ZQ60注塑吹塑机可替代Jomar IBM65型号
ZQ60 注塑吹塑机是一款全伺服驱动的高性能 IBM 注塑吹塑机，专为直接替代 Jomar IBM65 型号而设计。所有机器动作均由伺服电机驱动，彻底消除了液压油的使用及其相关的环境污染风险。这使得 ZQ60 成为目前市场上性能最强大的全电动注塑吹塑机之一，能够满足制造商对卓越清洁度、重复性和更低运营成本的需求。
ZQ60 注塑吹塑机是一款全伺服驱动的高性能 IBM 注塑吹塑机，专为直接替代 Jomar IBM65 型号而设计。所有机器动作均由伺服电机驱动，彻底消除了液压油的使用及其相关的环境污染风险。这使得 ZQ60 成为目前市场上性能最强大的全电动注塑吹塑机之一，能够满足制造商对卓越清洁度、重复性和更低运营成本的需求。对于 30 毫升瓶，每个生产周期仅需 8.2 秒即可完成，日产量可达 105,000 瓶，峰值产能为 24 小时 115,000 瓶——与传统液压机相比，产能提升了 20%。能源效率也提高了 30%，在生产 30 毫升瓶的过程中，每小时仅消耗 12 千瓦时。绝对编码器伺服系统保证了卓越的重复性和加工精度，而特殊的夹紧机构提供了 40 至 80 吨的可调夹紧力，以适应各种产品规格和模具配置。
Engineered with a bottom-up structural design, the ZQ60 injection blow moulding machine prevents lubricating oil from entering the mold area, meeting the strict hygienic standards demanded by pharmaceutical packaging and premium plastic bottle production. This makes the machine an ideal plastic injection blow molding machine for FDA-regulated and GMP-compliant manufacturing environments. The machine is fully customizable and adopts an electric cylinder injection unit for enhanced injection stability and significantly reduced maintenance costs. Its conveyor system is designed to integrate seamlessly with downstream automation: visual inspection systems (detecting foreign particles, insufficient bottle-mouth material and uneven bottle bottoms), side-leak testers, labeling machines and automatic packaging equipment can all be connected, enabling fully automated, unattended 24-hour operation. Whether you are producing pharmaceutical vials, cosmetic dispensers, food-grade containers or personal-care bottles, the ZQ60 delivers the precision, speed and cleanliness that modern injection blow molding machine manufacturers and brand owners demand. As a leading customized injection blow molding machine for sale, the ZQ60 is trusted by production facilities across Korea, India, Turkey, Russia, South Africa, Brazil, the USA and Mexico.
模具空化（仅供参考）
| Approx Volume | 10毫升 | 30毫升 | 60毫升 | 100毫升 | 250毫升 | 500毫升 | 1000毫升 |
| 最大空化 | 14 | 10 | 10 | 8 | 5 | 3 | 2 |
技术规格
| 物品 | 单元 | ZQ60 |
| 注射系统 | ||
| 螺纹直径 | 毫米 | 45/50 |
| 螺丝 L/D | % | 22:1 |
| Injection weight! | 克 | 260/383 |
| 加热功率 | 千瓦 | 14 |
| 桶区数量 | 3+N | |
| 注射冲程 | 毫米 | 160 |
| 夹紧系统 | ||
| 注射夹紧力 | 克努尔特人 | 600 |
| 注射的开路冲程 | 毫米 | 140 |
| 吹气夹紧力 | 克努尔特人 | 100 |
| 吹气的起始动作 | 毫米 | 140 |
| 旋转工作台的提升高度 | 毫米 | 70 |
| 模具 | ||
| 最大压板尺寸（长x宽） | 毫米 | 600x390 |
| 模具厚度 | 毫米 | 240 |
| 瓶子直径 | 毫米 | 120 |
| 瓶子高度 | 毫米 | 220 |
| 合适的瓶子高度 | 毫米 | 15-200 |
| 脱衣动作 | 毫米 | 230 |
| 液压系统 | ||
| 液压 | 地图 | 14 |
| 电机功率 | 千瓦 | 18.5/22 |
| 干燥循环 | S | 4 |
| 总功率 | 千瓦 | 37 |
| 工作功率 | % | 52-70 |
| 其他的 | ||
| 压缩空气的最小气压 | 兆帕 | 0.7-1.2 |
| 压缩空气容量 | 立方米/分钟 | 0.7 |
| 水流 | 立方米/小时 | 4 |
| 冷却水压力 | 兆帕 | 0.3-0.4 |
| 尺寸（长 x 宽 x 高） | M | 3.8x1.4x2.18 |
| 净重 | 吨 | 5 |
可更换的品牌和型号
| 永恒之力 | 夹紧力 | 乔玛 | 苏玛 | 尤尼洛伊 | 布洛玛 |
| ZQ40 | 40吨 | IBM40 | 40iB | UIB70 | IBM45 |
| ZQ60 | 60吨 | IBM65 | 65iB | UIB90 | IBM50 |
| ZQ80 | 80吨 | IBM85S | 85iB | UIB120 | IBM85 |
| ZQ110 | 110吨 | IBM135 | 135iB | UIB150 | IBM135 |
| ZQ135 | 135吨 | IBM175 | 175iB | UIB180 |
IBM机器螺杆直径
| 永恒之力 | 螺纹直径 | 乔玛 | 苏玛 | 布洛玛 |
| ZQ40 | 40/45 | 35/40 | 40 | 45 |
| ZQ60 | 45/50 | 45 | 40/50 | 50 |
| ZQ80 | 55 | 55 | 50/60 | 50 |
| ZQ110 | 65 | 65 | 65/76 | 70 |
| ZQ135 | 70 | 70 | 65/76 |
IBM机器注射重量
| 永恒之力 | 注射重量 | 乔玛 | 苏玛 | 布洛玛 |
| ZQ40 | 190/260 | 180 | 169 | 180 |
| ZQ60 | 260/383 | 205 | 169/264 | 240 |
| ZQ80 | 466 | 300 | 333/480 | 310/280 |
| ZQ110 | 540 | 450/550 | 580/770 | 560 |
| ZQ135 | 650 | 450/550 | 580/770 |
IBM机器注塑夹紧力
| 永恒之力 | 注射夹紧力 | 乔玛 | 苏玛 | 布洛玛 |
| ZQ40 | 400千牛 | 340千牛 | 386千牛 | 350千牛 |
| ZQ60 | 600千牛 | 460千牛 | 580千牛 | 500千牛 |
| ZQ80 | 800千牛 | 680千牛 | 720千牛 | 700千牛 |
| ZQ110 | 1100千牛 | 1210千牛 | 1200千牛 | 1250千牛 |
| ZQ135 | 1350千牛 | 1560千牛 | 1600千牛 |
IBM机器模具尺寸
| 永恒之力 | 模具尺寸 | 乔玛 | 苏玛 | 布洛玛 |
| ZQ40 | 480 × 340 | 394 × 508 | 470 × 350 | 450 × 390 |
| ZQ60 | 600 × 390 | 432 × 660 | 620 × 400 | 620 × 430 |
| ZQ80 | 800 × 400 | 464 × 749 | 700 × 400 | 620 × 430 |
| ZQ110 | 1100 × 460 | 559 × 1118 | 1000 × 500 | 900 × 480 |
| ZQ135 | 1300 × 500 | 635 × 1372 | 1200 × 600 |
IBM机器尺寸
| 永恒之力 | 模具尺寸（M） | 乔玛 | 苏玛 | 布洛玛 |
| ZQ40 | 3.8 × 1.3 × 1.7 | 2.72 × 1.9 × 2.75 | 3.8 × 1.5 × 2.3 | 4.05 × 1.52 × 2.55 |
| ZQ60 | 3.8 × 1.4 × 1.8 | 2.92 × 1.98 × 3.41 | 4 × 1.7 × 2.3 | 620 × 430 × 2.55 |
| ZQ80 | 4.5 × 1.6 × 2 | 3.33 × 1.94 × 3.41 | 4.5 × 2 × 2.6 | 620 × 430 × 2.55 |
| ZQ110 | 5 × 1.8 × 2.2 | 3.79 × 2.4 × 3.41 | 5 × 2.4 × 2.7 | 900 × 480 × 2.55 |
| ZQ135 | 5.5 × 2 × 2.4 | 4.22 × 2.67 × 3.58 | 6 × 2.6 × 2.7 |
注：提及品牌仅是为了帮助顾客选择产品，并非为了销售这些品牌的产品。
Key Features of ZQ60 Injection Blow Molding Machine
1. 全欧式结构，夹紧力强
The ZQ60 is built on a full European-style frame that delivers a clamping force 20% to 30% larger than comparable models in the same class. This robust construction directly enhances mold sealing integrity, reduces part flash and extends mold service life. Manufacturers replacing aging hydraulic machines or sourcing a best injection blow molding machine for high-volume production will find the clamping advantage critical for maintaining consistent bottle quality across millions of cycles.
2. Standard High-Precision Angle Divider with Synchronized Motion
A standard high-precision angle divider enables perfect synchronization between the mold opening and closing action and the turret lifting movement. This coordinated motion eliminates mechanical conflicts that commonly cause machine downtime on lower-specification IBM machines. The result is a smoother, quieter production cycle with reduced mechanical wear, making it an ideal choice for facilities seeking a reliable full electric 注塑吹塑机 with minimal maintenance intervention.
3. Unique Pressurized Clamping Structure for Low Energy Consumption
The ZQ60 features an innovative pressurized clamping structure in which the booster cylinder is completely excluded from the mold opening and closing cycle. The hydraulic dual-system is standard equipment on every unit. This engineered separation of functions reduces energy consumption by 20% to 30% compared to industry peers, substantially lowering the operating cost per thousand bottles. For buyers comparing injection blow molding machine price on a total-cost-of-ownership basis, this efficiency advantage compounds significantly over multi-year production runs.
4. All-Servo Drive System with Absolute Encoders
Every motion axis of the ZQ60 is servo-driven, with absolute encoders fitted throughout the servo system. Absolute encoders retain position data even after a power interruption, eliminating the need for homing cycles and guaranteeing that the machine resumes production at exactly the correct position. This architecture delivers exceptional repeatability and dimensional precision across all cavities, making the ZQ60 one of the most technically advanced plastic injection blow molding machines available from injection blow molding machine suppliers in this class.
5. Bottom-Up Hygienic Design for Pharmaceutical and Food-Grade Production
The ZQ60 adopts a bottom-up structural philosophy that physically separates all lubricating oil from the mold cavity zone. No oil can migrate upward into contact with preforms or finished containers, satisfying the strict cleanliness requirements of pharmaceutical packaging standards and food-grade manufacturing protocols. This positions the ZQ60 as an ideal PET injection blow molding machine and HDPE/PP bottle production platform for GMP-regulated facilities where contamination prevention is non-negotiable.
6. Fully Customizable with Integrated Downstream Automation Capability
ZQ60 是一款可定制的注塑吹塑机，其注塑单元和模具配置可根据每位客户的产品系列进行量身定制。电动气缸注塑单元提高了注射一致性并减少了机械磨损。集成式输送系统可直接连接视觉检测摄像头（用于检查异物、瓶口缺料和瓶底不平整）、侧漏测试仪、贴标机和装箱机，从而实现全自动、无人值守的 24 小时生产，无需人工干预。
工作原理
1. Preform Injection
Plastic resin is plasticised in the heated barrel and then injected under controlled pressure into the preform cavity. The bottle neck geometry, including threads and sealing surfaces, is molded with high dimensional accuracy at this stage. Upon completion of the injection and cooling dwell, the mold opens and the mandrel carrying the preform transfers to the blow station. The all-servo injection drive ensures shot weight repeatability within tight tolerances, eliminating preform-to-preform weight variation that commonly plagues conventional hydraulic IBM injection blow molding machines. The absolute encoder system records every position, guaranteeing identical results across every cycle, every shift, every day.
2. Blow Molding
At the blow station, compressed air is introduced through the mandrel at pressures between 0.7 and 1.2 MPa, expanding the preform outward until the plastic conforms precisely to the blow mold cavity walls. The mold holds the bottle in position during a controlled cooling phase, stabilising the final shape. The number of cavities is determined by bottle volume: up to 10 cavities for 30 ml containers and up to 3 cavities for 500 ml containers. This one step injection blow molding machine process eliminates the reheating step required by two-stage stretch blow machines, reducing thermal degradation and energy use. Once cooling is complete, the blow mold opens and the turret rotates to the stripping station.
3. Stripper and Ejection
在脱模工位，成品瓶自动从芯棒上弹出到出料输送机上，准备进行后续加工。在每个机器循环中，预成型件注射、吹塑和脱模这三个工序在各自的工位同时进行。正是这种并行操作使得ZQ60注塑吹塑机能够实现业内领先的产能，24小时内可生产高达115,000个瓶子，且零废料产生。无需飞边修剪、无需废料回收、也无需二次处理。该工艺的零废料特性使ZQ60成为真正的零废料注塑吹塑机解决方案，与挤出吹塑工艺相比，它能够提供更清洁、成本更低的生产环境。
应用行业
化学品瓶
The ZQ60 produces chemical storage bottles in HDPE and PP with consistent wall thickness and tight neck tolerances, essential for safely containing solvents, cleaning agents and laboratory reagents. The scrap-free process and multi-cavity tooling reduce per-unit cost significantly for high-volume chemical packaging runs.
化妆品瓶
使用 ZQ60 生产化妆品包装，可实现完美无瑕的表面光洁度和精准的螺纹尺寸，这对于泵头和喷头的安装至关重要。无论是生产 30 毫升香水瓶还是 250 毫升乳液瓶，无论采用透明 PS 还是 ABS 材质，该机器的伺服精度都能确保每一件产品都符合高端美妆品牌严苛的审美标准。
饮料瓶
For small-volume functional beverages, health drinks and lactic acid bacteria products, the ZQ60 produces PP and high-transparent PS bottles with no bottom seam and no flash. The bottom-up design keeps the production zone oil-free, meeting food-contact hygiene requirements without additional surface treatment of the finished bottle.
药瓶
The ZQ60 is a preferred PET injection blow molding machine and HDPE bottle production platform for pharmaceutical customers requiring GMP-compliant manufacturing. The oil-free mold zone, absolute encoder precision and integrated visual inspection compatibility make this machine suitable for tablet bottles, liquid medicine containers, eye drops and nasal spray bottles where batch-to-batch consistency is a regulatory requirement.
Lotion Bottles
ZQ60注塑机能够生产壁厚均匀、表面光泽度高的透明或着色PP和LDPE材质的乳液瓶、护手霜瓶和沐浴露包装，因此受益匪浅。其灵活的型腔设计使生产商无需对模具进行重大更改即可在100毫升、250毫升和500毫升乳液瓶之间轻松切换，从而缩短换型时间，提高生产灵活性。
洗洁精瓶
家用洗洁精和洗涤剂瓶需要高腔体产量才能实现具有竞争力的单位成本。ZQ60 的 30 毫升容量下可实现 10 腔体产量，250 毫升容量下可实现 5 腔体产量，使洗涤剂品牌能够达到大众零售供应链所需的吞吐量水平，同时伺服驱动装置可将能耗和噪音水平控制在单班和多班制工厂环境所需的低水平。
Soap Bottles
Liquid hand soap dispensers and refill containers are efficiently produced on the ZQ60 in HDPE and PP, with neck thread accuracy that ensures leak-free sealing with pump and disc-top closures. The ability to connect downstream labeling and capping machines to the exit conveyor creates a fully integrated filling line that reduces labor and floor space requirements for soap bottle manufacturers.
食品瓶
Condiment bottles, spice containers, honey jars and nutritional supplement packaging are produced on the ZQ60 with consistent gram weight and wall thickness. The absence of hydraulic oil in the mold zone and the zero-waste scrap-free process meet the contamination controls required by food-safety certifications, making this blow injection molding machine a practical choice for food-grade bottle manufacturers across global markets.
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| 化妆品瓶 | 化学品瓶 |
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| 药瓶 | 滴管瓶 |
ZQ60 IBM Machine Components
注塑模具
The injection mold is manufactured from imported S136 steel alloy or 4Cr13 stainless steel, both chosen for superior corrosion resistance and high hardness that extends mold service life. The cavity and neck inserts are designed with interchangeable components so that neck and body geometries can be modified without replacing the entire mold base. Max platen size on the ZQ60 is 600 x 390 mm, accommodating mold thicknesses up to 240 mm. All mold machining is performed to tolerances that guarantee the bottle mouth and thread dimensions are accurate and 100% sealed upon first use.
注入站
The injection station is where resin is injected into the multi-cavity preform mold under 600 kN of clamping force, the highest in this class of injection blow molding machines. The 140 mm opening stroke provides generous mold clearance for smooth preform transfer onto the mandrel. The station operates simultaneously with the blow and stripping stations, meaning no productive time is ever wasted waiting for a single operation to complete before the next begins.
吹气站
At the blow station, 100 kN of blowing clamping force holds the blow mold closed while compressed air at 0.7 to 1.2 MPa expands the preform against the cavity walls. The 140 mm opening stroke at this station matches the injection station geometry for consistent mandrel transfer. The blow station clamp tonnage, like the injection clamp, is driven by the pressurized clamping structure, which excludes the booster cylinder from the opening and closing cycle, reducing wear and energy draw during this high-frequency operation.
吹塑
The blow mold defines the final exterior shape of the container, including surface texture, label panel geometry and base design. It is engineered with efficient cooling channels to minimize the cooling dwell time while maintaining dimensional accuracy. The interchangeable cavity insert design allows manufacturers to run multiple bottle designs from the same mold base, significantly reducing the capital outlay for tooling when introducing new container formats to an existing production line running on the ZQ60 IBM machine.
脱衣舞站
The stripping station ejects finished bottles from the cold core rods onto the output conveyor with a 230 mm stripping stroke, sufficient to cleanly release containers up to 220 mm in height. Because ejection occurs simultaneously with injection and blowing at the other stations, the stripping station contributes zero additional time to the machine cycle. Bottles exit in an upright orientation and travel directly to downstream inspection, labeling or packing equipment, supporting fully automated unattended production as a single stage injection stretch blow molding machine line concept.
Stock Preparation / Injection Device
该注塑装置配备45毫米或50毫米螺杆，长径比为22:1，并设有三个以上的加热区，可对HDPE、PP、LDPE及其他工程树脂进行充分均匀的塑化。电动缸驱动装置可实现稳定的注射压力和注射重量控制，是保证机器高质量输出的核心部件。最大注射重量可达383克，支持从1毫升到1000毫升的多种容器容量。
热流道系统
优化的热流道系统可确保所有型腔熔体温度的精确均匀性，从而最大限度地减少型腔间的克重偏差和壁厚差异。对于高腔数模具而言，校准良好的热流道至关重要，因为任何温度不平衡都会导致预成型件的材料分布不均匀。Ever-Power 的热流道设计旨在缩短熔体停留时间，即使使用透明 PS 或 PCTG 等热敏树脂，也能防止材料降解。
Core Rod (Mandrel)
The mandrel is a precision-machined component that simultaneously forms the internal bore of the preform during injection and then acts as the air supply conduit during the blow stage. A specially structured mandrel design on the ZQ60 maintains fast molding cycles while achieving excellent core cooling efficiency. Proper mandrel cooling directly reduces the thermal cycle time and ensures that the preform wall is at the correct temperature when blow air is introduced, critical for achieving uniform bottle wall thickness.
瓶坯
In the ZQ60 one-step process, the preform is produced and immediately blown in the same machine cycle while still thermally conditioned, eliminating the reheating stage needed in two-stage stretch blow production. This means the preform retains its molecular orientation from injection, producing bottles with better clarity and impact resistance than reheated preform alternatives. The preform neck geometry is finalized at the injection station and remains undisturbed throughout the blow and stripping stages.
ZQ60 vs. Jomar IBM65: Advantage Comparison
1. 更高的注射夹紧力
The ZQ60 delivers 600 kN of injection clamping force, compared to 460 kN on the Jomar IBM65. This 30% advantage in clamping capability allows the ZQ60 to run more demanding molds and higher-cavitation tooling at full production speed without flash risk, something that operators of the IBM65 often encounter at the upper edge of its clamping capacity. For buyers evaluating injection blow molding machine price against actual output capability, the clamping advantage is a significant production-value differentiator.
2. Larger Mold Platen Capacity
ZQ60 的最大压板尺寸为 600 x 390 毫米，而 Jomar IBM65 的最大压板尺寸为 432 x 660 毫米。ZQ60 的压板几何形状针对欧洲模具设计中常见的更宽、更短的多腔模具布局进行了专门优化，最多可实现 10 个 30 毫升容量的型腔。与 IBM65 模具配置相比，这意味着每次循环产量更高，每个型腔的模具成本更低。
3. Full Servo Drive vs. Hydraulic-Only
The Jomar IBM65 is a hydraulically driven platform, meaning it requires hydraulic oil, regular oil changes, oil cooling systems and associated fluid management. The ZQ60 eliminates all hydraulic oil from machine motion, delivering a cleaner, quieter and lower-maintenance operating environment. This is particularly valuable in pharmaceutical and food packaging plants where hydraulic oil contamination risk is a regulatory and quality concern that the IBM65 forces operators to mitigate with secondary containment systems.
4. 20% Faster Cycle with Higher Throughput
The ZQ60 achieves an 8.2-second cycle time for 30 ml bottles, producing up to 115,000 bottles in a 24-hour period. The Jomar IBM65, as a hydraulic machine, cannot match this servo-driven cycle speed without proportionally higher energy consumption. The ZQ60 achieves this speed with 30% lower energy draw, meaning not only do you produce more bottles per day, but the energy cost per thousand bottles is dramatically lower than on the IBM65.
5. Higher Injection Weight Capacity
ZQ60 的最大注射重量可达 383 克（50 毫米螺杆），远超 Jomar IBM65 的 205 克。这意味着 ZQ60 无需更换螺杆或牺牲材料，即可生产更大容量的容器或使用更重的瓶坯进行更多模腔的注塑。对于在同一台机器上生产小瓶和大瓶的制造商而言，ZQ60 更高的注射重量能力可提供更大的生产调度灵活性。
6. Downstream Automation Integration
The ZQ60 is designed from the outset to connect to visual inspection cameras, side-leak testers, labeling machines and case packers at the exit conveyor. The Jomar IBM65 was designed in an era when such integration was not a standard factory requirement. Upgrading IBM65 lines to accommodate modern downstream automation typically requires costly custom conveyor modifications, while the ZQ60 exits the factory with these integration points already engineered in as standard features.
兼容的原材料
HDPE（高密度聚乙烯）
HDPE is the dominant resin for pharmaceutical, chemical and household product containers. On the ZQ60, HDPE processes smoothly in the 45-50 mm screw, producing bottles with high chemical resistance, good impact strength and FDA food-contact compliance. Typical applications include tablet bottles, liquid medicine containers, shampoo bottles and detergent packaging.
PP（聚丙烯）
聚丙烯具有优异的耐化学腐蚀性，可通过高压灭菌或伽马射线进行消毒，因此是医院用容器、婴儿奶瓶和需要承受热灌装应用的食品容器的首选树脂。ZQ60 的多区料筒加热系统可为加工窗口窄且易受剪切降解影响的聚丙烯提供精确的温度控制。
低密度聚乙烯（LDPE）
在需要柔韧性和轻柔挤压式灌装的场合，例如眼药水瓶、鼻喷剂容器和软质化妆品软管，LDPE 是理想之选。其低熔体粘度使其能够在适中的注射压力下流入精细的预成型坯壁层。ZQ60 的伺服注射控制系统可确保对 LDPE 进行精确的注射重量控制，而 LDPE 的低粘度使其在压力控制不严的情况下容易发生飞边。
Transparent PS (Polystyrene)
高透明度聚苯乙烯（PS）广泛应用于透明饮料瓶、乳酸菌饮料容器以及化妆品展示包装，这些产品需要具备玻璃般的透明度，但重量却比玻璃更轻。ZQ60的热流道系统针对PS的热敏感性进行了优化，最大限度地缩短了停留时间，从而防止泛黄或起雾。生产的瓶子具备高端零售包装规格所需的光学透明度。
ABS（丙烯腈-丁二烯-苯乙烯）
ABS provides excellent rigidity and surface finish quality for premium cosmetic packaging, perfume bottles and personal-care containers where a high-gloss, dimensionally stable container is required. The ZQ60 processes ABS with the temperature stability needed to maintain consistent melt flow, and the servo injection system prevents the pressure spikes that can cause surface sink marks on ABS parts.
PCTG and EVA
PCTG是一种新兴的包装树脂，它兼具PET般的透明度、更易加工性和更优异的耐化学性，因此在高端化妆品和个人护理用品包装容器领域广受欢迎。EVA（乙烯-醋酸乙烯酯共聚物）则具有橡胶般的柔韧性，适用于挤压式包装。ZQ60的精确料筒温度分区和低剪切螺杆几何结构，确保了两种材料的熔体质量稳定，且树脂不会发生降解。
ZQ系列自动模具的特点
1. Activity-Designed Cavity and Neck Inserts
The injection mold is engineered with independently removable cavity and neck inserts connected by a specially designed oil circuit. This configuration allows neck and body geometry changes to be carried out quickly and conveniently without disturbing the mold base assembly. Consistent temperature distribution across all cavities is maintained by the integrated oil channel layout, ensuring uniform preform wall thickness and billet dimensions across every cavity in the tool at all times.
2. Premium Steel Alloy for Long Service Life
ZQ series molds are manufactured from imported S136 steel alloy or 4Cr13 stainless steel, both recognized for their superior hardness, polishability and resistance to corrosion from plastics processing. The high-strength steel used for mold cavities and cores extends service life substantially beyond molds made from commonly used domestic steel, reducing the frequency and cost of mold refurbishment in multi-shift, high-cavitation production environments where mold wear is a significant operational cost factor.
3. Optimized Hot Runner with Minimal Weight Deviation
The hot runner system is precisely balanced to minimize gram weight deviation and wall thickness variation across all cavities. The specially structured mandrel design keeps molding cycle time fast while achieving excellent core cooling performance, two objectives that are typically in tension with each other. By resolving this conflict through engineering rather than process compromise, ZQ series tooling enables operators to run at the fastest possible cycle without sacrificing bottle wall uniformity or dimensional accuracy in the finished container.
4. Accurate Mouth and Thread Dimensions, 100% Sealed
The bottle neck and thread geometry is molded with dimensional accuracy that guarantees a 100% hermetic seal when matched with the specified closure. This precision is achieved through tight tolerancing of the neck insert machining and the controlled clamping force at the injection station. For pharmaceutical and food applications where a failed seal represents both a regulatory non-conformance and a product liability risk, the guaranteed thread accuracy of ZQ series tooling provides production managers with confidence and eliminates the need for secondary leak testing of every unit.
5. Zero Burrs and No Waste at Mouth or Bottom
The injection blow process by its nature produces no pinch-off weld line at the bottle bottom and no flash at the bottle mouth, unlike extrusion blow molding where both features are inherent to the process. ZQ series mold design eliminates residual burrs through precise parting line alignment and tight mold shut-off tolerances. Bottles exit the stripping station with clean mouths and smooth bases, requiring no trimming, deburring or regrinding step before they proceed to filling and packaging lines.
6. Consistent Size, Weight, Mold Line and Wall Thickness
Every bottle produced by ZQ series tooling on the ZQ60 machine exhibits consistent external dimensions, gram weight, parting line location and wall thickness distribution. This multi-attribute consistency is the combined result of servo injection precision, balanced hot runner temperature, high-strength steel cavity rigidity and accurate mandrel cooling. For customers running automated filling lines with weight-based rejection systems or optical closure inspection, this consistency eliminates false rejects and reduces filler downtime caused by out-of-spec container geometry.
Common Injection Blow Molding Problems and Solutions
Preform Defects
原因：注射参数不正确，包括温度、压力和速度；模具设计不当，浇口或流道平衡不足；或不同批次树脂不一致，导致短射、飞边或预成型件表面出现缩痕。解决方案：在 ZQ60 人机界面上进行参数优化研究，在树脂供应商推荐的范围内调整温度、压力和速度。使用放大镜检查模具浇口，查看是否存在侵蚀或部分堵塞。建立进料检验程序，包括熔体流动速率测试，以便在树脂进入机器前检测批次间的差异。
壁厚变化
Causes: Uneven heat distribution in the preform due to imbalanced hot runner zone temperatures or mandrel cooling circuit blockage; non-uniform material distribution caused by incorrect injection speed ramping during the fill phase. Solutions: Verify all hot runner zone temperatures are within 3 degrees of setpoint using calibrated thermocouples. Flush mandrel cooling circuits to remove any scale or mineral buildup reducing flow. Adjust injection speed profiling on the ZQ60 servo controller to achieve a consistent fill front velocity across all cavities, minimizing shear heating variation that contributes to non-uniform wall distribution.
Surface Imperfections
Causes: Surface scratches or blemishes on the bottle arise from mold cavity contamination, tooling wear or incorrect blow molding parameters including pressure and temperature. Bubbles in the bottle wall indicate moisture in the resin or volatiles generated by thermal degradation. Solutions: Establish a preventive mold cleaning schedule using approved mold-release and cavity cleaner products. Inspect cavity surfaces under raking light for scratches that require polishing. Pre-dry all hygroscopic resins. Reduce barrel temperature or screw speed if melt degradation is occurring, and check the HMI for any overtemperature alarms logged during the affected production period.
Neck Finish Issues
Causes: Uneven or rough thread edges result from improper preform positioning during the injection stage or from wear in the blow mold parting surfaces adjacent to the neck area. Parting line witness marks on the neck thread can cause closure leakage. Solutions: Verify preform centering on the mandrel after transfer from the injection to the blow station. Inspect blow mold parting faces and neck ring contact areas for wear and reseal as needed. Adjust blow pressure timing to ensure adequate pressure dwell during the cooling phase, which stabilizes thread geometry before mold opening. Measure finished bottles against closure fit gauges on a routine sampling basis.
Material Blowout
原因：吹塑压力超过预成型坯壁的结构承载能力，通常是由于注塑填充不均匀或芯轴偏心导致预成型坯壁出现薄弱点；或者由于在预成型坯与模壁充分接触前的初始阶段吹塑压力上升过快。解决方案：降低 ZQ60 吹塑机吹塑参数设置中的初始吹塑压力上升速率。检查吹塑阶段前抽取的预成型坯样品，查看是否存在可见的薄弱点或壁厚分布不均。确保芯轴对准符合规格，以防止形成偏心预成型坯，从而避免在正常生产压力下产生易爆薄壁薄弱区。
Cycle Time Variability
原因：ZQ60注塑机循环时间的变化通常源于冷却水温度不稳定，影响预成型件和吹塑模具的停留时间；压缩空气供应压力波动导致吹塑阶段延长或缩短；或树脂批次不一致导致熔体流动行为改变，进而影响注射填充时间。解决方案：为ZQ60注塑机的模具冷却回路安装专用冷却器，以将水温维持在设定值1摄氏度以内。安装专用的空气压力调节器和储气罐，以缓冲压缩空气供应的波动。按班次记录并跟踪循环时间趋势，并与树脂批次号进行对比，以识别与材料相关的差异，并在树脂供应商层面加以解决。
为什么选择 Ever-Power 的注塑吹塑机？
Mexico Ever-Power ISBM Machinery Co., Ltd. is a specialist manufacturer and global supplier of automatic one-step injection blow molding machines and supporting injection-blowing molds. As a focused injection blow molding machine manufacturer, our entire product development, engineering and manufacturing capability is dedicated to this technology, which means our customers receive the benefit of deep, application-specific expertise that general-purpose machinery companies cannot replicate.
Our product range covers injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines and a full suite of auxiliary equipment. This breadth of capability means that we can advise customers objectively on the most appropriate technology for their specific container design, resin type and production volume, rather than recommending the machine we happen to manufacture regardless of fit. Our engineering team includes specialists in injection-blowing machinery and mold design with extensive theoretical and practical experience across pharmaceutical, cosmetic, food, beverage and chemical packaging applications.
The ZQ60 and the full ZQ series are manufactured to European structural standards with servo drive systems, absolute encoder precision and a bottom-up hygienic design philosophy that matches the operational requirements of GMP-regulated production environments. Our product applications cover pharmaceutical packaging, food packaging, healthcare packaging, cosmetic packaging and general plastic packaging for containers from 1 ml to 1,000 ml in HDPE, LDPE, PP, PS, ABS, EVA, PCTG and corn-based environmental resins.
We deliver a one-stop turnkey project service that begins with container specification review and machine selection, continues through mold engineering, machine manufacture and factory acceptance testing, and extends through shipping, installation, operator training and long-term after-sales technical support. Our 24/7 service hotline, regional technical contacts across Korea, India, Turkey, Russia, South Africa, Brazil, the USA and Mexico, and structured preventive maintenance program ensure that customers receive the operational support they need to keep their injection blow molding machines running productively.
常见问题解答
问：注塑吹塑机和注塑拉伸吹塑机有什么区别？
A: An injection blow molding machine (IBM) produces bottles in a one-step process where the preform is injected and then immediately expanded by blow air in the same machine cycle without axial stretching. An injection stretch blow molding machine (ISBM) adds a mechanical stretch rod that simultaneously extends the preform axially while blow air expands it radially, producing biaxially oriented containers with higher clarity and strength. The ZQ60 is an IBM machine, making it ideal for HDPE, PP, LDPE, PS and ABS containers where biaxial orientation is not required. For PET water bottles or carbonated drink containers requiring maximum clarity and impact resistance, an ISBM or single stage injection stretch blow molding machine would be the appropriate choice.
Q: Is the ZQ60 a true drop-in replacement for the Jomar IBM65 Model?
答：ZQ60 是 Jomar IBM65 在 60 吨锁模力级别下的功能性替代品，这意味着它们适用于相同的瓶型尺寸范围和生产应用。然而，由于 ZQ60 使用了不同的模板尺寸（600 x 390 毫米，而 IBM65 为 432 x 660 毫米），现有的 IBM65 模具无法直接转移到 ZQ60 上，需要进行模具改造或重新制造。Ever-Power 提供详细的模具转换规范，并可为从 IBM65 模具转换的客户推荐合作模具制造商。ZQ60 还具有更优异的锁模力（600 kN 对比 460 kN）和更高的注射重量（383 克 对比 205 克），因此在大多数情况下，客户进行此替换后可以获得更高的产能。
Q: What bottle volumes and neck sizes can the ZQ60 produce?
答：ZQ60 可加工容量从约 1 毫升到 1000 毫升的瓶子（需配备合适的模具）。该机器适用于高度在 15 毫米至 200 毫米（适用瓶高范围）之间、直径最大为 120 毫米的瓶子。最大空腔数分别为：10 毫升时为 14 腔，30 毫升和 60 毫升时均为 10 腔，100 毫升时为 8 腔，250 毫升时为 5 腔，500 毫升时为 3 腔，1000 毫升时为 2 腔。瓶颈和螺纹规格可通过模具设计进行完全定制，通常与标准瓶盖系列相匹配。在您下单之前，Ever-Power 的技术团队可以审核您的容器规格，以确认其与 ZQ60 的兼容性。
Q: What is the injection blow molding machine price for the ZQ60 and what affects the final cost?
A: The injection blow molding machine price for the ZQ60 varies based on configuration options including screw size (45 mm or 50 mm), automation level, downstream integration requirements and auxiliary equipment. Tooling cost is quoted separately and depends on the number of cavities, bottle complexity and steel specification. To receive an accurate price for injection blow molding machine, please contact Ever-Power with your bottle specification, target material, desired output rate and production environment details. Our sales engineers will prepare a detailed technical and commercial proposal within 48 hours.
Q: Can the ZQ60 process PET resin for transparent bottle production?
A: The ZQ60 is optimized for HDPE, PP, LDPE, transparent PS, ABS, PCTG and EVA resins. PET processing in an injection blow molding context requires extremely precise temperature and pressure control because PET has a very narrow processing window and is sensitive to hydrolytic degradation if moisture is not reduced below 50 ppm before processing. While the ZQ60 can mechanically process PET, customers requiring large-volume clear PET bottles should consider the two-stage ISBM process or a specialized PET injection blow molding machine platform designed specifically for PET. Our technical team can advise on the most appropriate machine configuration for your specific PET application requirements.
Q: How does the all-electric drive system of the ZQ60 reduce maintenance costs?
答：液压机械需要定期更换润滑油（通常每2000至4000小时更换一次）、更换油滤、维护液压密封件和保养油冷却器。ZQ60的全伺服驱动系统省去了所有这些维护工作，因为机器运动系统中没有液压油回路。伺服电机和滚珠丝杠的维护通常仅限于定期润滑和轴承检查，且维护周期要长得多。电动缸体注射单元同样减少了传统液压注射缸的维护工作。在五年的生产周期内，省去液压耗材可以显著降低计划维护支出。
Q: What utilities and floor space does the ZQ60 require?
A: The ZQ60 requires compressed air at 0.7 to 1.2 MPa with a minimum capacity of 0.7 m3/min, cooling water at 0.3 to 0.4 MPa with a flow rate of 4 m3/h, and a three-phase electrical supply for a total connected power of 37 kW (operating demand typically 52-70% of connected power). The machine footprint is 3.8 m long x 1.4 m wide with a height of 2.18 m and a net weight of 5 tons. Additional space is needed for the exit conveyor and any downstream equipment connected to it. The compact footprint makes the ZQ60 suitable for plant layouts with constrained floor space.
Q: Does Ever-Power offer used PET injection blow molding machines or only new machines?
A: Ever-Power primarily sells new injection blow molding machines including the ZQ60 and other models in the ZQ series. We do not maintain a standard inventory of used PET injection blow molding machines. Occasionally, demonstration or returned machines may be available as certified reconditioned units, but availability is not guaranteed. Customers looking for an economical entry point are encouraged to contact our sales team to discuss current promotions, financing options and the total cost of ownership comparison between a new ZQ60 and the ongoing operational cost of maintaining an aging hydraulic IBM machine in production.
Q: What after-sales service and spare parts support does Ever-Power provide?
A: Every ZQ60 purchase includes factory installation and commissioning by experienced senior engineers, comprehensive operator and maintenance training, and a standard warranty period. The Ever-Power service hotline is staffed 24 hours a day, seven days a week. A dedicated spare parts inventory is maintained to support fast dispatch of critical wear components to minimize machine downtime. Preventive maintenance reminder services alert customers when scheduled service intervals are due. Regional service contacts are available in key markets including the Americas, South and Southeast Asia, the Middle East and Europe.
Q: Can the ZQ60 be configured as a led bulb cover injection blow molding machine?
答：是的。ZQ60 可配置专用模具，用于生产透明 PS 或 PC 类材料的 LED 灯泡罩。LED 灯泡罩对壁厚控制、光学透明度和颈部安装几何尺寸公差要求极高。ZQ60 的伺服注射精度和平衡热流道使其在技术上非常适合此应用。客户应在项目初期与我们的工程团队沟通，以确保材料和光学规格在 ZQ60 的工艺参数范围内，并设计能够优化成品灯罩透光均匀性的模具。
Q: How does the ZQ60 compare to Aoki injection blow molding machines?
答：青木是一家日本制造商，主要以其注塑拉伸吹塑（ISBM）机和单段PET机而闻名，这些设备与ZQ60的注塑吹塑功能属于不同的工艺类别。ZQ60定位为HDPE和PP容器市场中青木同类注塑吹塑机的替代品，适用于不需要双向拉伸的场合。ZQ60在锁模力、空腔化和循环速度方面均具有竞争力，其优势在于采用全伺服平台，无需液压油。对于正在评估替代方案的青木IBM系列机器用户，Ever-Power可根据要求提供详细的技术对比。
用户评价
Ji-Won Park, Pharmaceutical Packaging, Korea
“大约八个月前，我们用ZQ60替换了老旧的Jomar IBM65，效果简直天壤之别。生产周期确实更快了，我们现在可以同时运行10个模腔，每个模腔容量为30毫升，而且完全没有出现飞边问题。我们工厂这部分的电费也明显降低了。Ever-Power的安装团队在交货期内就赶到了，三天就完成了安装调试。我们对这台机器非常满意，明年会考虑为我们的500毫升生产线添置一台ZQ80。”
Priya Sharma, Cosmetic Packaging, India
“我们的化妆品品牌需要100毫升透明PS材质的高光泽乳液瓶。我们评估了三家注塑吹塑机制造商，最终选择了Ever-Power。ZQ60注塑吹塑机无需任何后续抛光处理，即可直接达到我们所需的表面透明度。该机器已运行六个月，生产了超过两百万个瓶子，光学检测线上无任何不合格品。售后团队在两小时内即可回复WhatsApp咨询。”
Mehmet Yilmaz, Chemical Packaging, Turkey
“我们的ZQ60正在生产100毫升HDPE化学品瓶，螺纹精度非常出色。我们的瓶盖供应商对首批5万个瓶子进行了批量测试，所有瓶子均符合扭矩和泄漏标准，无需对瓶盖规格进行任何调整。机器占地面积比我们预期的要小，这在我们的工厂布局中是一个意外之喜。从中国海运到土耳其大约用了35天，机器完好无损地送达，包装完好。培训视频帮助我们的操作人员快速熟悉了人机界面。”
Dmitri Volkov, Personal Care Packaging, Russia
“我们使用 ZQ60 为一家个人护理品牌生产 350 毫升的 PP 瓶。伺服驱动确实显著降低了工厂的噪音水平，我们的员工对此非常满意。与我们之前的液压机相比，节能效果从第一份电费单上就能明显看出。一个小问题是冷却水连接接头与我们当地的标准管道尺寸不符，但 Ever-Power 的技术支持在一周内就寄来了合适的适配器。总的来说，这是一台性能可靠的机器，而且与我们考察过的欧洲品牌相比，价格也很有竞争力。”
Thandiwe Dlamini, Food Packaging, South Africa
“台塑股份有限公司订购了两台ZQ60设备，一台用于生产300毫升和1升装的高密度聚乙烯（HDPE）瓶。两台机器已经稳定运行一年多了，没有出现过重大故障。三工位同时作业是我们的主要优势，因为它能确保我们保持足够的产量，满足零售客户的供货需求。我们在出料输送机上安装了泄漏测试仪，它可以自动运行，平均剔除约0.021吨/立方吨的瓶子。次品率非常低。我们肯定会再次从Ever-Power公司采购设备。”
Carlos Zandei, Cosmetic Industry, Brazil
“我们是一家巴西包装公司，生产用于化妆品行业的120毫升低密度聚乙烯（LDPE）挤压瓶。ZQ60是由一位业内人士推荐的，他本人已经在使用这台机器。由于我们的客户都通过了GMP认证，因此无油模区对我们来说至关重要。这台机器已经运行了九个月，期间没有出现任何污染问题。在调试期间，Ever-Power的南美技术联系人反应非常迅速，并帮助我们调整了LDPE的吹塑参数，这些参数的优化往往比较棘手。”
John Hartwell, Beverage Packaging, USA
“我们公司在美国使用ZQ60灌装机生产100毫升的PS瓶，用于生产乳酸饮料。这台机器已经投入生产一年左右。绝对式编码器系统是一大优势，因为断电后机器可以自动归位并重新启动，无需任何人工重新定位，从而大大节省了停机时间。日产量10.5万瓶，与产品规格书上的数据相符。美国售后服务中心的配件供应也很充足。这是一款性能卓越的机器，价格合理，投资回报率计算起来非常简单。”
Roberto Medina, Pharmaceutical Industry, Mexico
“我们公司在墨西哥生产400毫升的PP瓶，用于家用清洁产品。十个月前我们安装了ZQ60注塑吹塑机，该机器在双班制下运行稳定。Ever-Power墨西哥技术团队为我们提供了三天的现场培训，我们的操作人员很快就掌握了人机界面系统。与我们之前的液压注塑吹塑机相比，能耗显著降低。我们向拉丁美洲市场推荐Ever-Power，他们是一家值得信赖的注塑吹塑机制造商。”
金承浩，食品包装，韩国
“我们采购 ZQ60 作为 IBM 机器的直接替代品，用于替换我们即将淘汰的两条 Jomar IBM65 生产线。由于 Ever-Power 提供了详细的尺寸匹配数据，模具转换过程非常顺利。新模具在安装后的第二天就进行了首件检验，并获得了合格。最令我们质检团队印象深刻的是，所有十个型腔在 30 毫升容量下的重量一致性：标准偏差低于 0.4 克，这比我们之前机器在半腔数下的表现还要好。这是一款真正具有竞争力的全电动注塑吹塑机。”
附加信息
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