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Y650-V4 Injection Stretch Blow Molding Machine Replacement for Japanese ASB-650

The Y650-V4 is a large-capacity one-step injection stretch blow molding machine purpose-built as a direct replacement for the Japanese ASB-650 model, delivering equivalent or superior output at a significantly lower total cost of ownership. As a flagship ISBM machine from Mexico Ever-Power, the Y650-V4 integrates injection, temperature conditioning, stretch, and blow molding into a single automated 4-station cycle. It processes PET and PETG resins to produce wide-mouth pharmaceutical bottles, cosmetics containers, baby bottles, water-dispenser bottles up to 20 L, and complex special-shaped bottles.

The Y650-V4 is a large-capacity one-step injection stretch blow molding machine purpose-built as a direct replacement for the Japanese ASB-650 model, delivering equivalent or superior output at a significantly lower total cost of ownership. As a flagship ISBM machine from Mexico Ever-Power, the Y650-V4 integrates injection, temperature conditioning, stretch, and blow molding into a single automated 4-station cycle. It processes PET and PETG resins to produce wide-mouth pharmaceutical bottles, cosmetics containers, baby bottles, water-dispenser bottles up to 20 L, and complex special-shaped bottles. Designed for industries that demand zero human contact during production, the Y650-V4 fully meets GMP pharmaceutical packaging standards, making it ideal for sterile drug packaging lines, premium personal-care facilities, and food-grade bottling plants.

Mexico Ever-Power ISBM Machinery adopts a standardized modular design across its entire single-stage injection stretch blow molding machine range. Every mechanical subassembly on the Y650-V4 uses internationally sourced premium components: Inovance or WEICHI servo motors (75.7 KW), American Parker high-pressure valves, Airtak pneumatic cylinders, Japan Yaskawa or WEICHI turntable servo with Taiwan TSUNTIEN reducer, YUKEN hydraulic control valves from Taiwan, and Italian-imported hydraulic oil tubing. Nano far-infrared energy-saving heating rings rated at 15 KW deliver uniform barrel temperatures with up to 25% lower energy consumption than comparable Japanese or European injection blow molding machines. Three servo pump systems govern the hydraulic circuit, while the Inovance/MiRLE PLC ensures microsecond-level process repeatability. The result is a customized injection stretch blow molding machine platform that can be configured with 50 mm, 55 mm, or 60 mm screws to match a wide range of preform weights and bottle geometries.

Y650-V4 One Step Injection Stretch Blow Moulding Machine

Product Model Comparison Table

1. Replacement for Japanese ASB Model

Y/ YS Machine Model Configuration / Remarks Compatible Japanese Model
Y150-V4-2 Standard configuration ASB-12M
YS150-V4-EV Full Servo ASB-12M
Y250-V4 Standard configuration ASB-70DPH
Y250-V4-B B Series ASB-70DPW
Y650-V4 Large-capacity model ASB-650

2. Replacement for Japanese AOKI Model

Y/YS Machine Model Configuration / Remarks Compatible Japanese Model
Y150-V4-B B Series SBIII-100L-20
Y150-V3-B 3-Station Model SBIII-100L-20
Y200-V4-B B Series SBIII-250LL-50S
Y200-V3 3-Station Model SBIII-250LL-50S
YS350-V4-EV Full Servo AL-350LL-40
Standard Model Servo Model Fully Electric Model
Standard Model ISBM Machine Servo Model ISBM Machine Fully Electric Model ISBM Machine

Our Advanatges

1. The quality is better. The plastic bottles produced by the blow molding machines from Japan all have a parting line. There is a protrusion of plastic in the middle of the two molds on either side, which results in a mark. However, our molds have extremely high precision, and the mark is completely invisible.

2. Our production is fast, with a large amount of screw solutions and high speed. While Japan can produce four plastic bottles at a time, we can produce six.

3. Save energy. Our machines consume 15% to 25% less energy than those in Japan, Europe, and the United States.

4. A wide range of electric control technologies has been adopted to replace hydraulic and pneumatic components. For example, the pneumatic components used in the bottom cutting mechanism in Japan are replaced by servo motors here, and the speed of the servo motors is doubled. In the pharmaceutical industry and other fields, fully servo motors can be used without any hydraulic systems, ensuring compliance with GMP standards and operation in an oil-free and pollution-free environment.

Product Specifications

Item Unit Specifications
Name One-step Injection Stretch Blow Molding
Machine(4-station)
Model Y650-V4 (Compatible with Japanese ASB-650 model)
Manufacturer Mexico Ever-Power
Material PET/PETG
Screw Diameter MM 50 55 60 /
Theoretical Injection Volume CM³ 340 420 480 /
Screw Rotational Speed(RPM) r/min 180 150 150~220 /
Injection Clamping Force KN 400
Blowing Clamping Force KN 400
Motor Power KW 75.7
Heating Power KW 15
Blowing air pressure Mpa 2.0-3.5
Cooling Water Pressure Mpa 0.4-0.6
 Machine Oil Cooler Water Pressure Mpa 0.3-0.4
Machine Oil Cooler Water Temperature 20-25
Voltage V 370-400
(L*W*H) Size(L*W*H) MM 6100x2600x4200
Weight T 28
Product Dimensions
Product Quantity PCS 1 2 3 4
 Bottle Diameter(BD) MM 280 235(280) 230 180
Bottle Height(H)  MM 510
Neck Diameter(E)  MM 140 120 90 84
Max. Bottle Volume(ml)  L 20 20 12 5 (7)
Max. Bottle Weight(W) G 900 460 310 230

Machine Parameter

Screw Diameter:  60mm(optional)
Theoretical Injection Capacity:  480g
Injection clamping force:  400KN
Upper mold stroke:  1070mm
Lower mold stroke: 550mm
TEMP. Regulating core stroke:  300mm
TEMP. regulating barrel stroke:  300mm
Take-out stroke:  300mm
Blowing clamping force:  400KN (single side)
Blow core stroke:  300mm
Blow mold stroke:  175+175mm
Oil tank VOL:  600L
Size(L×W×H):  6.1*2.6*4.2m
Weight:  28T

Technical Standard

Servo Control System: Using 3 sets of servo pump systems.
Servo Motor Power:  Inovance/ WEICHI servo motor power: 75 KW.
Computer Control System: Using the Inovance/ MiRLE PLC;
Turntable Drive: The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer.
High- Pressure Valve: Using the American Parker high-pressure valve.
Air Cylinder: Using the Aitak air cylinder.
Temperature Control: Using integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system.
Hydraulic Pressure Control Valve: Using a hydraulic pressure control valve of YUKEN from Taiwan,China.
Screw Heated:  The screw is heated by a nano-far-infrared energy- saving heating ring(15KW).
Blow Molding Structure: The blow molding structure adopts a hydraulic cylinder or dual servo motor mold clamping system with a high-pressure compensation function.
Injection Unit: The injection unit is controled by a single cylinder. The melt motor may be controlled either hydraulically or by a servo motor.
Oil Tube: The oil tube is made of imported material from Italy.
Total Power of the Machine: Total power of the machine:90.7KW.

Features of Y650-V4 Injection Stretch Blow Molding Machine

1. Improve Production Efficiency
Three independent servo pump systems and a Japan Yaskawa or WEICHI turntable drive deliver fast, precise rotary indexing that outpaces hydraulic-only competitors. While traditional Japanese injection stretch blow moulding machines of comparable scale produce four bottles per cycle, the Y650-V4 achieves the same output with substantially lower energy use (15% to 25% less than Japanese, European, and US equivalents). Fully automated PLC operation minimises human intervention and eliminates operator-speed bottlenecks, making the machine well-suited for high-volume continuous production environments.

2. Shorten Production Cycle
The Y650-V4 single-stage injection stretch blow molding machine completes the entire workflow from resin plastification to finished bottle within a single machine platform. By eliminating reheating lines and inter-process conveyors, cycle time is dramatically compressed compared with two-step systems. For large PET containers such as 20-litre water dispensers, this translates into measurably higher throughput per shift and reduced work-in-progress inventory. The 4-station rotary design ensures that each station operates concurrently, keeping the machine continuously productive and reducing idle time between cycles.

3. Improve Molding Precision
The integrated control box manages temperature regulation with high accuracy and stability across every station. Injection clamping force is fixed at 400 KN and blowing clamping force at 400 KN (single side), ensuring consistent mold seating regardless of bottle geometry. Our precision tooling results in virtually invisible parting lines, a known quality advantage over Japanese-origin bottles which exhibit a visible protrusion. The Inovance/MiRLE PLC executes closed-loop control of injection speed, injection pressure, mold temperature, and blow pressure simultaneously, guaranteeing that product dimensions, shapes, and wall density remain within tight tolerances across long production runs.

4. Reduce Labor Cost
Full-cycle automation on this one step ISBM machine means that preform forming, temperature conditioning, stretching, blowing, and bottle take-out all proceed without manual handling between stations. This design philosophy is directly aligned with GMP pharmaceutical packaging requirements, where human-contact-free production is mandatory. By removing the need for operators to physically touch preforms or transfer bottles between machines, Ever-Power substantially reduces the direct labor headcount required per production line and eliminates quality variation introduced by operator fatigue or inconsistency.

5. Ensure Energy Conservation
The nano far-infrared energy-saving heating ring (15 KW) heats the screw barrel more uniformly and efficiently than conventional resistance elements, reducing thermal losses. Because the Y650-V4 is a one-step process, it retains the heat of the freshly injected preform and uses it directly for stretch blow, eliminating the secondary reheat energy expenditure inherent in two-step bottle-blowing systems. This design delivers up to 40% lower energy consumption per bottle compared with reheat stretch blow alternatives. Combined with servo-driven pump systems that only draw power on demand, the machine's total operating cost is significantly lower than legacy pneumatic or fixed-speed hydraulic injection blow molding machines.

6. Compatible with Japanese ASB-650 Model
As a verified replacement of ASB ISBM machine, the Y650-V4 is engineered to accept existing ASB-650 tooling and molds without modification, protecting prior tooling investment. The machine footprint (6.1 m x 2.6 m x 4.2 m) is comparable to the ASB-650, simplifying facility layout transitions. Customers upgrading from a Japanese ASB system can retain their current production infrastructure, bottle designs, and process recipes while immediately benefiting from Ever-Power's lower capital cost, lower spare-parts cost, and the responsiveness of a manufacturer whose technical team provides direct, timely on-site support.

Y650-V4 One-step Injection Stretch Blow Moulding Machine

How the Y650-V4 ISBM Machine Works

Injection Process

Molten PET resin is injected into the preform mold under precisely controlled injection speed, injection pressure, and mold temperature. The melt fills the cavity uniformly and completely, forming a preform of the required shape. The 400 KN injection clamping force holds the mold halves together throughout this critical stage, preventing flash while ensuring the preform dimensional accuracy that all subsequent steps depend on.

Stretching Process

After initial cooling in the injection mold, the preform rotates to the temperature-conditioning station. The integrated temperature-regulating barrel and core (300 mm stroke each) bring the preform wall to the precise stretching temperature. A stretch rod then elongates the preform longitudinally. Biaxial molecular orientation at this stage significantly improves the compression resistance, gas-barrier properties, and transparency of the finished bottle.

Blowing Process

The stretched preform transfers to the blow mold where compressed air (2.0-3.5 MPa) expands it outward against the mold cavity walls. The 400 KN blowing clamping force (single side) and 175+175 mm blow mold stroke accommodate the large bottle geometries unique to the Y650-V4 platform, including 280 mm diameter, 510 mm height containers. The American Parker high-pressure valves ensure instantaneous, repeatable air delivery for consistent bottle wall distribution.

Molding Process

The blown bottle is rapidly cooled via the mold's internal cooling channels. Cooling water maintained at 0.4-0.6 MPa and the machine oil cooler water at 20-25 degC remove heat quickly and uniformly, locking the PET into its precise final shape and achieving the required surface finish. After the cooling dwell, the take-out mechanism (300 mm stroke) extracts the finished bottle cleanly. The four stations operate simultaneously so that molding, blowing, stretching, and injection proceed in parallel on each machine cycle.

Application Areas

Cosmetic Bottle

High-end cosmetics brands demand near-invisible parting lines, excellent surface gloss, and precise wall thickness for premium shelf appeal. The Y650-V4's precision mold engineering produces cosmetic bottles with parting lines that are virtually undetectable, providing a decisive quality advantage over conventional Japanese-made bottles where parting-line protrusions are a persistent issue. Suitable for wide-mouth jars, serum bottles, and lotion dispensers.

Chemical Bottle

Industrial cleaning agents, agricultural chemicals, and specialty solvents require robust containers with excellent chemical resistance and reliable sealing. The Y650-V4 processes PETG in addition to PET, broadening the range of chemical compatibility. Wide neck diameters (up to 140 mm for single-bottle runs) allow easy filling of viscous formulations, while the high blowing clamping force ensures accurate bottle geometry under demanding service conditions.

Pharmaceutical Bottle

The Y650-V4 is fully GMP-compliant and operates without any human contact during production. It is ideal for producing large-volume pharmaceutical containers, infusion bottles, and oral liquid packaging in PET and PETG materials that require high clarity, dimensional accuracy, and a contamination-free environment. Neck diameters down to 84 mm and bottle heights up to 510 mm are supported.

Beverage Bottles

The Y650-V4 excels at producing large-format PET water containers, including the 18.9 L (5-gallon) dispensing bottles used widely across North America, Latin America, and Asia. Up to 20 L per bottle capacity is achievable in single-cavity configuration. The biaxial orientation introduced by the stretch step improves the bottle's top-load strength, gas-barrier performance, and drop-impact resistance, all critical parameters for water dispensing and beverage packaging applications.

Food Bottles

Wide-mouth food containers for condiments, cooking oils, honey, peanut butter, and nutritional supplements require FDA-compliant materials, high wall-thickness uniformity, and tamper-evident neck finishes. The Y650-V4's wide range of neck diameters (84-140 mm across cavity counts) and bottle diameters (180-280 mm) makes it highly versatile for food packaging. The contactless production process eliminates contamination risk from operator handling.

Shampoo Bottle

Personal care brands increasingly specify custom-shaped bottles to differentiate on shelf. As a customized injection stretch blow molding machine, the Y650-V4 supports special-shaped bottle designs with complex shoulder profiles, ergonomic grip zones, and decorative surface textures. PET and PETG deliver the crystal clarity that allows product color and formulation to serve as visual merchandising. Bottle weights up to 900 g (single cavity) handle the thicker walls of premium shampoo and conditioner formats.

Infusion Bottle

IV infusion containers demand the highest standards of sterility, clarity for visual inspection, and dimensional precision for automated filling lines. The Y650-V4 operates entirely without human contact at any stage, meeting the stringent GMP requirements enforced by health authorities worldwide. The machine's precise temperature and pressure controls ensure that every infusion bottle produced has consistent wall thickness and freedom from particulate contamination, critical for patient safety.

Eye Drop Bottle

While the Y650-V4 is optimized for large-format containers, its sister models in the Ever-Power ISBM range (including the Y150-V4 and YS150-V4-EV) are specifically configured for small ophthalmic containers. Across the full Ever-Power ISBM machine manufacturer portfolio, pharmaceutical-grade eye drop bottles in PET and PETG are produced with tight neck-finish tolerances, ensuring reliable sealing and accurate dispensing performance for ophthalmic applications.

Injection Stretch Blow Molding Machine Applications

Key Equipment of Y650-V4 ISBM Machine

1. Clamping Unit
The Y650-V4 features a dual-function clamping unit delivering 400 KN on the injection side and 400 KN on the blowing side (single side). The injection upper mold stroke of 1,070 mm and lower mold stroke of 550 mm are among the largest in the class, enabling the production of bottles up to 280 mm in diameter and 510 mm in height. The blow mold stroke of 175+175 mm provides generous parting clearance for large-format wide-mouth containers. High-pressure compensation function ensures the clamping force remains stable throughout the full pressure cycle.

2. Injection Unit
The injection unit of this PET injection stretch blow molding machine is controlled by a single cylinder, with the melt motor configurable for either hydraulic or servo motor drive, depending on production requirements. Screw options of 50 mm, 55 mm, and 60 mm cover theoretical injection volumes of 340, 420, and 480 cm3 respectively. The screw barrel is heated by a nano far-infrared energy-saving ring rated at 15 KW, providing uniform, efficient melting of PET and PETG resins with minimal energy waste. Screw speeds range from 150 to 220 r/min depending on screw diameter.

3. Mold
Ever-Power's molds are manufactured to extremely high dimensional tolerances, resulting in parting lines that are invisible to the naked eye on finished bottles. This is a major quality improvement over Japanese-origin tooling, where parting-line protrusions are a documented and accepted characteristic. The Y650-V4 is fully compatible with existing ASB-650 molds, protecting customers' tooling investments. Molds are available in 1, 2, 3, and 4-cavity configurations supporting bottle diameters from 180 to 280 mm and volumes from 5 L to 20 L.

4. Blow Pin
The blow core stroke of 300 mm is engineered to accommodate the generous height of large PET containers produced on this machine. American Parker high-pressure valves control the high-pressure air supply (2.0-3.5 MPa) to the blow pins, ensuring instantaneous and precisely repeatable air injection on every cycle. Proper blow pin alignment and retraction timing are critical to avoiding rocker-bottom defects and ensuring uniform wall distribution, particularly in large-volume containers where pressure dynamics are more complex than in small bottles.

5. Cooling System
An independent machine oil cooler circuit maintains hydraulic oil temperature at 20-25 degC, protecting servo pumps and valves from thermal stress and extending their service life. The mold cooling water circuit operates at 0.4-0.6 MPa, rapidly extracting heat from blown bottles to lock their dimensional stability. The 600 L oil tank volume provides ample thermal buffering for continuous high-output operation. Consistent cooling cycle management directly affects wall-thickness uniformity, surface finish, and the elimination of rocker-bottom defects in large-format containers.

6. Ejection System
The take-out system uses a 300 mm stroke mechanism to gently and precisely extract finished bottles from the blow mold without surface marking or deformation. The Japan Yaskawa or WEICHI turntable servo motor, combined with the Taiwan TSUNTIEN reducer, indexes the 4-station platen with high repeatability and minimal vibration. Airtak pneumatic cylinders support secondary ejection and transfer functions. The contactless nature of the ejection system is integral to the machine's GMP compliance and ensures that bottles reach downstream filling and capping lines in pristine condition.

Injection Stretch Blow Molding Machine

ISBM Machine vs. IBM Machine: Key Differences

1. Overview

Injection Blow Molding (IBM machine) is a 3-stage process: injection, blowing, and ejection. Molten plastic is first injected around a core rod to form a parison, then transferred to a blow mold where compressed air inflates it to the final container shape. IBM is primarily suited for small, high-precision containers such as eye drop bottles, cosmetic vials, and pharmaceutical jars.

Injection Stretch Blow Molding (ISBM) adds a critical mechanical stretching step before blowing. A stretch rod elongates the preform axially while compressed air simultaneously expands it radially, creating biaxial molecular orientation. This produces containers with dramatically superior clarity, barrier properties, top-load strength, and lightweight walls. The one step injection stretch blow molding machine like the Y650-V4 completes all stages continuously in one platform, while two-step ISBM machines use a separate reheat step.

2. Process Comparison

IBM Process

  • Plastic injected around core rod to form parison
  • Parison transferred directly to blow mold
  • Compressed air inflates parison to final shape
  • Container cooled and ejected
  • No stretching step; no biaxial orientation

ISBM Process (Y650-V4)

  • Preform created via injection molding
  • Temperature conditioning stage optimizes preform heat profile
  • Stretch rod elongates preform longitudinally
  • Compressed air blows preform to final biaxially oriented shape
  • Rapid mold cooling locks dimensions; bottle ejected

3. Material Suitability

IBM machines typically process PP (polypropylene) and HDPE (high-density polyethylene), materials common in pharmaceutical and cosmetic packaging where dimensional accuracy and surface finish take priority over gas-barrier performance.

The Y650-V4 PET injection stretch blow molding machine is optimised for PET and PETG. PET offers exceptional clarity, excellent CO2 and O2 barrier performance, and high strength-to-weight ratio. The orientation induced by stretching further enhances toughness, making PET the material of choice for water dispensers, large beverage bottles, and pharmaceutical packaging. PETG provides similar optical properties with improved impact resistance and easier processing at lower stretch ratios.

4. Product Application Comparison

Feature IBM Machine ISBM Machine
Common Products Eye drops, cosmetic jars, vials Water dispensers, large beverage bottles, pharmaceutical containers
Bottle Size Small to medium Medium to very large (up to 20 L)
Wall Thickness Uniform but thicker Thin walls with strong biaxial structure
Surface Finish Very smooth, high precision Excellent transparency, superior clarity
Primary Materials PP, HDPE PET, PETG

5. Advantages and Limitations

IBM Machine

Advantages:

  • High dimensional accuracy for small containers
  • Suitable for small-volume pharmaceutical production
  • Simpler machinery, lower capital cost

Limitations:

  • Limited material options
  • Not suitable for large containers
  • Lower throughput for high-volume applications

ISBM Machine (Y650-V4)

Advantages:

  • Excellent mechanical strength via biaxial orientation
  • Superior clarity and lightweight container walls
  • Ideal for mass production of large PET containers
  • GMP-compliant contactless production

Limitations:

  • More complex machinery
  • Higher capital investment than IBM

6. Cost and Production Considerations

IBM machines are generally more affordable upfront and simpler to operate, but their throughput ceiling is low and they are not competitive for large-format or high-volume production. ISBM systems like the Y650-V4 require greater initial investment, but the per-unit production cost is substantially lower at scale due to higher cavitation, faster cycle times, and lower energy consumption per bottle. For businesses targeting high-volume transparent packaging in water dispensing, food, or pharmaceutical segments, the single-stage injection stretch blow molding machine offers superior return on investment. Companies focused on precision niche packaging in cosmetics or ophthalmic pharmaceuticals may find an IBM machine better matched to their volume and product complexity requirements.

ZQ60 Injection Blow Molding Machine Y150-V4 One Step Injection Stretch Blow Moulding Machine
IBM Machine ISBM Machine

Compatible Materials

PET (Polyethylene Terephthalate)

The primary material of the Y650-V4. PET offers exceptional optical clarity, excellent CO2 and O2 barrier properties, high strength-to-weight ratio, and food-safe status. The biaxial orientation introduced by the ISBM stretching step significantly enhances PET's toughness, top-load strength, and gas barrier performance. It is the industry standard for large water dispensing containers, beverage bottles, and pharmaceutical packaging requiring visual inspection through the bottle wall.

PETG (Polyethylene Terephthalate Glycol)

PETG is the secondary native material of the Y650-V4 and provides superior impact resistance and easier processing at lower stretch ratios compared with standard PET. It retains the excellent transparency of PET while offering better chemical resistance to certain solvents and cosmetic formulations. PETG does not require drying to the same stringent moisture levels as PET, simplifying raw material handling. It is preferred for premium cosmetics containers, specialty food packaging, and medical device components.

HDPE (High-Density Polyethylene)

HDPE provides an excellent moisture barrier and outstanding chemical resistance, making it a trusted material for chemical packaging, cleaning product containers, and household goods. While HDPE lacks the optical clarity and CO2 barrier performance of PET, its rigidity and resistance to a broad range of chemicals make it indispensable in industrial and agricultural packaging. Process temperatures and stretch ratios must be carefully adjusted on the ISBM machine to accommodate HDPE's different rheological behaviour versus PET.

PP (Polypropylene)

Polypropylene combines good chemical resistance, high heat tolerance, and low density. It is widely used for hot-fill food packaging, pharmaceutical containers, and baby products because it passes sterilisation at higher temperatures than PET. PP requires a modified process profile on an ISBM machine, including higher melt temperatures and adjusted stretch parameters, but the resulting containers offer excellent rigidity and a broad compatibility with food-contact regulatory frameworks in the US, EU, and Asia-Pacific markets.

LDPE (Low-Density Polyethylene)

LDPE is valued for its flexibility, low-temperature performance, and resistance to moisture and many chemicals. It is commonly used for squeezable packaging, personal care containers, and agricultural chemical bottles where the ability to deform and recover without cracking is important. On an ISBM machine, LDPE processing requires carefully controlled melt temperatures and reduced blowing pressures to avoid surface defects such as streaking or hazing, which can arise from its broader molecular weight distribution.

ABS (Acrylonitrile Butadiene Styrene)

ABS delivers a robust combination of rigidity, impact resistance, and excellent surface finish, making it suitable for premium cosmetic packaging, automotive components, and specialty industrial containers. When processed on an ISBM machine, ABS requires specific temperature and pressure settings to achieve the necessary molecular orientation without stress whitening. Its ability to accept post-process surface treatments such as metallisation and painting makes it attractive for high-end decorative packaging applications where appearance is a primary purchasing criterion.

PE PP
PCT PC
PET PETG

How to Maintain Y650-V4 Injection Stretch Blow Moulding Machine

Daily Checks

1. Inspect Machine Condition

Begin each shift with a visual inspection of all machine surfaces, looking for signs of oil leaks, air leaks, or loose fasteners. Check heater block condition and verify that all mechanical components move freely within their specified strokes. Inspect the cooling system connections and oil cooler for leaks or blockages. A daily checklist should cover cleaning of internal and external surfaces, inspection of all components for wear or damage, verification of pressure and temperature set-points, lubrication checks, cooling system status, and noise monitoring during startup.

2. Check Raw Materials and Preforms

PET resin must be dried to a moisture content below 50 ppm before processing to prevent hydrolytic degradation, which causes streaking and brittleness in finished bottles. Inspect incoming resin lots for correct melt index and intrinsic viscosity values. Examine any pre-made preforms for discolouration, gate defects, or contamination before loading. Monitoring melt index and molecular weight consistency across resin lots maintains stable melt flow and uniform preform wall thickness throughout the production run.

3. Monitor Safety Systems

Verify that emergency stop buttons, safety door interlocks, and all guarding mechanisms function correctly at the start of each shift. Check the PLC control panel for active alarm codes such as Temperature Error or Oil Temp Over, and address them before commencing production. Inspect the electrical control box wiring for signs of heat damage or moisture ingress. A well-maintained safety system not only protects operators but also prevents costly machine damage from running with undetected process faults.

Regular Cleaning and Periodic Maintenance

1. Clean Internal and External Surfaces

Remove PET dust, condensate, and residual resin from the hopper, feed throat, and barrel area regularly. Clean the blow mold cavities with mild non-corrosive cleaners and dry them thoroughly with compressed air after each production run to prevent corrosion. Store molds in dry, humidity-controlled environments when not in use. Apply protective coatings to mold surfaces if extended storage is planned. Keeping external machine surfaces clean allows early detection of oil or air leaks that would otherwise be hidden beneath accumulated contamination.

2. Lubrication and Hydraulic System Care

Maintain proper lubrication of all guide rails, tie bars, and moving joints according to the manufacturer's lubrication schedule. Check hydraulic oil level and quality monthly; replace oil at manufacturer-specified intervals or when contamination is detected. Inspect YUKEN hydraulic valves and Italian-imported hydraulic tubing for signs of wear or seepage. Verify that the oil cooler maintains hydraulic oil temperature in the 20-25 degC range during operation. Timely lubrication and hydraulic maintenance are the most effective single actions for extending the Y650-V4's service life.

3. Inspect Seals and O-Rings

Replace seals and O-rings on a preventive schedule rather than waiting for leaks to appear. Aging elastomers lose sealing capacity under the combined effect of heat, pressure cycling, and chemical exposure from hydraulic oil. Inspect high-pressure hoses and fittings monthly for cracks, abrasion, or swelling. Test pneumatic valves and solenoids every three months to detect internal leaks or sticking. Maintain the compressed air filtration and drying system so that clean, dry air is consistently delivered to the Parker high-pressure valves and Airtak cylinders.

4. Auxiliary Equipment and Mold Care

Inspect high-pressure air compressors, air dryers, and water chillers regularly to ensure they are operating within specification. Auxiliary equipment failures frequently cause ISBM process upsets that manifest as bottle defects, even when the blow molding machine itself is functioning correctly. Run sample bottles through downstream labeling, capping, and filling operations periodically to detect latent defects before they reach the production line. Implement a preventive maintenance schedule and consider automatic lubrication systems to improve reliability and minimise unplanned downtime.

Production Workshop

Why Choose Mexico Ever-Power's ISBM Machine?

Mexico Ever-Power ISBM Machinery Co., Ltd. is a specialist manufacturer dedicated to research, development, production, sales, and international trade of automatic one-step injection blow molding machines and injection stretch blow molding machines. Founded with a focus on serving the global packaging industry, Ever-Power has built a product range spanning injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, and auxiliary equipment. Ever-Power's engineering team brings together specialists in injection-blow machinery design, mold manufacturing, and process engineering. With rich theoretical and practical experience accumulated across two decades, our engineers can provide customers with detailed, tailored pre-sale consultation, in-depth technical support during installation and commissioning, and responsive after-sales troubleshooting. This in-house expertise means you are always dealing directly with people who understand your machine from the inside out, not a third-party agent.

From the compact 3-station HGY50-V3-EV for small cosmetic bottles to the large-capacity Y650-V4 for 20-litre water dispensers, Ever-Power covers the full spectrum of ISBM machine requirements. The product range includes standard, servo, and fully electric ISBM machine configurations, allowing customers to select the right balance of capital cost, energy efficiency, and GMP compliance for their specific production environment and regulatory requirements. Auxiliary equipment including molds, conveyors, and downstream packaging line integration is also available. Ever-Power's machines serve pharmaceutical packaging, food packaging, health care packaging, cosmetics packaging, beverage packaging, and specialty industrial container markets. The company can produce plastic products from 1 ml to 1,000 ml in a wide range of materials including HDPE, LDPE, PET, PETG, PP, PS, PPSU, PC, Tritan, ABS, PLA, EVA, PCTG, and corn-based biodegradable materials. This breadth of material and application coverage means Ever-Power can support customers through product reformulations, material transitions, and packaging innovation projects without requiring a change of machine supplier.

Ever-Power adheres to the enterprise development tenet of self-reliance, integrity, pragmatism, innovation, and responsibility. The company provides complete turnkey project solutions for high-end injection-blow product manufacturing, from mold design and machine specification through installation, commissioning, operator training, and ongoing production support. A complete supply chain for blow molding machine production has been established, giving life to each machine with solid, stable, and energy-saving components that support reliable long-term operation. Ever-Power builds partnerships with customers that extend well beyond the initial equipment purchase, providing the kind of first-class service that earns long-term loyalty.

Production Workshop Production Workshop
Production Workshop Production Workshop

FAQs

Q1: Is the Y650-V4 a true drop-in replacement for the Japanese ASB-650 injection stretch blow molding machine?
A: Yes. The Y650-V4 is engineered to be fully compatible with existing ASB-650 mold tooling. Customers can install their current ASB-650 molds without modification, preserving their tooling investment. The machine footprint and station layout are comparable to the ASB-650, simplifying the transition. Process recipes can be adapted from ASB-650 settings with guidance from Ever-Power's commissioning engineers, who provide on-site support during installation.

Q2: What is the maximum bottle size the Y650-V4 one step injection stretch blow molding machine can produce?
A: In single-cavity configuration, the Y650-V4 can produce PET containers up to 280 mm in diameter, 510 mm in height, with a neck diameter of 140 mm, and a maximum bottle volume of 20 litres. Bottle weight in single-cavity mode can reach 900 grams. For 2-cavity production, the maximum volume is also 20 litres with a bottle diameter of 235-280 mm. This makes the Y650-V4 the ideal machine for 18.9-litre (5-gallon) water dispenser bottles and other large-format industrial containers.

Q3: What materials can this PET injection stretch blow molding machine process?
A: The Y650-V4 is natively configured for PET and PETG. With appropriate process parameter adjustments, it can also process HDPE, PP, LDPE, and ABS. Each material requires specific melt temperature profiles, stretch ratios, and blowing pressures. Ever-Power's application engineers can advise on the optimum process settings for your specific resin and bottle design. PET must be dried to below 50 ppm moisture content before processing to prevent hydrolytic degradation.

Q4: Is the Y650-V4 compliant with GMP pharmaceutical packaging standards?
A: Yes. The Y650-V4 operates without any human contact during the production process, from injection through temperature conditioning, stretching, blowing, and bottle take-out. This contactless production process meets GMP pharmaceutical packaging standards and is suitable for pharmaceutical bottle, infusion container, and parenteral drug packaging lines. The machine can also be configured without hydraulic systems by selecting the fully servo motor-driven option, providing an oil-free and contamination-free production environment.

Q5: How much energy does the Y650-V4 ISBM machine save compared with Japanese competitors?
A: The Y650-V4 consumes 15% to 25% less energy than comparable Japanese, European, and US injection stretch blow moulding machines. This is achieved through three servo pump systems that only draw power on demand, nano far-infrared energy-saving heating rings (15 KW) that heat the barrel more efficiently than conventional resistance elements, and the inherent energy advantage of the one-step process, which retains preform heat from injection and eliminates the secondary reheat energy expenditure of two-step systems. Total machine power is 90.7 KW.

Q6: What is the difference between a one-step and two-step injection stretch blow molding machine?
A: A one step ISBM machine like the Y650-V4 performs injection, temperature conditioning, stretch blow molding, and bottle take-out all within a single machine platform without intermediate steps. The preform's residual heat from injection is retained for blowing, saving energy and eliminating inter-process conveyors. A two-step system uses a separate injection molding machine to make preforms, which are then cooled, stored, and later reheated in a separate reheat stretch blow molding machine. Two-step systems offer flexibility in decoupling preform and bottle production schedules but involve higher total energy consumption and greater handling steps.

Q7: Can the Y650-V4 produce special-shaped and custom bottle designs?
A: Yes. As a customized injection stretch blow molding machine, the Y650-V4 is well-suited for special-shaped bottles with complex shoulder profiles, ergonomic grip geometry, and decorative surface textures. Ever-Power's in-house mold manufacturing capability means that custom mold tooling can be designed, simulated, and manufactured to match your specific bottle geometry. The machine's large injection clamping force (400 KN) and generous mold stroke dimensions (upper mold stroke 1,070 mm) provide the rigidity and opening clearance needed for complex large-format mold designs.

Q8: What technical support and after-sales service does Ever-Power provide for the Y650-V4?
A: Ever-Power provides comprehensive pre-sale technical consultation, on-site installation and commissioning by factory-trained engineers, and operator training at the customer's facility. After-sales support includes remote diagnosis via video call for troubleshooting, a spare parts supply program with short lead times for common wear components, and on-site service for major overhauls. As a direct ISBM machine manufacturer, Ever-Power responds faster to technical inquiries than agents or distributors because the engineers who built the machine are the same team providing the support.

Q9: How does the Y650-V4's parting line quality compare with the Japanese ASB-650?
A: Ever-Power's mold precision is a documented improvement over Japanese ASB-650 tooling. Bottles produced on Japanese ASB machines exhibit a visible parting-line protrusion, a plastic ridge in the centre of the mold join that is an accepted characteristic of that equipment. The Y650-V4's high-precision molds produce bottles where the parting line is virtually invisible to the naked eye. This quality advantage is particularly significant for premium cosmetics, pharmaceutical, and food-grade containers where surface appearance and absence of surface protrusions are important to brand owners and end-users.

Q10: What are the electrical and utility requirements for installing the Y650-V4 injection stretch blow molding machine?
A: The Y650-V4 operates on 370-400 V supply voltage. Total connected power is 90.7 KW (motor power 75.7 KW, heating power 15 KW). Cooling water supply must be maintained at 0.4-0.6 MPa for mold cooling. A separate machine oil cooler circuit requires water at 0.3-0.4 MPa and 20-25 degC. Compressed air supply for blowing must be capable of delivering 2.0-3.5 MPa via a high-pressure compressor. The machine footprint of 6.1 m x 2.6 m x 4.2 m (L x W x H) should be accommodated with adequate clearance around all sides for maintenance access.

Y650-V4 One Step Injection Stretch Blow Moulding Machine

Customer Reviews

Carlos Mendez, Beverage Packaging Industry, Mexico
"We replaced our old Japanese ASB-650 with the Y650-V4 about eight months ago at our water packaging facility. Honestly I was a bit worried because we had been running Nissei ASB equipment for over twelve years and we didn't know what to expect from a new supplier. But after commissioning we were really surprised by how smooth the transition was. Our existing ASB molds fitted directly with zero modification. Bottle quality is at least equal to what we had before, actually the parting line is cleaner. Energy bills went down noticeably in the first full quarter. The Ever-Power commissioning engineer spent four days on site with us which we really appreciated."

Dr. Priya Nair, Pharmaceutical Packaging Industry, India
"We have been running the Y650-V4 for about six months now at our pharmaceutical packaging facility in Hyderabad. We produce 5-litre HDPE infusion solution bottles in 3-cavity configuration and the GMP compliance of this machine is exactly what we needed. No hydraulic oil anywhere near the production zone, contactless bottle handling from injection right through to take-out, and the PLC documentation is thorough enough to satisfy our quality auditors without any issues. Before we bought this we were also looking at European-made ISBM machines but the price difference was impossible to justify when the output quality is this comparable. Support response from Ever-Power's technical team has been quick."

Fabricio Lima, Water Dispensing Industry, Brazil
"My concern before ordering was delivery time because I had heard horror stories from other people about long waits. I ordered two Y650-V4 units and they arrived in Brazil 14 weeks after we confirmed the purchase order, which is genuinely faster than I expected. Installation and commissioning were handled by Ever-Power's own team, not a third-party agent, which made communication straightforward. We run them for producing 18.9-litre PET water dispensing bottles and after nearly a year of operation I have had zero major breakdowns. Spare parts availability has also been good, much better than some competitors. I would recommend these machines without hesitation to anyone looking for a replacement for an ASB ISBM machine."

Ahmed Hassan, Cosmetics Packaging Industry, Egypt
"We are a cosmetics bottle manufacturer based outside Cairo and we started running the Y650-V4 about ten months ago to produce large-format PETG lotion and shampoo containers. The surface finish on the bottles coming off this machine is excellent - our retail customers have not raised any complaints about parting lines or surface marks since we switched. The pre-sales technical team at Ever-Power was patient in helping us select the right screw diameter for our PETG formulation and the temperature control on the integrated control box is very stable. Energy savings versus our old machine are real, we measured around 20% lower consumption per thousand bottles."

Kim Jae-won, Food Packaging Industry, South Korea
"I want to specifically comment on the after-sales service because I think this is where a lot of machine manufacturers fall short. We had an issue with rocker-bottom defects appearing on our 12-litre PET bottles about three months after commissioning. I contacted Ever-Power and within 24 hours I had a video call with one of their ISBM machine engineers who walked our maintenance team through the cooling channel adjustments and blow pin timing corrections needed. The problem was resolved in one shift. No technician travel required. That kind of responsive technical support is rare and it's one of the main reasons I'm already planning to order a second unit. The machine itself runs quietly and consistently."

Olumide Adeyemi, Nutritional Supplement Packaging, Nigeria
"We ordered the Y650-V4 to produce wide-mouth food supplement jars in PET, 2-cavity configuration, 920-gram jar weight. The machine was configured with a 60mm screw to give us the 480cm3 injection volume we needed. Everything about the quotation process was clear and the technical drawings provided matched the actual machine when it arrived. Our operators found the Inovance PLC control interface straightforward to learn. We're now twelve months into production with this machine and output quality has been consistently high. The mold precision really shows up in how uniform our jar dimensions are across the production run. No complaints about the product or the supplier."

Mehmet Yilmaz, Packaging Industry, Turkey
"We run a contract packaging operation in Istanbul and we use the Y650-V4 for producing large PET chemical containers for several industrial clients. The compatibility with our existing ASB-650 molds saved us a significant amount of money on tooling. Machine build quality is solid and the hydraulic components have shown no signs of wear after nearly a year of three-shift operation. What I also appreciate is that Ever-Power maintains a stock of common wear parts so lead time for replacements is short. The total cost of ownership of this ISBM machine is considerably lower than the equivalent Japanese machine and the output quality is equivalent. Good value proposition for a contract packaging business."

Siti Rahayu, Pharmaceutical Industry, Indonesia
"I work for a pharmaceutical company in Jakarta and we evaluated three different injection stretch blow molding machine manufacturers before choosing Ever-Power. The Y650-V4 was the only machine that fully ticked our GMP compliance requirements at a price point our board could approve. We had a site visit to Ever-Power's manufacturing facility before purchasing which gave us confidence in their quality control processes. Training for our operators was thorough. We have been producing 5-litre PET infusion bags' companion bottles for eighteen months with this machine and our regulatory auditors have raised no issues with the production process. The contactless production is a genuine GMP advantage and not just a marketing claim."

Nguyen Thanh Tung, Beverage Industry, Vietnam
"We're a beverage company based in Vietnam and have been running a Y650-V4 for about fourteen months producing 19-litre PET water dispenser bottles for the Vietnamese market. The machine runs two shifts a day, six days a week, and we've had no unplanned stoppages to report. The only downtime we've experienced is scheduled maintenance, which is straightforward. Our logistics team was initially concerned about importing a large machine from Mexico but the export packaging was excellent, everything arrived in perfect condition. The machine's energy efficiency has noticeably reduced our electricity cost per unit of output. Recommended for anyone who needs reliable large-format PET bottle production."

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