압력 제어 밸브: | 대만 YUKEN 사의 유압 압력 제어 밸브를 사용했습니다. |
| 오일 튜브: | 오일 튜브는 이탈리아에서 수입한 재료로 만들어졌습니다. |
| 나사: | 나사는 나노 원적외선 에너지 절약형 가열 링(10KW)으로 가열됩니다. |
| 블로우 성형 구조: | 블로우 성형 구조는 고압 보상 기능을 갖춘 유압 실린더 또는 이중 서보 모터 금형 클램핑 시스템을 채택합니다. |
| 주입 장치: | 사출 장치는 단일 실린더로 제어됩니다. 용융 모터는 유압식 또는 서보 모터로 제어될 수 있습니다. |
| 기계의 총 출력: | 기계의 총 출력: 53.2KW. |
Features of Y150-V4-2 Injection Stretch Blow Molding Machine
1. Zero Parting-Line Marks
Japanese ASB-series machines produce bottles with a visible parting-line protrusion at the mold seam. The Y150-V4-2 uses ultra-precision mold engineering that eliminates this defect entirely, delivering a seamless, glass-like surface finish. For luxury cosmetic bottles and high-end pharmaceutical containers where appearance directly affects brand equity, this difference is decisive and eliminates costly secondary polishing operations.
2. Higher Output Per Cycle
Where a standard Japanese ASB-12M produces 4 bottles per cycle, the Y150-V4-2 produces up to 6 bottles per cycle with a high-speed screw rotational option. The large-volume screw solution combined with optimized cycle timing boosts throughput significantly without increasing floor space. This one step ISBM 기계 architecture removes all intermediate transfer steps, meaning every second of machine time translates directly into saleable product.
3. 15~25% Lower Energy Consumption
Y150-V4-2는 유사한 일본, 유럽 및 미국산 장비 대비 15%에서 25%의 에너지 소비를 줄입니다. 이는 필요에 따라 전력을 공급하는 3개의 서보 펌프 시스템, 기존 발열체보다 열 전달 효율이 높은 나노 원적외선 히팅 링, 그리고 재가열 단계를 완전히 없앤 원스텝 공정을 통해 가능합니다. 일반적인 생산 연도 기준으로 이러한 에너지 절감은 운영 비용의 상당한 절감으로 이어져 공장의 수익성을 직접적으로 향상시킵니다.
4. GMP-Compliant Contactless Production
The fully enclosed 4-station rotary process operates without human contact from preform to finished bottle. Pneumatic bottom-cutting components used in Japanese machines are replaced by servo motors on the Y150-V4-2, doubling the speed and eliminating oil contamination risk. Pharmaceutical and nutraceutical customers can optionally specify a fully servo, oil-free configuration that meets stringent GMP pharmaceutical packaging production standards, qualifying finished bottles for direct fill applications without secondary cleaning.
5. ASB-12M 금형 호환성
The Y150-V4-2 is fully compatible with existing Japanese ASB-12M molds, making it the most practical upgrade path for facilities already running ASB-12M equipment. Your existing tooling investment is preserved, transition risk is minimised, and changeover time is minimal. This replacement of ASB ISBM machine approach enables manufacturers to achieve a significant productivity and quality improvement without the full capital and validation cost of replacing both machine and moulds simultaneously.
6. Standardised Imported-Component Design
모든 핵심 부품은 세계적으로 인정받는 브랜드에서 공급됩니다. 파커 밸브, 야스카와 턴테이블 드라이브, 에어탁 실린더, NSK 리드 스크류, 그리고 이탈리아산 유압 튜브 등이 그 예입니다. 이러한 표준화된 구조 덕분에 예비 부품을 어디에서든 쉽게 구할 수 있고, 전 세계 서비스 엔지니어들이 기계를 지원할 수 있으며, 평균 수리 시간을 최소화할 수 있습니다. 여러 생산 시설을 운영하는 글로벌 제조업체의 경우, 에버파워의 사출 스트레치 블로우 성형기 제품군 전체에 걸쳐 일관된 부품 사양을 사용함으로써 예비 부품 재고를 줄이고 유지보수 교육을 간소화할 수 있습니다.
작동 원리
1. 사출 성형
The process begins by heating PET or PETG resin to a molten state using the nano far-infrared heated 50 mm screw. The molten resin is injected at 150 KN clamping force into a precision mold cavity to form a preform. The preform is partially cooled to stabilise its shape while retaining sufficient heat to allow stretching in the next station. Critically, the preform neck finish is formed to its final dimensions at this stage, ensuring reliable sealing and dimensional accuracy throughout the container lifecycle.
2. 사전 조건화 및 이송 수행
The Yaskawa-servo-driven turntable indexes the freshly moulded preform from the injection station to the temperature conditioning zone with a TEMP. regulating core stroke of 250 mm and a barrel stroke of 230 mm. Controlled heating areas stabilise the preform internal temperature profile. This consistent thermal conditioning ensures uniform material behaviour during the stretch and blow stages, improving container wall uniformity and reducing the risk of whitening, thinning, or dimensional defects. No reheating oven is required, directly eliminating 40% of the energy consumption of two-step processes.
3. 스트레치 블로우 성형
This is the defining stage of the single-stage injection stretch blow molding machine process. The blow core (250 mm stroke) descends while the blow mold closes at 200 KN (single side) with a 75 + 75 mm mold stroke. Biaxial stretching begins as a stretch rod extends the preform lengthwise, followed by compressed air at 2.0 to 3.5 MPa inflating it outward to match the mold cavity precisely. This dual-direction molecular alignment enhances the container strength, clarity, barrier properties, and surface gloss, resulting in bottles that consistently outperform two-step blown alternatives in drop-impact and gas-permeation testing.
4. 냉각 및 배출
Once the bottle has been fully blown to its final shape, the machine cooling water circuit (0.4 to 0.6 MPa, 20 to 25 degrees C oil cooler) rapidly solidifies the container inside the mold. After sufficient cooling, the mold opens and the take-out mechanism (170 mm stroke) automatically ejects the finished bottle at the fourth station. The completed container is ready for immediate downstream filling or packaging with no secondary operations required. The integrated cycle then immediately repeats, maintaining continuous high-speed production with no operator intervention between shots.
Applications of ISBM Machines
약병
The Y150-V4-2 produces oral liquid bottles, tablet containers, and dropper bottles in PET and PETG from 20 ml to 400 ml with zero human contact. The GMP-compliant, oil-free servo configuration is approved for direct pharmaceutical packaging lines. Dimensional precision at the neck finish ensures leak-free closure engagement and meets international pharmacopoeia container specifications for moisture vapour transmission and chemical inertness.
화장품 용기
High-end skincare, perfume, and personal care brands demand flawless surfaces and complex geometry. The parting-line-free finish delivered by the Y150-V4-2 removes the need for post-moulding polishing and enables intricate decorative forms, including oval, faceted, and asymmetric shapes, that a two-step machine cannot reproduce reliably. Container capacities from 20 ml to 2,500 ml cover the full cosmetic range from travel-size serums to pump-top moisturisers.
화학 약품 병
Household and industrial chemical products require robust containers with excellent barrier properties against volatile organic compounds and aggressive solvents. PET containers produced by this injection blow molding machine platform offer superior gas-barrier performance over untreated HDPE, extending product shelf life and reducing material usage through thinner walls. The machine handles screw diameters up to 60 mm to accommodate higher-viscosity material blends used in speciality chemical applications.
이유식 병
From condiment jars and cooking oil bottles to wide-mouth food canisters, the Y150-V4-2 produces food-grade PET containers with crystal clarity that showcases product colour and texture at the point of sale. The contactless process eliminates contamination risk for food-contact surfaces, and biaxial orientation improves carbon dioxide and oxygen barrier performance, extending refrigerated and ambient shelf life without the cost of active barrier coatings.
젖병
Baby feeding bottles impose the most demanding combination of clarity, impact resistance, thermal stability, and food-contact safety. The Y150-V4-2 processes PETG, which offers glass-like transparency and can withstand repeated sterilisation at elevated temperatures. Production in a clean, oil-free environment and zero parting-line surface quality meet the expectations of premium baby product brands in regulated markets such as the EU, USA, and Japan, where safety documentation and dimensional consistency are non-negotiable.
Pesticide Bottles
Agricultural chemical packaging requires high chemical resistance, robust wall thickness for pressure resistance, and child-resistant neck geometries. The Y150-V4-2 accommodates neck diameters from 15 mm to 83 mm and volumes up to 2,500 ml, covering the full range of pesticide bottle formats from concentrated formulation ampoules to pump-sprayer containers. PET barrier performance and weld-seam integrity are critical for preventing leakage, spillage, and regulatory non-compliance during distribution and storage.
바디워시 용기
Body wash, shampoo, and liquid soap bottles benefit from the smooth, lustrous surface finish produced by the Y150-V4-2, which eliminates the parting seam that compromises label adhesion and visual quality. The machine readily handles pump-top, flip-cap, and disc-top neck finishes in a single tool, and supports oval and square cross-section bottles that stand out on retail shelves. Batches can run without interruption for extended periods, supporting the high-volume output required by private-label contract manufacturers.
Cooking Oil Bottles
Edible oil containers demand excellent clarity to showcase product colour, high rigidity to survive distribution stacking, and tight-tolerance neck dimensions for reliable cap sealing under the positive pressure of hot-fill applications. The Y150-V4-2 produces PET cooking oil bottles from 250 ml to 2,500 ml at the required wall thickness, with the biaxial molecular orientation delivering the compressive column strength needed for pallet stacking without deformation, a key requirement for large-format retail club packs and bulk wholesale distribution.
Key Equipment Components
클램핑 장치
The injection clamping unit delivers 150 KN of force with upper and lower mold strokes of 250 mm and 205 mm respectively. The blow clamping unit provides 200 KN (single side) with a 75 + 75 mm blow mold stroke. High-pressure compensation function ensures consistent cavity pressure distribution regardless of mold wear state, protecting tooling longevity and maintaining bottle wall uniformity across extended production runs on this customized injection stretch blow molding machine platform.
주입 장치
A single-cylinder injection unit controls the melt delivery with a 50 mm (optional) screw delivering up to 310 g of theoretical injection capacity at rotational speeds from 150 to 270 r/min depending on screw diameter selection. The melt motor may be controlled hydraulically or by servo motor, offering flexibility for standard or fully-electric GMP configurations. The nano far-infrared 10 KW heating ring maintains precise melt temperature with minimal thermal gradient across the barrel length.
금형 시스템
The Y150-V4-2 is fully compatible with Japanese ASB-12M moulds, preserving your existing tooling capital. Ever-Power also offers ISBM mold injection machines supplier services including custom mold design and manufacturing for proprietary bottle shapes from 20 ml to 2,500 ml. Mold cavities are machined to ultra-high precision tolerances that eliminate visible parting-line marks and deliver the glass-smooth surfaces required by pharmaceutical and premium cosmetic customers without post-processing.
블로우 핀 시스템
The blow core operates on a 250 mm stroke and delivers clean, precisely timed high-pressure air at 2.0 to 3.5 MPa via the American Parker high-pressure valve. The blow pin geometry is matched to each specific neck finish to ensure uniform air distribution inside the preform during biaxial stretching. This precise air delivery is the primary factor governing container wall thickness uniformity, optical clarity, and carbon dioxide barrier performance in the finished PET bottle, all areas where the Y150-V4-2 consistently outperforms competitors.
냉각 시스템
Two independent cooling circuits manage the machine thermal envelope: a mold cooling water system operating at 0.4 to 0.6 MPa for rapid bottle solidification, and a machine oil cooler circuit at 0.3 to 0.4 MPa maintaining hydraulic oil temperature at 20 to 25 degrees C. Rapid in-mold cooling directly determines achievable cycle time: the faster and more uniform the cooling, the shorter the blow station dwell time, and the higher the machine output per hour under sustained production conditions.
배출 시스템
The take-out mechanism operates on a 170 mm stroke and is synchronised with the Yaskawa-driven turntable indexing sequence to eject finished bottles at station four without interrupting the upstream injection cycle. Automatic ejection eliminates manual unloading labour and the contamination and variability it introduces. The ejection timing and force are software-adjustable from the Inovance PLC touchscreen interface, enabling fast format changeovers between bottle specifications and supporting a wide range of downstream conveyor and inspection system configurations.
Temperature Control System
An integrated control box manages barrel, mold, and conditioning zone temperatures simultaneously with high accuracy and stability. Operators may alternatively select the system built-in temperature control for simplified parameter management. Consistent inter-zone temperature gradients are the primary factor determining preform stretch behaviour uniformity, and the precision of this system is the key reason why the Y150-V4-2 produces bottles with markedly lower wall-thickness variation compared to two-step reheat blow moulding alternatives.
Servo Drive Architecture
Three sets of servo pump systems replace conventional fixed-displacement hydraulic pumps, providing energy only when and where it is required. Inovance / WEICHI servo motors (43.2 KW combined) are governed by the Inovance / MiRLE PLC, which provides closed-loop position, speed, and pressure control on every axis. This architecture is the foundation of the machine energy efficiency advantage and is also the enabler of the full servo, oil-free upgrade path available for pharmaceutical and clean-room production environments in this full electric injection stretch blow molding machine variant.
Injection Blow Molding vs Stretch Blow Molding: Key Differences
What Is Injection Blow Molding?
Injection Blow Molding is a two-stage process that combines the dimensional precision of injection moulding with the hollow-forming capability of blow moulding. Molten plastic is first injected into a mold to form a preform whose neck threads are already in their finished form. The preform is then transferred to a blow mold, where compressed air inflates it into the target bottle shape. Ever-Power advanced IBM machine solutions are designed for small, intricate bottles used in pharmaceuticals, cosmetics, and personal care, delivering exceptional dimensional accuracy and tight tolerances with minimal post-processing. Key attributes: high precision, uniform wall thickness, ideal for small to medium containers, suitable for complex neck designs, minimal flash or waste.
What Is Injection Stretch Blow Molding?
Injection Stretch Blow Molding, as implemented in the Y150-V4-2 injection stretch blow molding machine, adds a mechanical stretching step that orients the polymer molecules biaxially before the blowing air is introduced. This molecular alignment substantially improves the container strength-to-weight ratio, optical clarity, gas barrier performance, and surface gloss compared to unstretched blow moulding. The process is the recognised gold standard for PET bottle production in beverage, food, and personal care markets. Key attributes: excellent strength-to-weight ratio, high clarity especially with PET, efficient for large-scale production, ideal for thin-walled lightweight bottles.
Comparative Overview
| 특징 | 사출 블로우 성형(IBM) | 사출 연신 블로우 성형(ISBM) |
|---|---|---|
| 처리 단계 | Injection + Blow | Injection + Stretch + Blow |
| 재료 호환성 | HDPE, PP, PVC | PET, PETG, PP |
| 컨테이너 크기 | 소형에서 중형 | Small to large (20 ml to 2,500 ml) |
| 벽 두께 | Uniform | Optimised (typically thinner and lighter) |
| 기계적 강도 | 좋은 | Excellent (biaxial orientation) |
| Optical Clarity | 보통의 | High (especially with PET) |
| 일반적인 적용 사례 | Pharmaceutical, cosmetics | Beverages, food, personal care, pharma |
| 생산 속도 | 보통의 | 높은 |
The decision between IBM and ISBM depends on resin type, container geometry, production volume, and cost targets. Use IBM when you need precise neck finishes and uniform walls in small containers for pharmaceuticals or high-end cosmetics. Choose ISBM when you need lightweight, high-clarity, high-strength bottles in volume, such as for water, juice, condiments, or personal care products. Ever-Power provides both injection blow molding machine and injection stretch blow molding machine manufacturers solutions and can advise on the optimal process for your specific container programme.
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| 사출 블로우 성형 | 사출 연신 블로우 성형 |
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호환 가능한 재료
PET(폴리에틸렌 테레프탈레이트)
PET is the primary material for the Y150-V4-2 and the most widely used resin in injection stretch blow molding globally. It is strong, lightweight, and optically clear, making it the default choice for pharmaceutical, beverage, food, and cosmetic bottles. PET also has excellent recyclability credentials, supporting sustainability commitments for brands targeting circular economy standards.
PETG(폴리에틸렌 테레프탈레이트 글리콜)
PETG offers the optical clarity of PET with improved impact resistance and the ability to withstand repeated autoclave sterilisation cycles at elevated temperatures. It is the preferred material for baby bottles, medical device packaging, and laboratory containers where both chemical resistance and visual clarity are mandatory. PETG does not crystallise on stretching, enabling greater design freedom in container geometry.
PP(폴리프로필렌)
PP is a versatile engineering resin suited to both hot-fill and cold-fill applications. Its high melting point makes it the preferred choice for containers that must survive filling temperatures above 85 degrees C, such as pasteurised juice, hot-pack sauce, and sterilised pharmaceutical liquids. PP containers processed on a single stage injection stretch blow molding machine offer good chemical resistance and a lower density than PET, reducing per-container material cost.
HDPE(고밀도 폴리에틸렌)
HDPE is a robust and durable resin widely used in blow moulding for applications requiring moisture, chemical, and UV radiation resistance, making it ideal for outdoor, agricultural, and industrial chemical containers. Its high environmental stress crack resistance suits squeeze-tube and dispensing bottle formats. HDPE is also one of the most widely recycled plastics globally, with established collection and reprocessing infrastructure in most major markets.
PS (Polystyrene)
PS is a rigid, clear resin commonly selected for packaging applications where optical clarity is the primary requirement and impact demands are moderate, such as clear sample cups, cosmetic jars, and electronics protective packaging. Its relatively low cost and ease of processing make it an economical choice for high-volume commodity packaging where premium barrier or impact performance is not required. Specialist grades including high-impact PS expand the application range for durable container formats.
PC(폴리카보네이트)
PC is an engineering thermoplastic renowned for its exceptional impact resistance and optical clarity, making it the material of choice for sports water bottles, reusable containers, and safety equipment housings. Its very high heat deflection temperature allows sterilisation by boiling or steam. While BPA-free grades have largely replaced traditional PC in food-contact applications, PC remains the standard material for industrial sight glasses, instrument covers, and high-impact specialty containers in the pharmaceutical and laboratory instrument sectors.
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How to Choose the Right ISBM Machine
1. Production Volume
Define your required daily or annual output in bottles before evaluating any machine. The Y150-V4-2 4-station platform with up to 6 cavities per cycle is optimised for medium-to-high volume production of specialist containers. If your programme demands very high volumes of a single bottle type, a multi-cavity or multi-station platform such as the HGYS280-V6 six-station machine may offer better economics. Ever-Power application engineers can model your output requirements and recommend the right platform configuration for your specific production programme.
2. Bottle Size and Shape
Match the machine envelope to your bottle specification before committing to a platform. The Y150-V4-2 handles neck diameters from 15 mm to 83 mm, bottle diameters up to 118 mm, and volumes from 20 ml to 2,500 ml. For larger containers up to 20 litres, the HGY650-V4 platform should be considered. For very small vials below 20 ml or bottles with highly complex geometries, share your CAD drawings with Ever-Power engineers early to confirm mold feasibility and identify any special tooling requirements before placing an order.
3. Material Type
The Y150-V4-2 is optimised for PET and PETG. If your process requires PP, HDPE, or PC, confirm with Ever-Power that the screw geometry, barrel temperature profile, and blow pressure specification are correctly matched to your chosen resin. Material grade matters as much as resin family: intrinsic viscosity in PET, MFI in PP, and molecular weight in PC all affect processing behaviour. Ever-Power application engineers can advise on resin specification and, where required, provide material qualification trials before full production commitment.
4. Automation Level
The Y150-V4-2 standard configuration uses three servo pump systems for high repeatability at lower cost. The YS150-V4-EV full servo variant eliminates hydraulic systems entirely, achieving oil-free operation with 10 servo motor control sets for pharmaceutical GMP environments. Consider your clean-room classification, operator headcount targets, and downstream automation integration requirements when specifying the drive architecture. Ever-Power can also integrate vision inspection, checkweighing, and automated reject systems to complete your line.
5. Energy Efficiency
The Y150-V4-2 consumes 15% to 25% less energy than comparable Japanese, European, and American machines through servo-on-demand hydraulics, nano far-infrared barrel heating, and the elimination of the reheating stage. Request an energy audit comparison from Ever-Power using your current machine type and bottle specification to calculate the specific annual energy saving and ROI timeline for your facility. In markets with high industrial electricity tariffs, energy efficiency alone can justify the investment within two to three years of operation.
6. Maintenance and Support
Ever-Power provides comprehensive pre-sale, in-sale, and after-sale support through a team of experienced injection-blowing machinery engineers. All critical components Parker, Yaskawa, Inovance, YUKEN, and Airtak are globally stocked, ensuring fast availability. Ever-Power offers factory acceptance testing before shipment, on-site installation and commissioning, operator training, and a structured maintenance programme. For international customers, remote diagnostics through the Inovance PLC interface minimises engineer travel time and keeps your machine running productively throughout its operating life.
Injection Stretch Blow Molding Machine Maintenance
1. 정기적인 청소
Clean the injection and blowing mold cavities, runners, and vents at the end of each production run to prevent carbon deposit build-up, PET degradation residue, and contamination migration into the next batch. Wipe down all exposed mechanical surfaces, guideways, and the take-out mechanism with a lint-free cloth dampened with the recommended solvent. Compressed air purging of the barrel and screw assembly should follow each material changeover to prevent colour or resin grade cross-contamination.
2. 윤활 유지 관리
Apply the specified lubricating oil to all guide rails, clamping unit tie-bars, turntable bearing races, and the ejection mechanism at the intervals specified in the Ever-Power maintenance schedule, typically every 500 operating hours. NSK lead screws require periodic lubrication with the manufacturer-specified grease rather than oil. Correct lubrication prevents accelerated wear on precision motion components and is the single highest-impact preventive maintenance action for extending machine service life and maintaining dimensional repeatability.
3. Servo and Electric System Check
Verify the operational stability of all three servo pump systems and the Inovance / MiRLE PLC on a monthly basis by reviewing system alarm logs, checking servo drive parameter consistency, and confirming that all motor current draws are within the rated operating range. Inspect encoder connections and communication cables for wear, corrosion, or loose terminations. Servo motor cooling fans should be checked quarterly and cleaned to prevent overheating under sustained high-duty-cycle production conditions.
4. 전기 시스템 유지보수
Inspect the interior of the main electrical cabinet annually with the machine fully isolated and locked out. Check all terminal connections for signs of heat discolouration or loosening caused by vibration. Verify that cable routing has not created chafe points against sharp enclosure edges. Test the earth bonding continuity across the machine frame to ensure personnel safety. Review and replace any degraded cable insulation, thermal protectors, or contactors identified during the inspection before returning the machine to service to prevent short circuits and production downtime.
5. 곰팡이 관리
Inspect all mold cavity surfaces, parting faces, vent slots, and cooling channel connections at regular intervals for wear, erosion, or sealing degradation. Polish cavity surfaces when surface finish begins to transfer to bottle walls, as any scratch or pit in the cavity surface will reproduce on every bottle produced. Check the mold cooling water connections for mineral scale build-up inside channels, which reduces heat transfer efficiency and extends cycle time. Replace worn or damaged mold components immediately to prevent escalating dimensional non-conformance across the bottle population.
6. 기계 매개변수 조정
Periodically verify and recalibrate all process parameters through the Inovance PLC interface, including injection pressure, screw speed, barrel temperature profile, blow pressure, cycle timing, and cooling water flow rates. Compare current parameter values against the validated baseline established during initial commissioning. Gradual parameter drift caused by component wear or seasonal ambient temperature change is the most common cause of slow-onset quality degradation in continuous production, and systematic parameter auditing is the most effective way to identify and correct it before it reaches customer-visible quality levels.
멕시코 Ever-Power의 ISBM 장비를 선택해야 하는 이유는 무엇일까요?
멕시코 에버파워(Mexico Ever-Power)를 사출 스트레치 블로우 성형 장비 파트너로 선택하시면, 당사의 오랜 경험과 미래지향적인 접근 방식에서 비롯된 뚜렷한 이점을 누리실 수 있습니다. 2003년 설립된 당사는 20년 이상 ISBM(사출 스트레치 블로우 성형) 장비 개발 및 생산 분야에서 축적된 전문성을 바탕으로, 업계 선두 기업들의 노하우를 활용하여 운영 효율성과 비용 절감을 최우선으로 하는 맞춤형 솔루션을 제공해 왔습니다. 당사의 포트폴리오에는 첨단 서보 시스템 및 최대 40%까지 전력 소비를 절감하는 에너지 효율적인 설계와 같은 특허받은 블로우 성형 기술 혁신이 포함되어 있으며, Y150-V4와 같은 모델은 과도한 유지보수 부담 없이 대량 생산에 필요한 탁월한 신뢰성을 제공합니다.
멕시코에 위치한 당사의 2만 평방미터 규모의 넓은 시설은 최첨단 조립 라인과 엄격한 품질 관리 프로토콜을 갖추고 있어 모든 장비에서 일관된 표준을 유지할 수 있습니다. 당사는 PET, PETG, PP, PC, PCTG 등 다양한 소재에 적합한 기계를 전문적으로 생산하며, 화장품, 음료, 의약품, 유아용품 등 다양한 산업 분야에 서비스를 제공합니다. 이러한 다재다능함을 바탕으로 에스티로더, 월마트, 블루문, 리비와 같은 세계적인 브랜드와 협력하여 제품의 품질과 시장 경쟁력을 향상시키는 맞춤형 기계를 공급하고 있습니다.
다른 공급업체와 차별화되는 점은 바로 고객 중심적인 접근 방식입니다. 맞춤형 설계, 신속한 부품 공급, 가동 중지 시간 최소화를 위한 전문가 현장 컨설팅 등 포괄적인 원스톱 서비스를 제공합니다. 고객들은 숙련된 전문가로 구성된 당사의 신속한 지원팀의 문제 해결 능력과 상호 성공에 대해 높은 평가를 해 주십니다. 안정적인 성능, 최소한의 설치 공간, 지속 가능한 기능을 강조함으로써 고객과의 신뢰를 구축하고 경쟁 시장에서 기업이 효과적으로 성장할 수 있도록 지원합니다. 궁극적으로, 멕시코 에버파워와 파트너십을 맺는다는 것은 단순히 기계를 공급하는 것을 넘어 단일 단계 사출 스트레치 블로우 성형 분야의 발전을 주도하는 혁신 기업과 함께 탁월한 결과와 장기적인 가치를 달성하는 것을 의미합니다.
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자주 묻는 질문
Q: Is the Y150-V4-2 a true drop-in replacement for the Japanese ASB-12M, and can I reuse my existing ASB-12M moulds?
A: Yes. The Y150-V4-2 is fully compatible with Japanese ASB-12M moulds. The machine has been designed with matching platen dimensions, mold stroke specifications, and cooling channel layouts so that your existing ASB-12M tooling can be mounted directly without modification. Ever-Power recommends sharing your mold drawings before shipment so the engineering team can confirm fit and identify any adapter requirements specific to your mold set configuration.
Q: What is the difference between the standard Y150-V4-2 and the full servo YS150-V4-EV variant?
A: The Y150-V4-2 uses three servo pump systems controlling a hydraulic circuit, which delivers high energy efficiency and repeatability for most applications. The YS150-V4-EV full electric injection stretch blow molding machine replaces all hydraulic components with 10 sets of servo motor control systems, eliminating hydraulic oil entirely. This produces a completely oil-free production environment that satisfies GMP pharmaceutical packaging clean-room requirements and eliminates hydraulic oil disposal costs. The EV variant consumes approximately 102.8 KW total versus 53.2 KW for the standard model and is specified primarily for pharmaceutical and food-contact clean-room applications.
Q: What bottle sizes and volumes can the Y150-V4-2 produce?
A: The Y150-V4-2 produces bottles with a body diameter from 26 mm to 118 mm, neck diameters from 15 mm to 83 mm, bottle heights up to 210 mm, and volumes from 20 ml to 2,500 ml. Up to 8 cavities can be produced per cycle depending on bottle diameter. For larger containers up to 20 litres, Ever-Power offers the HGY650-V4 platform, and for bottles requiring more than 8 cavities per cycle or 6 stations, other models in the HGY range are available.
Q: What materials does the Y150-V4-2 process, and does it handle PETG for baby bottles?
A: The Y150-V4-2 is optimised for PET and PETG. PETG is a fully supported material and is the standard choice for baby bottle production on this platform due to its combination of optical clarity, high impact resistance, and sterilisation stability. Ever-Power can advise on the specific screw geometry and barrel temperature profile optimised for your PETG grade. PP processing is also possible with the appropriate screw and barrel configuration; discuss your material specification with Ever-Power engineers during the pre-sale technical consultation.
Q: How much energy does the Y150-V4-2 save compared to a Japanese ASB-12M?
A: The Y150-V4-2 consumes 15% to 25% less energy than equivalent Japanese, European, and American machines. The saving comes from three sources: servo-on-demand hydraulics that use power only when axes are in motion, the nano far-infrared barrel heating ring that transfers heat more efficiently than conventional resistive elements, and the one-step process architecture that eliminates the energy-intensive reheating stage entirely required by two-step machines. Exact savings depend on bottle specification, cycle time, and production hours per day. Ever-Power can provide an energy model for your specific application on request.
Q: Can Ever-Power design and supply custom moulds for a proprietary bottle shape, or only supply the machine?
A: Ever-Power operates as a full-service ISBM mold injection machines supplier, offering both machine supply and complete custom mold design and manufacturing. If you have a proprietary bottle shape, share your 3D CAD data or dimensional drawing with the Ever-Power mold engineering team for a DFM review and quotation. Ever-Power molds are machined to ultra-high precision tolerances and are covered by the same commissioning and support framework as the machines themselves.
Q: What is the typical lead time from order placement to machine delivery?
A: Standard lead time for the Y150-V4-2 is approximately 45 to 60 working days from order confirmation and deposit receipt to factory acceptance testing completion. Ocean freight transit adds 15 to 30 days depending on destination port. If custom moulds are ordered simultaneously, mold lead time is typically 35 to 50 working days and can be aligned with machine production to avoid total project delay. Contact Ever-Power at the time of enquiry to confirm current production schedule availability for your required delivery date.
Q: What after-sales support and warranty does Ever-Power provide for the Y150-V4-2?
A: Ever-Power provides comprehensive after-sales support including on-site installation and commissioning, operator training, and a structured maintenance programme. The standard warranty covers machine defects in materials and workmanship for 12 months from commissioning date. Ever-Power application engineers are available for remote diagnostics via the Inovance PLC communication interface, and a recommended spare parts kit for the first year of operation is provided with each machine. Extended warranty and scheduled maintenance contracts are available on request for customers requiring enhanced service level commitments.
Q: Is the Y150-V4-2 suitable for pharmaceutical GMP production without modification?
A: The standard Y150-V4-2 meets GMP pharmaceutical packaging production standards through its fully contactless 4-station production process. For facilities requiring an oil-free environment, the YS150-V4-EV full servo variant eliminates all hydraulic components. Ever-Power can provide documentation supporting GMP qualification including FAT protocols, IQ/OQ documentation frameworks, and material contact surface declarations on request. The servo-driven bottom-cutting mechanism that replaces the pneumatic system used in Japanese machines is a specific feature that pharmaceutical customers frequently cite as a compliance improvement.
Q: What is the minimum order quantity, and can I order a single machine for evaluation?
A: 에버파워는 최소 주문 수량 제한 없이 단일 기종 주문도 받습니다. Y150-V4-2 기종은 생산 평가, 시장 진출 또는 기존 ASB-12M 기종 교체를 위해 단일 기종으로 주문할 수 있습니다. 출하 전 광둥에 위치한 에버파워 공장에서 공장 출하 검사를 진행하여, 고객사의 자재와 금형을 사용하여 합의된 사양에 따른 기계 성능을 검증할 수 있습니다. 지불 조건, 인코텀즈, 출하 전 검사를 위한 공장 방문 일정 등에 대해서는 에버파워에 문의하십시오.
고객 리뷰
Kim Jae-won, Pharmaceutical Industry, South Korea
"저희는 약 14개월 전 인천에 있는 제약 포장 공장에서 사용하던 일본산 ASB-12M을 Y150-V4-2로 교체했습니다. 주된 이유는 GMP 규정 준수를 위해서였는데, 오일이 필요 없는 장비가 필수적이었고, 완전 서보 업그레이드를 통해 이를 실현할 수 있었습니다. 현재 100ml 경구용 액상 PET 병을 사이클당 6개의 캐비티로 생산하고 있으며, 병목 치수 불량률이 0.3% 이하로 떨어져 이전보다 훨씬 개선되었습니다. 에버파워 엔지니어들은 시운전 기간 동안 현장에 4일 동안 상주하며 저희 팀이 장비를 완벽하게 이해할 수 있도록 세심하게 배려해 주었습니다. 전반적으로 매우 만족스러웠습니다."
프리야 메타, 화장품 포장, 인도
"저희는 뭄바이 외곽에 위치한 화장품 공장에서 약 8개월 동안 이 ISBM 기계를 가동해 왔는데, 솔직히 말해서 기존의 2단계 기계에 비해 표면 품질이 확연히 향상되었습니다. 저희는 프리미엄 스킨케어 브랜드를 위해 고급스러운 유리처럼 보이는 PET 병을 생산하는데, 이전 공급업체에서는 항상 분할선 문제가 있었습니다. 하지만 Y150-V4-2를 사용한 후로는 이음새가 전혀 보이지 않습니다. 저희 브랜드 고객사에서 첫 번째 샘플 배치를 검사하고 재작업 요청 없이 즉시 승인했습니다. 에너지 절감 효과도 상당합니다. 동일한 생산량을 기준으로 월간 전력 소비량이 약 18% 감소한 것을 측정했습니다."
Ricardo Almeida, Food Packaging, Brazil
"훌륭한 기계이고 구조도 견고합니다. 저희는 상파울루 공장에서 500ml 식용유 병을 대량 생산하는데, 이 기계 덕분에 이전 기계보다 생산량이 눈에 띄게 증가했습니다. 주문부터 배송까지 해상 운송비를 포함해 약 75일이 걸렸는데, 이는 허용 가능한 수준이었습니다. 설치도 순조로웠고, 브라질 현지 Ever-Power 담당자가 처음 몇 주 동안 문의 사항에 대해 신속하게 답변해 주었습니다. 한 가지 주의할 점은 PET 수지를 제대로 사전 건조해야 한다는 것입니다. 저희는 건조기 설정을 수정하기 전 2주 차에 품질 문제가 약간 있었습니다. 그 문제를 해결한 후에는 모든 것이 원활하게 작동하고 있습니다."
Hans Bergmann, Personal Care Packaging, Germany
"저희는 ASB-12M 장비를 대체하기 위해 Y150-V4-2를 구매했으며, 기존 금형을 수정 없이 모두 재사용할 수 있었습니다. 금형에 상당한 투자를 했기 때문에 이 점이 구매 결정에 가장 중요한 요소였습니다. 장비는 꼼꼼하게 포장되어 쾰른에 있는 저희 공장에 도착했고, 운송 중 파손은 전혀 없었습니다. 시운전은 3일이 걸렸고, Ever-Power 기술자는 매우 전문적이었습니다. 사이클 시간은 ASB-12M보다 약간 빠르지만, 병 품질은 최소한 동등하거나 벽 두께 균일성 면에서는 오히려 더 좋습니다. 저희는 다음에 또 구매할 의향이 있습니다."
Nguyen Thi Lan, Baby Products Manufacturing, Vietnam
"에버파워의 사후 지원은 정말 인상적이었습니다. 설치 후 약 4개월 만에 이노반스 서보 알람이 발생했는데, 저희 스스로는 원인을 찾을 수 없었습니다. 밤 10시에 에버파워 기술팀에 동영상을 보냈는데, 2시간 만에 진단 및 파라미터 수정 답변을 받았습니다. 알고 보니 전력 서지 후 서보 튜닝 과정에서 파라미터가 변동된 것이 원인이었습니다. 엔지니어 방문 없이 다음 날 아침 바로 생산을 재개할 수 있었습니다. 이처럼 원격으로 지원해 주는 기능은 생산 일정을 소화해야 하는 상황에서 정말 큰 도움이 됩니다. 저희는 PETG 소재로 젖병 블랭크를 생산하는데, 이 기계는 PETG 소재를 아주 잘 처리해 줍니다."
Ahmed Al-Rashid, Agricultural Chemical Packaging, UAE
"저희는 중동 지역의 여러 농약 브랜드에 살충제 용기를 공급하는 위탁 제조업체입니다. 100ml부터 1000ml까지 다양한 용량의 용기를 생산하면서도 금형 교체로 인한 가동 중단 시간을 최소화할 수 있는 기계가 필요했습니다. Y150-V4-2는 이러한 요구 사항을 잘 충족하며, 금형 교체 절차 또한 교육만 받으면 매우 간단합니다. 파커 고압 밸브와 에어탁 실린더는 필요시 현지에서 조달할 수 있는 부품이라 예비 부품 확보에도 안심할 수 있습니다. 농작물 성수기에는 24시간 내내 가동했는데도 계획에 없던 중단 없이 잘 작동했습니다."
Marco Fontana, Premium Food Packaging, Italy
"판매 전 기술 지원의 우수성을 강조하고 싶습니다. 구매를 결정하기 전에 저희는 고급 올리브 오일 브랜드에 사용할 특수 모양의 병을 기계로 생산할 수 있는지에 대해 많은 질문이 있었습니다. Ever-Power는 며칠 만에 금형 가능성, 예상 벽 두께 분포, 권장 스크류 직경에 대한 자세한 피드백을 제공해 주었고, 판매 전에 이처럼 심도 있는 기술적 지원을 받을 수 있었던 덕분에 큰 확신을 가질 수 있었습니다. 기계는 예정대로 도착했고, 병 품질은 판매 전 분석 결과와 매우 일치했습니다. 저희는 매우 만족하며 벌써 두 번째 장비 구매를 계획하고 있습니다."
Sofia Ramirez, Personal Care Products, Mexico
"멕시코로의 배송은 매우 체계적으로 진행되었고, Ever-Power는 오류 없는 완벽한 세관 서류를 제공하여 국경에서 많은 시간을 절약할 수 있었습니다. 설치는 Ever-Power 기술자가 매우 효율적이고 기계에 대해 완벽하게 이해하고 있어서 이틀 만에 완료되었습니다. 저희는 자체 브랜드 고객을 위해 250ml 샴푸 병을 생산하고 있는데, 표면 광택과 라벨 접착력이 탁월합니다. 생산 속도도 빠르고, 처음 6개월 동안 큰 유지 보수 문제는 발생하지 않았습니다. 동급의 일본 또는 유럽산 기계와 비교했을 때 가격 경쟁력이 매우 높았는데, 품질 면에서 전혀 손색이 없다고 생각합니다."
James Mwangi, Pharmaceutical Packaging, Kenya
"저희는 나이로비에서 제약 포장 시설을 운영하고 있는데, 아프리카 시장에서 현실적인 투자 비용으로 GMP 기준을 충족하는 단일 단계 사출 스트레치 블로우 성형기를 구하는 것이 정말 어려웠습니다. 풀 서보 옵션이 장착된 Y150-V4-2는 저희 제약 고객사의 감사 요건을 충족하면서도 실제로 감당할 수 있는 가격이었습니다. 이노반스 PLC는 명확한 영어 인터페이스를 제공하여 저희 작업자들이 빠르게 익힐 수 있었습니다. 에버파워는 또한 첫 해에 필요한 권장 재고량을 포함한 상세한 예비 부품 목록을 제공하여 해외 고객 지원에 대한 풍부한 경험을 보여주었습니다. 저희는 매우 만족합니다."
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