Y150-V4-2 注塑拉伸吹塑机，可替代日本 ASB-12M 型机器
Y150-V4-2 是一款高性能单步注塑拉伸吹塑机，专为直接替代日本 ASB-12M 型号而设计。该单步注塑拉伸吹塑机由墨西哥 Ever-Power 公司设计和制造，可生产种类繁多的产品，包括药品瓶、化妆品瓶、婴儿奶瓶、玻璃水瓶、广口容器以及各种复杂异形瓶，容量范围从 20 毫升到 2500 毫升。
The Y150-V4-2 is a high-performance one-step injection stretch blow molding machine engineered as a direct replacement for the Japanese ASB-12M model. Designed and manufactured by Mexico Ever-Power, this single stage injection stretch blow molding machine delivers exceptional product diversity, producing pharmaceutical bottles, cosmetic bottles, baby bottles, water glass bottles, wide-mouth containers, and complex special-shaped bottles across a broad volume range from 20 ml to 2,500 ml. Every bottle exits the machine without parting-line marks, satisfying the highest appearance standards demanded by premium brand owners in pharmaceutical, personal care, food, and beverage sectors. The 4-station rotary architecture completes injection, temperature conditioning, stretch-blow, and take-out in one uninterrupted cycle, eliminating reheating energy and intermediate handling steps that add cost and contamination risk.
As a leading injection stretch blow molding machine manufacturer, Mexico Ever-Power built the Y150-V4-2 on a standardized platform using exclusively imported components: Inovance or WEICHI servo motors, a Japan Yaskawa turntable drive, American Parker high-pressure valves, Airtak cylinders, Italian hydraulic tubing, NSK lead screws, and a Taiwan YUKEN hydraulic control valve. This PET injection stretch blow molding machine meets GMP pharmaceutical packaging production standards through a fully contactless production process and offers full servo upgrade options for oil-free operation. Whether you need a customized injection stretch blow molding machine for a proprietary bottle shape or a proven drop-in upgrade for an existing ASB-12M mold set, the Y150-V4-2 delivers the throughput, precision, and reliability your operation demands.
产品型号对比表
1. 日本ASB型号的替代品
| Y/YS 机器型号 | 配置/备注 | 兼容的日本型号 |
| Y150-V4-2 | 标准配置 | ASB-12M |
| YS150-V4-EV | 全伺服 | ASB-12M |
| Y250-V4 | 标准配置 | ASB-70DPH |
| Y250-V4-B | B系列 | ASB-70DPW |
| Y650-V4 | 大容量型号 | ASB-650 |
2. 日本AOKI型号的替代品
| Y/YS 机器型号 | 配置/备注 | 兼容的日本型号 |
| Y150-V4-B | B系列 | SBIII-100L-20 |
| Y150-V3-B | 三站式模型 | SBIII-100L-20 |
| Y200-V4-B | B系列 | SBIII-250LL-50S |
| Y200-V3 | 三站式模型 | SBIII-250LL-50S |
| YS350-V4-EV | 全伺服 | AL-350LL-40 |
| 标准型 | 伺服模型 | 全电动车型 |
 |
 |
 |
我们的优势
1. 质量更佳。日本吹塑机生产的塑料瓶都有分模线，即两个模具中间凸起的塑料部分，会留下痕迹。而我们的模具精度极高，完全看不到分模线。
2. 我们的生产速度很快，拥有大量的螺杆解决方案和高速运转。日本一次只能生产四个塑料瓶，而我们可以一次生产六个。
3. 节约能源。我们的机器比日本、欧洲和美国的机器节能15%至25%。
4. 已广泛采用多种电气控制技术来替代液压和气动元件。例如，日本底部切割机构中使用的气动元件已被伺服电机取代，并且伺服电机的转速提高了一倍。在制药行业和其他领域，无需任何液压系统即可使用全伺服电机，从而确保符合GMP标准，并在无油无污染的环境中运行。
产品规格
| 物品 | 单元 | 规格 | |||||||
| 姓名 | 一步注塑拉伸吹塑成型 机器（4工位） |
||||||||
| 模型 | Y150-V4-2 (Compatible with Japanese ASB-12M model) | ||||||||
| 制造商 | 墨西哥永恒力量 | ||||||||
| 材料 | PET/PETG | ||||||||
| 螺纹直径 | 毫米 | 40 | 50 | 55 | 60 | ||||
| 理论注射体积 | 立方厘米 | 188 | 310 | 380 | 480 | ||||
| 螺杆转速（RPM） | 转/分钟 | 270 | 180 | 150 | 150～220 | ||||
| 注射夹紧力 | 克努尔特人 | 150 | |||||||
| 吹气夹紧力 | 克努尔特人 | 200 | |||||||
| 电机功率 | 千瓦 | 43.2 | |||||||
| 加热功率 | 千瓦 | 10 | |||||||
| 吹气压力 | 百万 | 2.0-3.5 | |||||||
| 冷却水压力 | 百万 | 0.4-0.6 | |||||||
| 机油冷却器水压 | 百万 | 0.3-0.4 | |||||||
| 机油冷却器水温 | ℃ | 20-25 | |||||||
| 电压 | V | 370-400 | |||||||
| （长*宽*高）尺寸（长*宽*高） | 毫米 | 4200x1400x2900 | |||||||
| 重量 | T | 6 | |||||||
| 产品尺寸 | |||||||||
| 产品数量 | 件 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| 瓶子直径 | 毫米 | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| 瓶身高度 | 毫米 | 210 | 150 | 100 | |||||
| 颈部直径 | 毫米 | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| 最大瓶容量 | 机器学习 | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| 最大瓶重 | G | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
机器参数
| 兼容型号： | 与日本ASB-12M型号兼容 |
| 螺丝直径： | 50毫米（可选） |
| 理论注射容量： | 310克 |
| 注射夹紧力： | 150千牛 |
| 上模行程： | 250毫米 |
| 下模行程： | 205毫米 |
| 温度。调节核心划水： | 250毫米 |
| 温度调节枪管行程： | 230毫米 |
| 击球动作： | 170毫米 |
| 吹气夹紧力： | 200KN（单侧） |
| 吹气核心冲刺： | 250毫米 |
| 吹塑行程： | 75+75毫米 |
| 油箱容积： | 300升 |
| 尺寸（长×宽×高）： | 4.2*1.4*2.9米 |
| 重量： | 6T |
技术标准
| 伺服控制系统： | 使用3套伺服泵系统。 |
| 伺服电机功率： | 汇川/潍柴伺服电机功率：43.2KW。 |
| 计算机控制系统： | 使用 Inovance/MiRLE PLC。 |
| 转盘驱动： | 转盘配备日本安川伺服电机或带台湾津天减速器的威驰伺服电机。 |
| 高压阀： | 使用美国派克高压阀。 |
| 气缸： | 使用艾塔克气缸。 |
| 温度控制： | 采用集成控制箱控制温度，精度高、稳定性好、操作简便；或者，您也可以选择系统内置的温度控制系统。 |
| 液压压力控制阀： | 采用中国台湾YUKEN公司的液压压力控制阀； |
| 油管： | 油管采用意大利进口材料制成。 |
| 拧紧： | 螺丝由纳米远红外节能加热环（10KW）加热。 |
| 吹塑成型结构： | 吹塑结构采用液压缸或双伺服电机模具夹紧系统，具有高压补偿功能。 |
| 注射装置： | 注射单元由单个油缸控制。熔体马达可采用液压控制或伺服电机控制。 |
| 机器总功率： | 机器总功率：53.2千瓦。 |
Features of Y150-V4-2 Injection Stretch Blow Molding Machine
1. Zero Parting-Line Marks
Japanese ASB-series machines produce bottles with a visible parting-line protrusion at the mold seam. The Y150-V4-2 uses ultra-precision mold engineering that eliminates this defect entirely, delivering a seamless, glass-like surface finish. For luxury cosmetic bottles and high-end pharmaceutical containers where appearance directly affects brand equity, this difference is decisive and eliminates costly secondary polishing operations.
2. Higher Output Per Cycle
Where a standard Japanese ASB-12M produces 4 bottles per cycle, the Y150-V4-2 produces up to 6 bottles per cycle with a high-speed screw rotational option. The large-volume screw solution combined with optimized cycle timing boosts throughput significantly without increasing floor space. This one step ISBM机器 architecture removes all intermediate transfer steps, meaning every second of machine time translates directly into saleable product.
3. 15~25% Lower Energy Consumption
Y150-V4-2 的能耗比同类日本、欧洲和美国设备低 15% 至 25%。这得益于三个按需供电的伺服泵系统、比传统加热元件更高效的纳米远红外加热环，以及完全省去重复加热步骤的一步式工艺。在一个典型的生产年度中，节能可转化为运营成本的显著降低，从而直接提高工厂的盈利能力。
4. GMP-Compliant Contactless Production
The fully enclosed 4-station rotary process operates without human contact from preform to finished bottle. Pneumatic bottom-cutting components used in Japanese machines are replaced by servo motors on the Y150-V4-2, doubling the speed and eliminating oil contamination risk. Pharmaceutical and nutraceutical customers can optionally specify a fully servo, oil-free configuration that meets stringent GMP pharmaceutical packaging production standards, qualifying finished bottles for direct fill applications without secondary cleaning.
5. ASB-12M 模具兼容性
The Y150-V4-2 is fully compatible with existing Japanese ASB-12M molds, making it the most practical upgrade path for facilities already running ASB-12M equipment. Your existing tooling investment is preserved, transition risk is minimised, and changeover time is minimal. This replacement of ASB ISBM machine approach enables manufacturers to achieve a significant productivity and quality improvement without the full capital and validation cost of replacing both machine and moulds simultaneously.
6. Standardised Imported-Component Design
所有关键部件均来自全球知名品牌：派克阀门、安川转盘驱动器、艾尔泰克油缸、NSK丝杠以及意大利液压管路。这种标准化架构意味着备件供应充足，全球服务工程师均可提供支持，并将平均维修时间降至最低。对于在全球拥有多个生产基地的制造商而言，Ever-Power注塑拉伸吹塑成型机系列产品统一的部件规格可减少备件库存，并简化维护培训。
工作原理
1. 注塑成型
The process begins by heating PET or PETG resin to a molten state using the nano far-infrared heated 50 mm screw. The molten resin is injected at 150 KN clamping force into a precision mold cavity to form a preform. The preform is partially cooled to stabilise its shape while retaining sufficient heat to allow stretching in the next station. Critically, the preform neck finish is formed to its final dimensions at this stage, ensuring reliable sealing and dimensional accuracy throughout the container lifecycle.
2. 预成型调节和转移
The Yaskawa-servo-driven turntable indexes the freshly moulded preform from the injection station to the temperature conditioning zone with a TEMP. regulating core stroke of 250 mm and a barrel stroke of 230 mm. Controlled heating areas stabilise the preform internal temperature profile. This consistent thermal conditioning ensures uniform material behaviour during the stretch and blow stages, improving container wall uniformity and reducing the risk of whitening, thinning, or dimensional defects. No reheating oven is required, directly eliminating 40% of the energy consumption of two-step processes.
3. 拉伸吹塑成型
This is the defining stage of the single-stage injection stretch blow molding machine process. The blow core (250 mm stroke) descends while the blow mold closes at 200 KN (single side) with a 75 + 75 mm mold stroke. Biaxial stretching begins as a stretch rod extends the preform lengthwise, followed by compressed air at 2.0 to 3.5 MPa inflating it outward to match the mold cavity precisely. This dual-direction molecular alignment enhances the container strength, clarity, barrier properties, and surface gloss, resulting in bottles that consistently outperform two-step blown alternatives in drop-impact and gas-permeation testing.
4. 冷却和喷射
Once the bottle has been fully blown to its final shape, the machine cooling water circuit (0.4 to 0.6 MPa, 20 to 25 degrees C oil cooler) rapidly solidifies the container inside the mold. After sufficient cooling, the mold opens and the take-out mechanism (170 mm stroke) automatically ejects the finished bottle at the fourth station. The completed container is ready for immediate downstream filling or packaging with no secondary operations required. The integrated cycle then immediately repeats, maintaining continuous high-speed production with no operator intervention between shots.
Applications of ISBM Machines
药瓶
The Y150-V4-2 produces oral liquid bottles, tablet containers, and dropper bottles in PET and PETG from 20 ml to 400 ml with zero human contact. The GMP-compliant, oil-free servo configuration is approved for direct pharmaceutical packaging lines. Dimensional precision at the neck finish ensures leak-free closure engagement and meets international pharmacopoeia container specifications for moisture vapour transmission and chemical inertness.
化妆品瓶
High-end skincare, perfume, and personal care brands demand flawless surfaces and complex geometry. The parting-line-free finish delivered by the Y150-V4-2 removes the need for post-moulding polishing and enables intricate decorative forms, including oval, faceted, and asymmetric shapes, that a two-step machine cannot reproduce reliably. Container capacities from 20 ml to 2,500 ml cover the full cosmetic range from travel-size serums to pump-top moisturisers.
化学品瓶
Household and industrial chemical products require robust containers with excellent barrier properties against volatile organic compounds and aggressive solvents. PET containers produced by this injection blow molding machine platform offer superior gas-barrier performance over untreated HDPE, extending product shelf life and reducing material usage through thinner walls. The machine handles screw diameters up to 60 mm to accommodate higher-viscosity material blends used in speciality chemical applications.
食品瓶
From condiment jars and cooking oil bottles to wide-mouth food canisters, the Y150-V4-2 produces food-grade PET containers with crystal clarity that showcases product colour and texture at the point of sale. The contactless process eliminates contamination risk for food-contact surfaces, and biaxial orientation improves carbon dioxide and oxygen barrier performance, extending refrigerated and ambient shelf life without the cost of active barrier coatings.
奶瓶
Baby feeding bottles impose the most demanding combination of clarity, impact resistance, thermal stability, and food-contact safety. The Y150-V4-2 processes PETG, which offers glass-like transparency and can withstand repeated sterilisation at elevated temperatures. Production in a clean, oil-free environment and zero parting-line surface quality meet the expectations of premium baby product brands in regulated markets such as the EU, USA, and Japan, where safety documentation and dimensional consistency are non-negotiable.
Pesticide Bottles
Agricultural chemical packaging requires high chemical resistance, robust wall thickness for pressure resistance, and child-resistant neck geometries. The Y150-V4-2 accommodates neck diameters from 15 mm to 83 mm and volumes up to 2,500 ml, covering the full range of pesticide bottle formats from concentrated formulation ampoules to pump-sprayer containers. PET barrier performance and weld-seam integrity are critical for preventing leakage, spillage, and regulatory non-compliance during distribution and storage.
沐浴露瓶
Body wash, shampoo, and liquid soap bottles benefit from the smooth, lustrous surface finish produced by the Y150-V4-2, which eliminates the parting seam that compromises label adhesion and visual quality. The machine readily handles pump-top, flip-cap, and disc-top neck finishes in a single tool, and supports oval and square cross-section bottles that stand out on retail shelves. Batches can run without interruption for extended periods, supporting the high-volume output required by private-label contract manufacturers.
Cooking Oil Bottles
Edible oil containers demand excellent clarity to showcase product colour, high rigidity to survive distribution stacking, and tight-tolerance neck dimensions for reliable cap sealing under the positive pressure of hot-fill applications. The Y150-V4-2 produces PET cooking oil bottles from 250 ml to 2,500 ml at the required wall thickness, with the biaxial molecular orientation delivering the compressive column strength needed for pallet stacking without deformation, a key requirement for large-format retail club packs and bulk wholesale distribution.
Key Equipment Components
夹紧单元
The injection clamping unit delivers 150 KN of force with upper and lower mold strokes of 250 mm and 205 mm respectively. The blow clamping unit provides 200 KN (single side) with a 75 + 75 mm blow mold stroke. High-pressure compensation function ensures consistent cavity pressure distribution regardless of mold wear state, protecting tooling longevity and maintaining bottle wall uniformity across extended production runs on this customized injection stretch blow molding machine platform.
注射单元
A single-cylinder injection unit controls the melt delivery with a 50 mm (optional) screw delivering up to 310 g of theoretical injection capacity at rotational speeds from 150 to 270 r/min depending on screw diameter selection. The melt motor may be controlled hydraulically or by servo motor, offering flexibility for standard or fully-electric GMP configurations. The nano far-infrared 10 KW heating ring maintains precise melt temperature with minimal thermal gradient across the barrel length.
模具系统
The Y150-V4-2 is fully compatible with Japanese ASB-12M moulds, preserving your existing tooling capital. Ever-Power also offers ISBM mold injection machines supplier services including custom mold design and manufacturing for proprietary bottle shapes from 20 ml to 2,500 ml. Mold cavities are machined to ultra-high precision tolerances that eliminate visible parting-line marks and deliver the glass-smooth surfaces required by pharmaceutical and premium cosmetic customers without post-processing.
吹针系统
The blow core operates on a 250 mm stroke and delivers clean, precisely timed high-pressure air at 2.0 to 3.5 MPa via the American Parker high-pressure valve. The blow pin geometry is matched to each specific neck finish to ensure uniform air distribution inside the preform during biaxial stretching. This precise air delivery is the primary factor governing container wall thickness uniformity, optical clarity, and carbon dioxide barrier performance in the finished PET bottle, all areas where the Y150-V4-2 consistently outperforms competitors.
冷却系统
Two independent cooling circuits manage the machine thermal envelope: a mold cooling water system operating at 0.4 to 0.6 MPa for rapid bottle solidification, and a machine oil cooler circuit at 0.3 to 0.4 MPa maintaining hydraulic oil temperature at 20 to 25 degrees C. Rapid in-mold cooling directly determines achievable cycle time: the faster and more uniform the cooling, the shorter the blow station dwell time, and the higher the machine output per hour under sustained production conditions.
弹射系统
The take-out mechanism operates on a 170 mm stroke and is synchronised with the Yaskawa-driven turntable indexing sequence to eject finished bottles at station four without interrupting the upstream injection cycle. Automatic ejection eliminates manual unloading labour and the contamination and variability it introduces. The ejection timing and force are software-adjustable from the Inovance PLC touchscreen interface, enabling fast format changeovers between bottle specifications and supporting a wide range of downstream conveyor and inspection system configurations.
Temperature Control System
An integrated control box manages barrel, mold, and conditioning zone temperatures simultaneously with high accuracy and stability. Operators may alternatively select the system built-in temperature control for simplified parameter management. Consistent inter-zone temperature gradients are the primary factor determining preform stretch behaviour uniformity, and the precision of this system is the key reason why the Y150-V4-2 produces bottles with markedly lower wall-thickness variation compared to two-step reheat blow moulding alternatives.
Servo Drive Architecture
Three sets of servo pump systems replace conventional fixed-displacement hydraulic pumps, providing energy only when and where it is required. Inovance / WEICHI servo motors (43.2 KW combined) are governed by the Inovance / MiRLE PLC, which provides closed-loop position, speed, and pressure control on every axis. This architecture is the foundation of the machine energy efficiency advantage and is also the enabler of the full servo, oil-free upgrade path available for pharmaceutical and clean-room production environments in this full electric injection stretch blow molding machine variant.
Injection Blow Molding vs Stretch Blow Molding: Key Differences
What Is Injection Blow Molding?
Injection Blow Molding is a two-stage process that combines the dimensional precision of injection moulding with the hollow-forming capability of blow moulding. Molten plastic is first injected into a mold to form a preform whose neck threads are already in their finished form. The preform is then transferred to a blow mold, where compressed air inflates it into the target bottle shape. Ever-Power advanced IBM machine solutions are designed for small, intricate bottles used in pharmaceuticals, cosmetics, and personal care, delivering exceptional dimensional accuracy and tight tolerances with minimal post-processing. Key attributes: high precision, uniform wall thickness, ideal for small to medium containers, suitable for complex neck designs, minimal flash or waste.
What Is Injection Stretch Blow Molding?
Injection Stretch Blow Molding, as implemented in the Y150-V4-2 injection stretch blow molding machine, adds a mechanical stretching step that orients the polymer molecules biaxially before the blowing air is introduced. This molecular alignment substantially improves the container strength-to-weight ratio, optical clarity, gas barrier performance, and surface gloss compared to unstretched blow moulding. The process is the recognised gold standard for PET bottle production in beverage, food, and personal care markets. Key attributes: excellent strength-to-weight ratio, high clarity especially with PET, efficient for large-scale production, ideal for thin-walled lightweight bottles.
Comparative Overview
| 特征 | 注塑吹塑成型（IBM） | 注塑拉伸吹塑成型（ISBM） |
|---|---|---|
| 流程步骤 | 注射+吹气 | 注射 + 拉伸 + 吹气 |
| 材料兼容性 | 高密度聚乙烯（HDPE）、聚丙烯（PP）、聚氯乙烯（PVC）。 | PET、PETG、PP |
| 容器尺寸 | 小型至中型 | Small to large (20 ml to 2,500 ml) |
| 壁厚 | 制服 | Optimised (typically thinner and lighter) |
| 机械强度 | 好的 | Excellent (biaxial orientation) |
| 光学清晰度 | 缓和 | High (especially with PET) |
| 典型应用 | Pharmaceutical, cosmetics | Beverages, food, personal care, pharma |
| 生产速度 | 缓和 | 高的 |
The decision between IBM and ISBM depends on resin type, container geometry, production volume, and cost targets. Use IBM when you need precise neck finishes and uniform walls in small containers for pharmaceuticals or high-end cosmetics. Choose ISBM when you need lightweight, high-clarity, high-strength bottles in volume, such as for water, juice, condiments, or personal care products. Ever-Power provides both injection blow molding machine and injection stretch blow molding machine manufacturers solutions and can advise on the optimal process for your specific container programme.
 |
 |
| 注塑吹塑 | 注塑拉伸吹塑 |
|---|
兼容材料
PET（聚对苯二甲酸乙二醇酯）
PET is the primary material for the Y150-V4-2 and the most widely used resin in injection stretch blow molding globally. It is strong, lightweight, and optically clear, making it the default choice for pharmaceutical, beverage, food, and cosmetic bottles. PET also has excellent recyclability credentials, supporting sustainability commitments for brands targeting circular economy standards.
PETG（聚对苯二甲酸乙二醇酯）
PETG offers the optical clarity of PET with improved impact resistance and the ability to withstand repeated autoclave sterilisation cycles at elevated temperatures. It is the preferred material for baby bottles, medical device packaging, and laboratory containers where both chemical resistance and visual clarity are mandatory. PETG does not crystallise on stretching, enabling greater design freedom in container geometry.
PP（聚丙烯）
PP is a versatile engineering resin suited to both hot-fill and cold-fill applications. Its high melting point makes it the preferred choice for containers that must survive filling temperatures above 85 degrees C, such as pasteurised juice, hot-pack sauce, and sterilised pharmaceutical liquids. PP containers processed on a single stage injection stretch blow molding machine offer good chemical resistance and a lower density than PET, reducing per-container material cost.
HDPE（高密度聚乙烯）
HDPE is a robust and durable resin widely used in blow moulding for applications requiring moisture, chemical, and UV radiation resistance, making it ideal for outdoor, agricultural, and industrial chemical containers. Its high environmental stress crack resistance suits squeeze-tube and dispensing bottle formats. HDPE is also one of the most widely recycled plastics globally, with established collection and reprocessing infrastructure in most major markets.
PS (Polystyrene)
PS is a rigid, clear resin commonly selected for packaging applications where optical clarity is the primary requirement and impact demands are moderate, such as clear sample cups, cosmetic jars, and electronics protective packaging. Its relatively low cost and ease of processing make it an economical choice for high-volume commodity packaging where premium barrier or impact performance is not required. Specialist grades including high-impact PS expand the application range for durable container formats.
PC（聚碳酸酯）
PC is an engineering thermoplastic renowned for its exceptional impact resistance and optical clarity, making it the material of choice for sports water bottles, reusable containers, and safety equipment housings. Its very high heat deflection temperature allows sterilisation by boiling or steam. While BPA-free grades have largely replaced traditional PC in food-contact applications, PC remains the standard material for industrial sight glasses, instrument covers, and high-impact specialty containers in the pharmaceutical and laboratory instrument sectors.
 |
 |
 |
 |
 |
 |
How to Choose the Right ISBM Machine
1. Production Volume
Define your required daily or annual output in bottles before evaluating any machine. The Y150-V4-2 4-station platform with up to 6 cavities per cycle is optimised for medium-to-high volume production of specialist containers. If your programme demands very high volumes of a single bottle type, a multi-cavity or multi-station platform such as the HGYS280-V6 six-station machine may offer better economics. Ever-Power application engineers can model your output requirements and recommend the right platform configuration for your specific production programme.
2. Bottle Size and Shape
Match the machine envelope to your bottle specification before committing to a platform. The Y150-V4-2 handles neck diameters from 15 mm to 83 mm, bottle diameters up to 118 mm, and volumes from 20 ml to 2,500 ml. For larger containers up to 20 litres, the HGY650-V4 platform should be considered. For very small vials below 20 ml or bottles with highly complex geometries, share your CAD drawings with Ever-Power engineers early to confirm mold feasibility and identify any special tooling requirements before placing an order.
3. Material Type
The Y150-V4-2 is optimised for PET and PETG. If your process requires PP, HDPE, or PC, confirm with Ever-Power that the screw geometry, barrel temperature profile, and blow pressure specification are correctly matched to your chosen resin. Material grade matters as much as resin family: intrinsic viscosity in PET, MFI in PP, and molecular weight in PC all affect processing behaviour. Ever-Power application engineers can advise on resin specification and, where required, provide material qualification trials before full production commitment.
4. Automation Level
The Y150-V4-2 standard configuration uses three servo pump systems for high repeatability at lower cost. The YS150-V4-EV full servo variant eliminates hydraulic systems entirely, achieving oil-free operation with 10 servo motor control sets for pharmaceutical GMP environments. Consider your clean-room classification, operator headcount targets, and downstream automation integration requirements when specifying the drive architecture. Ever-Power can also integrate vision inspection, checkweighing, and automated reject systems to complete your line.
5. Energy Efficiency
The Y150-V4-2 consumes 15% to 25% less energy than comparable Japanese, European, and American machines through servo-on-demand hydraulics, nano far-infrared barrel heating, and the elimination of the reheating stage. Request an energy audit comparison from Ever-Power using your current machine type and bottle specification to calculate the specific annual energy saving and ROI timeline for your facility. In markets with high industrial electricity tariffs, energy efficiency alone can justify the investment within two to three years of operation.
6. Maintenance and Support
Ever-Power provides comprehensive pre-sale, in-sale, and after-sale support through a team of experienced injection-blowing machinery engineers. All critical components Parker, Yaskawa, Inovance, YUKEN, and Airtak are globally stocked, ensuring fast availability. Ever-Power offers factory acceptance testing before shipment, on-site installation and commissioning, operator training, and a structured maintenance programme. For international customers, remote diagnostics through the Inovance PLC interface minimises engineer travel time and keeps your machine running productively throughout its operating life.
Injection Stretch Blow Molding Machine Maintenance
1. 定期清洁
Clean the injection and blowing mold cavities, runners, and vents at the end of each production run to prevent carbon deposit build-up, PET degradation residue, and contamination migration into the next batch. Wipe down all exposed mechanical surfaces, guideways, and the take-out mechanism with a lint-free cloth dampened with the recommended solvent. Compressed air purging of the barrel and screw assembly should follow each material changeover to prevent colour or resin grade cross-contamination.
2. 润滑维护
Apply the specified lubricating oil to all guide rails, clamping unit tie-bars, turntable bearing races, and the ejection mechanism at the intervals specified in the Ever-Power maintenance schedule, typically every 500 operating hours. NSK lead screws require periodic lubrication with the manufacturer-specified grease rather than oil. Correct lubrication prevents accelerated wear on precision motion components and is the single highest-impact preventive maintenance action for extending machine service life and maintaining dimensional repeatability.
3. Servo and Electric System Check
Verify the operational stability of all three servo pump systems and the Inovance / MiRLE PLC on a monthly basis by reviewing system alarm logs, checking servo drive parameter consistency, and confirming that all motor current draws are within the rated operating range. Inspect encoder connections and communication cables for wear, corrosion, or loose terminations. Servo motor cooling fans should be checked quarterly and cleaned to prevent overheating under sustained high-duty-cycle production conditions.
4. 电气系统维护
Inspect the interior of the main electrical cabinet annually with the machine fully isolated and locked out. Check all terminal connections for signs of heat discolouration or loosening caused by vibration. Verify that cable routing has not created chafe points against sharp enclosure edges. Test the earth bonding continuity across the machine frame to ensure personnel safety. Review and replace any degraded cable insulation, thermal protectors, or contactors identified during the inspection before returning the machine to service to prevent short circuits and production downtime.
5. 霉菌维护
Inspect all mold cavity surfaces, parting faces, vent slots, and cooling channel connections at regular intervals for wear, erosion, or sealing degradation. Polish cavity surfaces when surface finish begins to transfer to bottle walls, as any scratch or pit in the cavity surface will reproduce on every bottle produced. Check the mold cooling water connections for mineral scale build-up inside channels, which reduces heat transfer efficiency and extends cycle time. Replace worn or damaged mold components immediately to prevent escalating dimensional non-conformance across the bottle population.
6. 机器参数调整
Periodically verify and recalibrate all process parameters through the Inovance PLC interface, including injection pressure, screw speed, barrel temperature profile, blow pressure, cycle timing, and cooling water flow rates. Compare current parameter values against the validated baseline established during initial commissioning. Gradual parameter drift caused by component wear or seasonal ambient temperature change is the most common cause of slow-onset quality degradation in continuous production, and systematic parameter auditing is the most effective way to identify and correct it before it reaches customer-visible quality levels.
为什么选择墨西哥永力公司的ISBM导弹？
选择墨西哥 Ever-Power 作为您的注塑拉伸吹塑设备合作伙伴，您将获得诸多显著优势，这些优势源于我们久负盛名的业绩和前瞻性的理念。公司成立于 2003 年，拥有二十余年研发和生产注塑拉伸吹塑 (ISBM) 设备的专业经验，我们从行业先驱中汲取灵感，并根据客户需求定制解决方案，优先考虑运营效率和成本节约。我们的产品组合包含多项吹塑技术专利创新，例如先进的伺服系统和节能设计，可将能耗降低高达 40%，确保 Y150-V4 等机型在高产量生产中拥有卓越的可靠性，且无需过多维护。
我们在墨西哥拥有占地 20,000 平方米的现代化工厂，配备了最先进的装配线和严格的质量控制流程，确保所有设备均达到一致的高标准。我们专注于生产适用于多种材料的机器，包括 PET、PETG、PP、PC 和 PCTG，服务于从化妆品、饮料到药品和婴幼儿用品等多个行业。这种广泛的适用性促成了我们与雅诗兰黛、沃尔玛、蓝月和利比等全球知名品牌的合作，我们为其量身定制机器，以提升产品的完整性和市场吸引力。
我们与其他供应商的不同之处在于我们始终坚持以客户为中心：我们提供一站式综合服务，涵盖定制设计、快速备件供应和专家现场咨询，最大限度地减少停机时间。客户对我们经验丰富的专业支持团队赞不绝口，他们能够迅速解决问题，促进双方共同成功。我们注重产品性能稳定、占地面积小、可持续性强，从而建立长久的信任，并助力企业在竞争激烈的市场中高效扩展业务。最终，与墨西哥永力公司合作意味着与创新者携手，他们不仅提供机械设备，更推动单级注塑拉伸吹塑成型技术的进步，帮助您取得卓越的成果和长期的价值。
 |
 |
 |
 |
常见问题解答
Q: Is the Y150-V4-2 a true drop-in replacement for the Japanese ASB-12M, and can I reuse my existing ASB-12M moulds?
A: Yes. The Y150-V4-2 is fully compatible with Japanese ASB-12M moulds. The machine has been designed with matching platen dimensions, mold stroke specifications, and cooling channel layouts so that your existing ASB-12M tooling can be mounted directly without modification. Ever-Power recommends sharing your mold drawings before shipment so the engineering team can confirm fit and identify any adapter requirements specific to your mold set configuration.
Q: What is the difference between the standard Y150-V4-2 and the full servo YS150-V4-EV variant?
A: The Y150-V4-2 uses three servo pump systems controlling a hydraulic circuit, which delivers high energy efficiency and repeatability for most applications. The YS150-V4-EV full electric injection stretch blow molding machine replaces all hydraulic components with 10 sets of servo motor control systems, eliminating hydraulic oil entirely. This produces a completely oil-free production environment that satisfies GMP pharmaceutical packaging clean-room requirements and eliminates hydraulic oil disposal costs. The EV variant consumes approximately 102.8 KW total versus 53.2 KW for the standard model and is specified primarily for pharmaceutical and food-contact clean-room applications.
Q: What bottle sizes and volumes can the Y150-V4-2 produce?
A: The Y150-V4-2 produces bottles with a body diameter from 26 mm to 118 mm, neck diameters from 15 mm to 83 mm, bottle heights up to 210 mm, and volumes from 20 ml to 2,500 ml. Up to 8 cavities can be produced per cycle depending on bottle diameter. For larger containers up to 20 litres, Ever-Power offers the HGY650-V4 platform, and for bottles requiring more than 8 cavities per cycle or 6 stations, other models in the HGY range are available.
Q: What materials does the Y150-V4-2 process, and does it handle PETG for baby bottles?
A: The Y150-V4-2 is optimised for PET and PETG. PETG is a fully supported material and is the standard choice for baby bottle production on this platform due to its combination of optical clarity, high impact resistance, and sterilisation stability. Ever-Power can advise on the specific screw geometry and barrel temperature profile optimised for your PETG grade. PP processing is also possible with the appropriate screw and barrel configuration; discuss your material specification with Ever-Power engineers during the pre-sale technical consultation.
Q: How much energy does the Y150-V4-2 save compared to a Japanese ASB-12M?
A: The Y150-V4-2 consumes 15% to 25% less energy than equivalent Japanese, European, and American machines. The saving comes from three sources: servo-on-demand hydraulics that use power only when axes are in motion, the nano far-infrared barrel heating ring that transfers heat more efficiently than conventional resistive elements, and the one-step process architecture that eliminates the energy-intensive reheating stage entirely required by two-step machines. Exact savings depend on bottle specification, cycle time, and production hours per day. Ever-Power can provide an energy model for your specific application on request.
Q: Can Ever-Power design and supply custom moulds for a proprietary bottle shape, or only supply the machine?
A: Ever-Power operates as a full-service ISBM mold injection machines supplier, offering both machine supply and complete custom mold design and manufacturing. If you have a proprietary bottle shape, share your 3D CAD data or dimensional drawing with the Ever-Power mold engineering team for a DFM review and quotation. Ever-Power molds are machined to ultra-high precision tolerances and are covered by the same commissioning and support framework as the machines themselves.
Q: What is the typical lead time from order placement to machine delivery?
A: Standard lead time for the Y150-V4-2 is approximately 45 to 60 working days from order confirmation and deposit receipt to factory acceptance testing completion. Ocean freight transit adds 15 to 30 days depending on destination port. If custom moulds are ordered simultaneously, mold lead time is typically 35 to 50 working days and can be aligned with machine production to avoid total project delay. Contact Ever-Power at the time of enquiry to confirm current production schedule availability for your required delivery date.
Q: What after-sales support and warranty does Ever-Power provide for the Y150-V4-2?
A: Ever-Power provides comprehensive after-sales support including on-site installation and commissioning, operator training, and a structured maintenance programme. The standard warranty covers machine defects in materials and workmanship for 12 months from commissioning date. Ever-Power application engineers are available for remote diagnostics via the Inovance PLC communication interface, and a recommended spare parts kit for the first year of operation is provided with each machine. Extended warranty and scheduled maintenance contracts are available on request for customers requiring enhanced service level commitments.
Q: Is the Y150-V4-2 suitable for pharmaceutical GMP production without modification?
A: The standard Y150-V4-2 meets GMP pharmaceutical packaging production standards through its fully contactless 4-station production process. For facilities requiring an oil-free environment, the YS150-V4-EV full servo variant eliminates all hydraulic components. Ever-Power can provide documentation supporting GMP qualification including FAT protocols, IQ/OQ documentation frameworks, and material contact surface declarations on request. The servo-driven bottom-cutting mechanism that replaces the pneumatic system used in Japanese machines is a specific feature that pharmaceutical customers frequently cite as a compliance improvement.
Q: What is the minimum order quantity, and can I order a single machine for evaluation?
答：永能动力接受单机订单，无最低订购量要求。您可以订购一台Y150-V4-2用于生产评估、市场准入或替换现有的ASB-12M设备。发货前，永能动力位于广东的工厂可提供工厂验收测试，您可以使用自有材料和模具，在机器离开中国前验证其性能是否符合约定的规格。请联系永能动力洽谈付款方式、国际贸易术语以及发货前工厂考察安排。
用户评价
Kim Jae-won, Pharmaceutical Industry, South Korea
“大约十四个月前，我们在仁川的药品包装厂用Y150-V4-2替换了原有的日本产ASB-12M注塑机。主要原因是出于GMP合规性的考虑，因为我们需要一台无油注塑机，而全伺服升级恰好满足了这一需求。现在我们生产的是100毫升口服液PET瓶，每个循环6个瓶腔，瓶颈尺寸的次品率已经降至0.3%以下，比之前的任何情况都好得多。Ever-Power的工程师在调试期间花了整整四天时间在现场，并且在离开前确保我们的团队完全理解了机器的操作。总体来说，我们非常满意。”
Priya Mehta，化妆品包装，印度
“我们在孟买郊外的化妆品工厂使用这台ISBM机器已经大约八个月了，说实话，它的表面质量比我们之前的两步成型机有了天壤之别。我们为一家高端护肤品牌生产外观如玻璃般奢华的PET瓶，之前的供应商一直存在分型线的问题。而使用Y150-V4-2后，完全看不到任何接缝。我们的品牌客户检验了第一批样品后，立即批准了，没有提出任何返工要求。节能效果也确实显著，我们测量发现，在产量相同的情况下，每月的用电量减少了约181吨。”
Ricardo Almeida, Food Packaging, Brazil
“机器性能优良，结构坚固。我们在圣保罗的工厂大量生产500毫升食用油瓶，这台机器的产量明显高于我们之前的机器。从下单到交货大约需要75天，包括海运时间，这完全可以接受。安装过程很顺利，在最初几周我们遇到问题时，Ever-Power在巴西的当地代表也及时响应。我唯一想提醒的是，一定要确保PET树脂的预干燥处理到位，因为我们在第二周遇到了一些质量问题，直到我们解决了干燥机的设置问题。一旦解决了这个问题，一切就运行良好了。”
Hans Bergmann, Personal Care Packaging, Germany
“我们购买Y150-V4-2是为了直接替换ASB-12M设备，并且能够无需任何改动即可重复使用所有现有模具。这是我们做出决定的关键因素，因为我们在模具方面投入了大量资金，不想白白浪费。机器包装完好，运抵我们在科隆的工厂，没有运输损坏。调试工作耗时三天，Ever-Power的技术人员非常专业。生产周期比ASB-12M略快，瓶子质量至少与ASB-12M一样好，壁厚一致性方面可能更好。我们会再次订购。”
Nguyen Thi Lan, Baby Products Manufacturing, Vietnam
“Ever-Power的售后支持真的令人印象深刻。安装大约四个月后，我们的Inovance伺服系统出现报警，我们自己无法诊断。晚上10点，我给Ever-Power的技术团队发了一段视频，两个小时内就收到了他们的回复，并提供了诊断结果和参数修正方案。原来是电源浪涌后伺服调谐参数发生了漂移。第二天早上我们就恢复了生产，无需工程师上门。这种远程支持能力对于按计划生产的企业来说真的非常宝贵。我们用PETG材料生产婴儿奶瓶坯，这台机器处理这种材料的效果非常好。”
Ahmed Al-Rashid, Agricultural Chemical Packaging, UAE
“我们是一家代工生产商，为中东多家农用化学品品牌生产农药瓶。我们需要一台能够处理100毫升至1000毫升各种容量瓶子的机器，且换模过程无需长时间停机。Y150-V4-2 正好满足这一需求，而且只要团队经过培训，换模流程也十分简便。Parker 高压阀和 Airtak 气缸等部件，如有需要，我们可以在当地采购，这让我们对备件供应充满信心。在农业生产旺季，我们一直24小时不间断运转，机器运行稳定，没有出现任何计划外停机。”
Marco Fontana, Premium Food Packaging, Italy
“我想特别强调一下售前技术支持的质量。在决定购买之前，我们有很多疑问，比如这台机器能否生产我们为高端橄榄油品牌设计的一种特殊形状的瓶子。Ever-Power 在几天之内就提供了关于模具可行性、预估壁厚分布以及推荐螺杆直径的详细反馈。这种售前技术支持的深度让我们信心倍增。机器按时到货，瓶子的质量也与售前分析非常吻合。我们非常满意，并且已经在计划购买第二台了。”
Sofia Ramirez, Personal Care Products, Mexico
“运往墨西哥的运输安排得井井有条，Ever-Power提供了完整无误的报关文件，这为我们节省了大量过境时间。安装工作仅用了两天就完成了，因为Ever-Power的技术人员效率极高，而且对机器了如指掌。我们一直在用这台机器为一家自有品牌客户生产250毫升的洗发水瓶，瓶身光泽度和标签附着力都非常出色。生产速度很快，而且在过去的六个月里，我们没有遇到任何重大的维护问题。与同等的日本或欧洲机器相比，价格是我们选择这台机器的一个重要因素，而且我们认为在质量方面并没有妥协。”
James Mwangi, Pharmaceutical Packaging, Kenya
“我们在内罗毕经营一家药品包装厂，要为非洲市场找到一台符合GMP标准的单级注塑拉伸吹塑机，并且预算合理，确实非常困难。配备全伺服选件的Y150-V4-2机器，不仅满足了我们制药客户的审核要求，而且价格也在我们的承受范围之内。Inovance PLC的英文界面清晰易懂，我们的操作人员很快就上手了。Ever-Power公司还提供了一份详细的备件清单，并建议了第一年的库存量，这充分体现了他们在支持国际客户方面的丰富经验。我们非常满意。”
附加信息
| 编辑 | Yjx |
|---|
