Y150-V4-2 Enjeksiyonlu Germe Şişirme Kalıplama Makinesi, Japon ASB-12M'nin Yedek Parçası

Sıkıştırma Ünitesi

The injection clamping unit delivers 150 KN of force with upper and lower mold strokes of 250 mm and 205 mm respectively. The blow clamping unit provides 200 KN (single side) with a 75 + 75 mm blow mold stroke. High-pressure compensation function ensures consistent cavity pressure distribution regardless of mold wear state, protecting tooling longevity and maintaining bottle wall uniformity across extended production runs on this customized injection stretch blow molding machine platform.

Enjeksiyon Ünitesi

A single-cylinder injection unit controls the melt delivery with a 50 mm (optional) screw delivering up to 310 g of theoretical injection capacity at rotational speeds from 150 to 270 r/min depending on screw diameter selection. The melt motor may be controlled hydraulically or by servo motor, offering flexibility for standard or fully-electric GMP configurations. The nano far-infrared 10 KW heating ring maintains precise melt temperature with minimal thermal gradient across the barrel length.

Kalıp Sistemi

The Y150-V4-2 is fully compatible with Japanese ASB-12M moulds, preserving your existing tooling capital. Ever-Power also offers ISBM mold injection machines supplier services including custom mold design and manufacturing for proprietary bottle shapes from 20 ml to 2,500 ml. Mold cavities are machined to ultra-high precision tolerances that eliminate visible parting-line marks and deliver the glass-smooth surfaces required by pharmaceutical and premium cosmetic customers without post-processing.

Darbe Pimi Sistemi

The blow core operates on a 250 mm stroke and delivers clean, precisely timed high-pressure air at 2.0 to 3.5 MPa via the American Parker high-pressure valve. The blow pin geometry is matched to each specific neck finish to ensure uniform air distribution inside the preform during biaxial stretching. This precise air delivery is the primary factor governing container wall thickness uniformity, optical clarity, and carbon dioxide barrier performance in the finished PET bottle, all areas where the Y150-V4-2 consistently outperforms competitors.

Soğutma Sistemi

Two independent cooling circuits manage the machine thermal envelope: a mold cooling water system operating at 0.4 to 0.6 MPa for rapid bottle solidification, and a machine oil cooler circuit at 0.3 to 0.4 MPa maintaining hydraulic oil temperature at 20 to 25 degrees C. Rapid in-mold cooling directly determines achievable cycle time: the faster and more uniform the cooling, the shorter the blow station dwell time, and the higher the machine output per hour under sustained production conditions.

Fırlatma Sistemi

The take-out mechanism operates on a 170 mm stroke and is synchronised with the Yaskawa-driven turntable indexing sequence to eject finished bottles at station four without interrupting the upstream injection cycle. Automatic ejection eliminates manual unloading labour and the contamination and variability it introduces. The ejection timing and force are software-adjustable from the Inovance PLC touchscreen interface, enabling fast format changeovers between bottle specifications and supporting a wide range of downstream conveyor and inspection system configurations.

Temperature Control System

An integrated control box manages barrel, mold, and conditioning zone temperatures simultaneously with high accuracy and stability. Operators may alternatively select the system built-in temperature control for simplified parameter management. Consistent inter-zone temperature gradients are the primary factor determining preform stretch behaviour uniformity, and the precision of this system is the key reason why the Y150-V4-2 produces bottles with markedly lower wall-thickness variation compared to two-step reheat blow moulding alternatives.

Servo Drive Architecture

Three sets of servo pump systems replace conventional fixed-displacement hydraulic pumps, providing energy only when and where it is required. Inovance / WEICHI servo motors (43.2 KW combined) are governed by the Inovance / MiRLE PLC, which provides closed-loop position, speed, and pressure control on every axis. This architecture is the foundation of the machine energy efficiency advantage and is also the enabler of the full servo, oil-free upgrade path available for pharmaceutical and clean-room production environments in this full electric injection stretch blow molding machine variant.

Injection Blow Molding vs Stretch Blow Molding: Key Differences

What Is Injection Blow Molding?

Injection Blow Molding is a two-stage process that combines the dimensional precision of injection moulding with the hollow-forming capability of blow moulding. Molten plastic is first injected into a mold to form a preform whose neck threads are already in their finished form. The preform is then transferred to a blow mold, where compressed air inflates it into the target bottle shape. Ever-Power advanced IBM machine solutions are designed for small, intricate bottles used in pharmaceuticals, cosmetics, and personal care, delivering exceptional dimensional accuracy and tight tolerances with minimal post-processing. Key attributes: high precision, uniform wall thickness, ideal for small to medium containers, suitable for complex neck designs, minimal flash or waste.

What Is Injection Stretch Blow Molding?

Injection Stretch Blow Molding, as implemented in the Y150-V4-2 injection stretch blow molding machine, adds a mechanical stretching step that orients the polymer molecules biaxially before the blowing air is introduced. This molecular alignment substantially improves the container strength-to-weight ratio, optical clarity, gas barrier performance, and surface gloss compared to unstretched blow moulding. The process is the recognised gold standard for PET bottle production in beverage, food, and personal care markets. Key attributes: excellent strength-to-weight ratio, high clarity especially with PET, efficient for large-scale production, ideal for thin-walled lightweight bottles.

Comparative Overview

The decision between IBM and ISBM depends on resin type, container geometry, production volume, and cost targets. Use IBM when you need precise neck finishes and uniform walls in small containers for pharmaceuticals or high-end cosmetics. Choose ISBM when you need lightweight, high-clarity, high-strength bottles in volume, such as for water, juice, condiments, or personal care products. Ever-Power provides both injection blow molding machine and injection stretch blow molding machine manufacturers solutions and can advise on the optimal process for your specific container programme.

Enjeksiyon Şişirme Kalıplama	Enjeksiyon Gerdirme Şişirme Kalıplama

Uyumlu Malzemeler

How to Choose the Right ISBM Machine

1. Production Volume
Define your required daily or annual output in bottles before evaluating any machine. The Y150-V4-2 4-station platform with up to 6 cavities per cycle is optimised for medium-to-high volume production of specialist containers. If your programme demands very high volumes of a single bottle type, a multi-cavity or multi-station platform such as the HGYS280-V6 six-station machine may offer better economics. Ever-Power application engineers can model your output requirements and recommend the right platform configuration for your specific production programme.

2. Bottle Size and Shape
Match the machine envelope to your bottle specification before committing to a platform. The Y150-V4-2 handles neck diameters from 15 mm to 83 mm, bottle diameters up to 118 mm, and volumes from 20 ml to 2,500 ml. For larger containers up to 20 litres, the HGY650-V4 platform should be considered. For very small vials below 20 ml or bottles with highly complex geometries, share your CAD drawings with Ever-Power engineers early to confirm mold feasibility and identify any special tooling requirements before placing an order.

3. Material Type
The Y150-V4-2 is optimised for PET and PETG. If your process requires PP, HDPE, or PC, confirm with Ever-Power that the screw geometry, barrel temperature profile, and blow pressure specification are correctly matched to your chosen resin. Material grade matters as much as resin family: intrinsic viscosity in PET, MFI in PP, and molecular weight in PC all affect processing behaviour. Ever-Power application engineers can advise on resin specification and, where required, provide material qualification trials before full production commitment.

4. Automation Level
The Y150-V4-2 standard configuration uses three servo pump systems for high repeatability at lower cost. The YS150-V4-EV full servo variant eliminates hydraulic systems entirely, achieving oil-free operation with 10 servo motor control sets for pharmaceutical GMP environments. Consider your clean-room classification, operator headcount targets, and downstream automation integration requirements when specifying the drive architecture. Ever-Power can also integrate vision inspection, checkweighing, and automated reject systems to complete your line.

5. Energy Efficiency
The Y150-V4-2 consumes 15% to 25% less energy than comparable Japanese, European, and American machines through servo-on-demand hydraulics, nano far-infrared barrel heating, and the elimination of the reheating stage. Request an energy audit comparison from Ever-Power using your current machine type and bottle specification to calculate the specific annual energy saving and ROI timeline for your facility. In markets with high industrial electricity tariffs, energy efficiency alone can justify the investment within two to three years of operation.

6. Maintenance and Support
Ever-Power provides comprehensive pre-sale, in-sale, and after-sale support through a team of experienced injection-blowing machinery engineers. All critical components Parker, Yaskawa, Inovance, YUKEN, and Airtak are globally stocked, ensuring fast availability. Ever-Power offers factory acceptance testing before shipment, on-site installation and commissioning, operator training, and a structured maintenance programme. For international customers, remote diagnostics through the Inovance PLC interface minimises engineer travel time and keeps your machine running productively throughout its operating life.

Injection Stretch Blow Molding Machine Maintenance

Mexico Ever-Power'ın ISBM Makinesini Neden Seçmelisiniz?

Enjeksiyonlu streç şişirme kalıplama ekipmanları için ortağınız olarak Mexico Ever-Power'ı seçmek, köklü geçmişimiz ve ileri görüşlü yaklaşımımızdan kaynaklanan belirgin avantajlar sunar. 2003 yılında kurulan şirketimiz, ISBM makinelerinin geliştirilmesi ve üretimi konusunda yirmi yılı aşkın özel deneyime sahiptir; sektör öncülerinden ilham alırken, operasyonel verimliliği ve maliyet tasarruflarını önceliklendirmek için çözümler özelleştiriyoruz. Portföyümüz, gelişmiş servo sistemleri ve enerji tasarruflu tasarımlar gibi şişirme kalıplama teknolojisinde patentli yenilikler içermektedir; bu sayede güç tüketimi 'a kadar azaltılarak, Y150-V4 gibi modeller aşırı bakım gerektirmeden yüksek hacimli üretim için olağanüstü güvenilirlik sağlar.

Meksika'daki 20.000 metrekarelik geniş tesisimiz, son teknoloji ürünü montaj hatları ve titiz kalite kontrol protokolleriyle tüm ekipmanlarda tutarlı standartları korumamızı sağlıyor. Kozmetik ve içeceklerden ilaç ve bebek ürünlerine kadar çeşitli sektörlere hizmet veren PET, PETG, PP, PC ve PCTG dahil olmak üzere çeşitli malzemelerle uyumlu makineler konusunda uzmanlaşmış durumdayız. Bu çok yönlülük, Estee Lauder, Wal-Mart, Blue Moon ve Liby gibi önde gelen küresel markalarla iş birliklerini mümkün kılmış ve ürün bütünlüğünü ve pazar çekiciliğini artıran özel makineler sunmamızı sağlamıştır.

Bizi diğer tedarikçilerden ayıran en önemli özellik, sarsılmaz müşteri odaklılığımızdır: Özel tasarım, hızlı yedek parça temini ve arıza sürelerini en aza indirmek için uzman yerinde danışmanlık hizmetlerini kapsayan kapsamlı tek elden hizmetler sunuyoruz. Müşterilerimiz, sorunları hızla çözen ve karşılıklı başarıyı teşvik eden deneyimli profesyonellerden oluşan duyarlı destek ekibimizi sürekli olarak övüyor. İstikrarlı performans, minimum alan gereksinimi ve sürdürülebilir özelliklere önem vererek, kalıcı güven inşa ediyor ve işletmelerin rekabetçi pazarlarda etkili bir şekilde ölçeklenmesini sağlıyoruz. Sonuç olarak, Mexico Ever-Power ile ortaklık kurmak, yalnızca makine tedarik etmekle kalmayıp aynı zamanda tek aşamalı enjeksiyonlu germe şişirme kalıplama alanında ilerlemeler kaydeden, üstün sonuçlar ve uzun vadeli değer elde etmenize yardımcı olan yenilikçilerle iş birliği yapmak anlamına gelir.

Sıkça Sorulan Sorular

Q: Is the Y150-V4-2 a true drop-in replacement for the Japanese ASB-12M, and can I reuse my existing ASB-12M moulds?
A: Yes. The Y150-V4-2 is fully compatible with Japanese ASB-12M moulds. The machine has been designed with matching platen dimensions, mold stroke specifications, and cooling channel layouts so that your existing ASB-12M tooling can be mounted directly without modification. Ever-Power recommends sharing your mold drawings before shipment so the engineering team can confirm fit and identify any adapter requirements specific to your mold set configuration.

Q: What is the difference between the standard Y150-V4-2 and the full servo YS150-V4-EV variant?
A: The Y150-V4-2 uses three servo pump systems controlling a hydraulic circuit, which delivers high energy efficiency and repeatability for most applications. The YS150-V4-EV full electric injection stretch blow molding machine replaces all hydraulic components with 10 sets of servo motor control systems, eliminating hydraulic oil entirely. This produces a completely oil-free production environment that satisfies GMP pharmaceutical packaging clean-room requirements and eliminates hydraulic oil disposal costs. The EV variant consumes approximately 102.8 KW total versus 53.2 KW for the standard model and is specified primarily for pharmaceutical and food-contact clean-room applications.

Q: What bottle sizes and volumes can the Y150-V4-2 produce?
A: The Y150-V4-2 produces bottles with a body diameter from 26 mm to 118 mm, neck diameters from 15 mm to 83 mm, bottle heights up to 210 mm, and volumes from 20 ml to 2,500 ml. Up to 8 cavities can be produced per cycle depending on bottle diameter. For larger containers up to 20 litres, Ever-Power offers the HGY650-V4 platform, and for bottles requiring more than 8 cavities per cycle or 6 stations, other models in the HGY range are available.

Q: What materials does the Y150-V4-2 process, and does it handle PETG for baby bottles?
A: The Y150-V4-2 is optimised for PET and PETG. PETG is a fully supported material and is the standard choice for baby bottle production on this platform due to its combination of optical clarity, high impact resistance, and sterilisation stability. Ever-Power can advise on the specific screw geometry and barrel temperature profile optimised for your PETG grade. PP processing is also possible with the appropriate screw and barrel configuration; discuss your material specification with Ever-Power engineers during the pre-sale technical consultation.

Q: How much energy does the Y150-V4-2 save compared to a Japanese ASB-12M?
A: The Y150-V4-2 consumes 15% to 25% less energy than equivalent Japanese, European, and American machines. The saving comes from three sources: servo-on-demand hydraulics that use power only when axes are in motion, the nano far-infrared barrel heating ring that transfers heat more efficiently than conventional resistive elements, and the one-step process architecture that eliminates the energy-intensive reheating stage entirely required by two-step machines. Exact savings depend on bottle specification, cycle time, and production hours per day. Ever-Power can provide an energy model for your specific application on request.

Q: Can Ever-Power design and supply custom moulds for a proprietary bottle shape, or only supply the machine?
A: Ever-Power operates as a full-service ISBM mold injection machines supplier, offering both machine supply and complete custom mold design and manufacturing. If you have a proprietary bottle shape, share your 3D CAD data or dimensional drawing with the Ever-Power mold engineering team for a DFM review and quotation. Ever-Power molds are machined to ultra-high precision tolerances and are covered by the same commissioning and support framework as the machines themselves.

Q: What is the typical lead time from order placement to machine delivery?
A: Standard lead time for the Y150-V4-2 is approximately 45 to 60 working days from order confirmation and deposit receipt to factory acceptance testing completion. Ocean freight transit adds 15 to 30 days depending on destination port. If custom moulds are ordered simultaneously, mold lead time is typically 35 to 50 working days and can be aligned with machine production to avoid total project delay. Contact Ever-Power at the time of enquiry to confirm current production schedule availability for your required delivery date.

Q: What after-sales support and warranty does Ever-Power provide for the Y150-V4-2?
A: Ever-Power provides comprehensive after-sales support including on-site installation and commissioning, operator training, and a structured maintenance programme. The standard warranty covers machine defects in materials and workmanship for 12 months from commissioning date. Ever-Power application engineers are available for remote diagnostics via the Inovance PLC communication interface, and a recommended spare parts kit for the first year of operation is provided with each machine. Extended warranty and scheduled maintenance contracts are available on request for customers requiring enhanced service level commitments.

Q: Is the Y150-V4-2 suitable for pharmaceutical GMP production without modification?
A: The standard Y150-V4-2 meets GMP pharmaceutical packaging production standards through its fully contactless 4-station production process. For facilities requiring an oil-free environment, the YS150-V4-EV full servo variant eliminates all hydraulic components. Ever-Power can provide documentation supporting GMP qualification including FAT protocols, IQ/OQ documentation frameworks, and material contact surface declarations on request. The servo-driven bottom-cutting mechanism that replaces the pneumatic system used in Japanese machines is a specific feature that pharmaceutical customers frequently cite as a compliance improvement.

Q: What is the minimum order quantity, and can I order a single machine for evaluation?
A: Ever-Power accepts single-machine orders with no minimum quantity requirement. A single Y150-V4-2 can be ordered for production evaluation, market entry, or as a replacement for a single existing ASB-12M unit. Factory acceptance testing at Ever-Power's facility in Guangdong is available before shipment, allowing you to verify machine performance against agreed specifications using your own material and mold before the machine leaves China. Contact Ever-Power to discuss payment terms, incoterms, and factory visit arrangements for pre-shipment inspection.

Müşteri Yorumları

Kim Jae-won, Pharmaceutical Industry, South Korea
"We replaced our Japanese ASB-12M with the Y150-V4-2 about fourteen months ago at our pharmaceutical packaging plant in Incheon. The main reason was GMP compliance because we needed an oil-free option, and the full servo upgrade made that possible. We are running 100 ml oral liquid PET bottles with 6 cavities per cycle now, and the bottle neck dimension rejection rate has dropped below 0.3%, which is much better than anything we were getting before. The Ever-Power engineers spent four full days on-site during commissioning and genuinely made sure our team understood the machine before they left. Very impressed overall."

Priya Mehta, Kozmetik Ambalajlama, Hindistan
"We have been running this ISBM machine for about eight months at our cosmetics factory outside Mumbai and honestly the surface quality improvement over our old two-step machine is night and day. We do luxury glass-look PET bottles for a premium skincare brand and the parting line was always a problem with the previous supplier. With the Y150-V4-2 there is simply no visible seam at all. Our brand customer inspected the first sample batch and approved immediately without any rework request. The energy saving is also real, we measured about 18% reduction in monthly electricity consumption for the same output."

Ricardo Almeida, Food Packaging, Brazil
"Good machine, solid construction. We produce 500 ml cooking oil bottles in high volume at our plant in Sao Paulo and the output rate is noticeably higher than what we were getting from our previous machine. The lead time from order to delivery was about 75 days including ocean freight, which was acceptable. Installation was smooth and the local Ever-Power representative in Brazil was responsive when we had questions in the first few weeks. The one thing I would say is make sure you pre-dry your PET resin properly because we had some quality issues in week two before we sorted out our dryer setup. Once we fixed that everything has been running well."

Hans Bergmann, Personal Care Packaging, Germany
"We purchased the Y150-V4-2 as a direct replacement for ASB-12M equipment and were able to reuse all our existing moulds without modification. This was the key factor in our decision because we had a significant mould investment that we did not want to write off. The machine arrived at our factory in Cologne well packed and with no transit damage. Commissioning took three days and the Ever-Power technician was very knowledgeable. Cycle time is slightly faster than the ASB-12M and bottle quality at least as good, probably better on wall thickness consistency. We would order again."

Nguyen Thi Lan, Baby Products Manufacturing, Vietnam
"The after-sales support from Ever-Power has been genuinely impressive. We had an Inovance servo alarm about four months after installation that we could not diagnose ourselves. I sent a video to the Ever-Power technical team at 10pm and had a response with a diagnosis and parameter correction within 2 hours. Turned out to be a parameter drift in the servo tuning after a power surge. We were back in production the next morning without needing an engineer visit. That kind of remote support capability is really valuable when you are running a production schedule. We produce baby bottle blanks in PETG and the machine handles the material very well."

Ahmed Al-Rashid, Agricultural Chemical Packaging, UAE
"We are a contract manufacturer producing pesticide bottles for several agricultural chemical brands in the Middle East and we needed a machine that could handle a range of bottle volumes from 100 ml to 1000 ml without major changeover downtime. The Y150-V4-2 handles this range well and the mold change procedure is straightforward once your team is trained. The Parker high-pressure valve and the Airtak cylinders are components we can source locally if needed which gives us confidence in the spare parts situation. We have been running 24 hours a day during the peak agricultural season and the machine has held up without unplanned stoppages."

Marco Fontana, Premium Food Packaging, Italy
"I want to highlight the quality of the pre-sale technical support. Before we committed to purchasing we had a lot of questions about whether the machine could produce a specific special-shaped bottle we had designed for a premium olive oil brand. Ever-Power provided detailed feedback on mould feasibility, estimated wall thickness distribution, and recommended screw diameter within a few days and that level of technical depth before a sale gave us real confidence. The machine arrived on schedule and the bottle quality matched the pre-sale analysis very closely. We are very happy and already planning a second unit."

Sofia Ramirez, Personal Care Products, Mexico
"Shipping to Mexico was well organised and Ever-Power provided complete customs documentation without any errors, which saved us a lot of time at the border. Installation was completed in two days because the Ever-Power technician was very efficient and clearly knew the machine inside out. We have been running 250 ml shampoo bottles for a private label customer and the surface gloss and label adhesion are excellent. Production speed is good and we have had no significant maintenance issues in the first six months. The price point compared to equivalent Japanese or European machines was a major factor in our decision and we do not feel we compromised on quality."

James Mwangi, Pharmaceutical Packaging, Kenya
"We run a pharmaceutical packaging facility in Nairobi and sourcing a GMP-compliant single stage injection stretch blow molding machine at a realistic capital cost for the African market is genuinely difficult. The Y150-V4-2 with the full servo option gave us a machine that meets our pharma customer audit requirements at a price we could actually afford. The Inovance PLC has a clear English interface which our operators picked up quickly. Ever-Power also provided a detailed spare parts list with recommended stocking quantities for the first year which showed real experience in supporting international customers. We are very satisfied."