Замена выдувной машины для литья под давлением ZQ40 для модели Jomar IBM40.
ZQ40 — это высокоточная машина для литья под давлением и выдувного формования, построенная на полностью европейской конструктивной платформе, обеспечивающая жесткость и долговременную стабильность, необходимые для крупномасштабных операций по упаковке. Она может заменить машину Jomar IBM40 Model IBM. Благодаря демпфирующей силе 20%-30%, превышающей показатели аналогичных машин того же класса, ZQ40 производит бутылки с исключительно равномерной толщиной стенок и безупречной поверхностью на каждом цикле. Стандартная система сервопривода обеспечивает точное управление индексацией и интуитивно понятное управление, значительно сокращая время обучения оператора и сложность настройки.
The ZQ40 is a precision-engineered injection blow molding machine built on a full European-style structural platform, delivering the rigidity and long-term stability demanded by high-volume packaging operations. It can replacement for Jomar IBM40 Model IBM machine. With damping force 20%-30% higher than comparable machines in the same class, the ZQ40 produces bottles with exceptionally uniform wall thickness and a flawless surface finish on every cycle. The standard servo rotation system offers precise indexing control and intuitive operation, significantly reducing operator training time and setup complexity. Whether you are running cosmetic bottles, pharmaceutical vials, beverage containers, or personal care packaging, this IBM injection blow molding machine is engineered for consistent, waste-free output across every production shift.
What sets the ZQ40 apart from the Jomar IBM40 and other competing platforms is its unique pressurized clamping structure: the booster cylinder is completely isolated from the mold opening and closing action. This design not only improves clamping stability during the blow cycle but also reduces energy consumption by 10%-20% compared to industry norms, lowering your total cost of ownership. The ZQ40 supports HDPE, LDPE, PP, PS, ABS, PCTG, EVA, and other engineering resins, making it one of the most versatile and capable plastic injection blow molding machines available at this clamping class. Cavity configurations range from a single 1,000ml cavity up to nine cavities for 10ml products, giving production planners exceptional flexibility when switching between SKUs.

Кавитация в пресс-форме (для справки)
| Приблизительный объем | 10 мл | 30 мл | 60 мл | 100 мл | 250 мл | 500 мл | 1000 мл |
|---|---|---|---|---|---|---|---|
| Максимальная кавитация | 9 | 8 | 6 | 4 | 3 | 2 | 1 |
Основные технические параметры
| Элемент | Единица | ZQ40 |
|---|---|---|
| Система впрыска | ||
| Диаметр винта | мм | 40/45 |
| Винт L/D | % | 22:1 |
| Вес инъекции! | г | 190/260 |
| Тепловая мощность | КВ | 7.5 |
| Количество баррельных зон | 3+Н | |
| Инъекционный инсульт | мм | 120 |
| Система зажима | ||
| Сила зажима при впрыске | КН | 400 |
| Начальный ход инъекции | мм | 165 |
| Сила сжатия при выдувании | КН | 60 |
| Начальный ход для выдувания | мм | 140 |
| Высота подъема поворотного стола | мм | 70 |
| Форма | ||
| Максимальный размер тарелки (ДхШ) | мм | 480x340 |
| Толщина пресс-формы | мм | 180 |
| Диаметр бутылки | мм | 120 |
| высота бутылки | мм | 220 |
| Подходящая высота бутылки | мм | 1-1500 |
| Удар полоски | мм | 220 |
| Гидравлическая система | ||
| Гидравлическое давление | Карта | 14 |
| Мощность двигателя | КВ | 11 |
| Сухой цикл | С | 3.5 |
| Суммарная мощность | КВ | 20 |
| Рабочая мощность | % | 52-70 |
| Другие | ||
| Минимальное давление сжатого воздуха | МПа | 0.7- 1.2 |
| Производительность по сжатому воздуху | М³/мин | 0.7 |
| Поток воды | М³/ч | 3.5 |
| Давление охлаждающей воды | МПа | 0.3-0.4 |
| Габариты (ДхШхВ) | М | 3,5х1,3х1,7 |
| Вес нетто | Тон | 3.8 |
Заменяемая марка и модель
| Вечная Сила | Сила зажима | Джомар | СУМА | Унилой | Блома |
| ZQ40 | 40Т | IBM40 | 40iB | UIB70 | IBM45 |
| ZQ60 | 60Т | IBM65 | 65iB | УИБ90 | IBM50 |
| ZQ80 | 80Т | IBM85S | 85iB | UIB120 | IBM85 |
| ZQ110 | 110Т | IBM135 | 135iB | UIB150 | IBM135 |
| ZQ135 | 135Т | IBM175 | 175iB | UIB180 |
Диаметр машинного винта IBM
| Вечная Сила | Диаметр винта | Джомар | СУМА | Блома |
| ZQ40 | 40/45 | 35/40 | 40 | 45 |
| ZQ60 | 45/50 | 45 | 40/50 | 50 |
| ZQ80 | 55 | 55 | 50/60 | 50 |
| ZQ110 | 65 | 65 | 65/76 | 70 |
| ZQ135 | 70 | 70 | 65/76 |
Вес инъекции в машине IBM
| Вечная Сила | Вес инъекции | Джомар | СУМА | Блома |
| ZQ40 | 190/260 | 180 | 169 | 180 |
| ZQ60 | 260/383 | 205 | 169/264 | 240 |
| ZQ80 | 466 | 300 | 333/480 | 310/280 |
| ZQ110 | 540 | 450/550 | 580/770 | 560 |
| ZQ135 | 650 | 450/550 | 580/770 |
Сила зажима при литье под давлением в станке IBM
| Вечная Сила | Сила зажима при впрыске | Джомар | СУМА | Блома |
| ZQ40 | 400 кН | 340 кН | 386 кН | 350 кН |
| ZQ60 | 600 кН | 460 кН | 580 кН | 500 кН |
| ZQ80 | 800 кН | 680 кН | 720 кН | 700 кН |
| ZQ110 | 1100 кН | 1210 кН | 1200 кН | 1250 кН |
| ZQ135 | 1350 кН | 1560 кН | 1600 кН |
Размер пресс-формы для станка IBM
| Вечная Сила | Размер формы | Джомар | СУМА | Блома |
| ZQ40 | 480 × 340 | 394 × 508 | 470 × 350 | 450 × 390 |
| ZQ60 | 600 × 390 | 432 × 660 | 620 × 400 | 620 × 430 |
| ZQ80 | 800 × 400 | 464 × 749 | 700 × 400 | 620 × 430 |
| ZQ110 | 1100 × 460 | 559 × 1118 | 1000 × 500 | 900 × 480 |
| ZQ135 | 1300 × 500 | 635 × 1372 | 1200 × 600 |
Размер машины IBM
| Вечная Сила | Размер пресс-формы (М) | Джомар | СУМА | Блома |
| ZQ40 | 3,8 × 1,3 × 1,7 | 2,72 × 1,9 × 2,75 | 3,8 × 1,5 × 2,3 | 4,05 × 1,52 × 2,55 |
| ZQ60 | 3,8 × 1,4 × 1,8 | 2,92 × 1,98 × 3,41 | 4 × 1,7 × 2,3 | 620 × 430 × 2,55 |
| ZQ80 | 4,5 × 1,6 × 2 | 3,33 × 1,94 × 3,41 | 4,5 × 2 × 2,6 | 620 × 430 × 2,55 |
| ZQ110 | 5 × 1,8 × 2,2 | 3,79 × 2,4 × 3,41 | 5 × 2,4 × 2,7 | 900 × 480 × 2,55 |
| ZQ135 | 5,5 × 2 × 2,4 | 4,22 × 2,67 × 3,58 | 6 × 2,6 × 2,7 |
Примечание: Упоминание брендов предназначено лишь для того, чтобы помочь покупателям выбрать товары, а не для продажи продукции этих брендов.
Характеристики машины для литья под давлением и выдувного формования ZQ40
1. Полностью европейская структура.
This one step машина для выдувного формования is built on a full European-style frame that delivers clamping force 20%-30% greater than competing machines in the same class. The robust frame eliminates flexure under load, guaranteeing repeatability across multi-cavity tooling and extended production runs without drift in part dimensions.
2. High-Precision Servo Angle Divider
A standard high-precision angle divider synchronizes mold opening, closing, and turret lifting in one seamless motion. This servo-driven indexing system eliminates positional error between stations, reducing bottle defects caused by misaligned core rods and ensuring that every preform transitions correctly from injection to blow to stripping without operator intervention.
3. Уникальная конструкция зажима под давлением
The booster cylinder plays no part in the mold opening and closing sequence. This isolation reduces mechanical wear, lowers hydraulic shock on the tooling, and cuts energy consumption by 20%-30% compared to conventional injection blow molding machines. The hydraulic dual system is standard, providing independent pressure control for both injection and blowing stations for superior process stability.
4. Zero-Waste, Scrap-Free Production
Unlike extrusion blow molding processes that generate 20%-40% scrap, this IBM machine produces no flash, no gate waste, and no sprue. The three-station simultaneous cycle means injection, blowing, and ejection happen concurrently, maximizing output per hour while keeping raw material utilization at near 100%, which is especially critical when running premium resins like PCTG or medical-grade PP.
5. Wide Resin Compatibility and Cavity Flexibility
From soft LDPE squeeze bottles to rigid HDPE pharmaceutical containers and crystal-clear PS cosmetic jars, the ZQ40 processes a broad spectrum of thermoplastics without material changeover tooling. Cavity counts from 1 to 9 and bottle volumes from 1ml to 1,000ml give production managers maximum scheduling flexibility when transitioning between product lines or running smaller promotional SKUs.
6. Compact Footprint with Simple Maintenance
At just 3.5 x 1.3 x 1.7 meters and 3.8 tonnes, the ZQ40 occupies minimal floor space, fitting into facilities where larger Western-brand equipment cannot. The modular hydraulic layout and clearly labeled service points allow maintenance technicians to perform scheduled inspections and component replacements without specialized tools, keeping planned downtime to a minimum and maximizing overall equipment effectiveness.

Принцип работы
1. Preform Injection
Molten resin is injected into the cavity, precisely forming the bottle neck geometry, thread profile, and preform body. The mold closes under 400KN clamping force to prevent flash formation. Once the preform has solidified to the correct temperature profile, the mold opens and the mandrel and shaped preform are indexed to the next station by the servo angle divider. This critical step determines final neck accuracy and thread integrity for every bottle produced by this injection blow molding machine.
2. Blow Molding
Compressed air at 0.7-1.2 MPa is introduced through the mandrel, expanding the preform against the cooled blow mold cavity walls. The bottle shape and cavity count determine cycle duration. As the air pressure holds the polymer against the mold surface, rapid cooling solidifies the final container geometry. Once the part is set, the blow mold opens under 60KN clamping force and the mandrel with the formed bottle is transferred to the stripping station. This simultaneous three-station operation is the hallmark efficiency advantage of an ISBM machine over two-stage alternatives.
3. Automatic Stripping
At the stripping station, finished bottles are automatically ejected from the cooled core rods and conveyed directly to the packaging or inspection line. No operator handling is required. Because injection, blowing, and ejection execute simultaneously on three separate mandrel positions during each machine cycle, the ZQ40 achieves continuous, high-efficiency output with zero inter-cycle dead time. This single-stage, zero-waste approach is what makes the one step injection blow molding machine format the preferred choice for pharmaceutical and cosmetic packaging lines where contamination control and output consistency are paramount.

Прикладные отрасли
1. Бутылки с химикатами
The ZQ40 handles HDPE and PP at high injection pressures required for thick-walled chemical packaging. Containers for detergents, agrochemicals, solvents, and cleaning concentrates are produced with precise neck threads and no seam lines, meeting stringent UN-certified packaging standards for hazardous liquids.
2. Бутылки для напитков
This PET injection blow molding machine configuration produces crystal-clear PS and PP containers for juices, dairy drinks, and flavored waters up to 1,000ml. The simultaneous three-station cycle and up to 3 cavities at 250ml means beverage producers can achieve high throughput with consistent wall thickness for label application and cold-chain integrity.
3. Косметические флаконы
High-clarity ABS, PS, and PCTG containers for foundations, serums, toners, and skincare products demand flawless surface aesthetics. The ZQ40 delivers scratch-free exteriors, perfectly centered neck finishes, and the tight dimensional tolerances that luxury cosmetic brands require for pump dispensers, flip-cap closures, and spray fitments.
4. Фармацевтические флаконы
Medical and nutraceutical packaging requires contamination-free production and 100% sealed neck threads. The ZQ40 runs pharmaceutical-grade PP and HDPE with no post-mold flash trimming and no contamination risk from cut tails or sprue runners. Cavity sizes from 10ml to 250ml are ideal for tablet, capsule, liquid, and powder drug packaging.
5. Бутылочки для кормления
BPA-free PP and food-contact-certified HDPE for infant feeding bottles demand extremely consistent wall thickness to ensure sterilization compatibility. The ZQ40 produces feeding bottles with uniform polymer distribution and flawless internal surfaces, meeting EU and FDA standards for direct food contact packaging used in newborn and infant nutrition.
6. Флаконы с пипеткой
Ophthalmic and nasal dropper bottles require precision neck geometry for medical-grade dropper tip fitment and leak-proof sealing. With up to 9 cavities at 10ml, the ZQ40 is a highly efficient platform for eye drop, ear drop, and nasal spray packaging in LDPE and medical-grade PP, where dimensional accuracy directly impacts patient safety.
7. Флаконы с гелем для душа
Personal care brands require bottles with smooth, label-friendly exterior surfaces and consistent pump fitment necks. The ZQ40 processes HDPE and PP body wash containers from 250ml to 1,000ml with no mold-line marks at the parting surface and excellent side-wall clarity, supporting sustainable packaging initiatives by enabling precise lightweighting of wall sections.
8. Dish Soap Bottles
High-viscosity dish soap packaging demands robust sidewall strength and chemical resistance. HDPE dish soap bottles produced on the ZQ40 achieve consistent squeeze-to-flow characteristics through uniform wall thickness distribution. The no-waste production process makes this injection blow moulding machine particularly cost-effective for high-volume household chemical packaging lines where raw material cost is the dominant variable.
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| Химические бутылки | Фармацевтические флаконы |
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| Флаконы для косметики | Бутылочки для кормления |
ZQ40 IBM Machine Components
Stock Preparation / Injection Device
Шнек диаметром 40/45 мм с соотношением длины к диаметру 22:1 и трехзонной системой цилиндра пластифицирует смолу до точно заданной температуры расплава перед впрыском. Три независимо управляемые зоны нагрева цилиндра, а также дополнительная зона «N» позволяют точно настраивать температурный профиль для различных марок смол и цветных мастербатчей, обеспечивая стабильное качество расплава на протяжении всей производственной смены.
Система горячего литья
The optimized hot runner manifold maintains uniform melt temperature from the barrel tip to every gate simultaneously. Balanced flow paths across all cavities minimize gram-weight deviation between cavities and reduce startup purge waste. The hot runner is designed for quick color changeover and is compatible with thermally sensitive resins including medical-grade PP and high-clarity PS.
Core Rod (Mandrel)
The special-structure mandrel serves as both the inner profile of the preform during injection and the air-delivery conduit during blowing. Internal cooling channels within the core rod maintain precise temperature control throughout the cycle, accelerating solidification and enabling the fast 3.5-second dry cycle that defines the ZQ40 output rate advantage over conventional injection blow molding machines.
Заготовка для бутылки
The preform is the intermediate shape formed at the injection station, carrying the precise neck thread geometry and a tubular body ready for expansion at the blow station. The preform design directly governs final bottle wall thickness distribution and material orientation. For this single stage injection stretch blow molding machine, the preform never leaves the mandrel between stations, eliminating contamination risk and reheating energy losses.
Литье под давлением
Fabricated from imported S136 steel alloy or 4Cr13 stainless steel, the injection mold features an activity-designed cavity and neck insert system. The modular cavity design allows neck inserts to be swapped independently of the body cavity, reducing tooling investment when changing between product variants. Maximum platen size of 480 x 340mm accommodates tooling configurations up to 9 cavities for 10ml containers.
Инжекционная станция
The injection station applies 400KN clamping force through the European-style locking frame, closing the injection mold around the mandrel array with zero parting-line flash. An injection stroke of 120mm and shot weight of 190/260g (40/45mm screw) accommodates a broad range of preform sizes. Heating power of 7.5KW across the barrel zones maintains uniform melt delivery to the hot runner.
Станция продувки
At the blow station, 60KN clamping force holds the blow mold closed while compressed air at 0.7-1.2 MPa expands the preform outward against the cooled cavity wall. The 140mm opening stroke for blowing gives sufficient clearance for up to 120mm diameter bottle bodies. Cooling water flowing at 3.5 M3/h at 0.3-0.4 MPa pressure rapidly sets the final bottle geometry within the blow mold before the mandrel indexes to stripping.
Выдувная форма
Blow mold tooling on the ZQ40 accommodates bottles up to 220mm in height and 120mm in diameter with a stripping stroke of 220mm to clear even complex shoulder and grip-panel geometries. Mold thickness of 180mm and the stable European-frame clamping system virtually eliminate parting-line mismatch, producing bottles with no visible mold line and no flash on the body or base, which is a critical quality requirement for cosmetic and pharmaceutical applications.
Станция раздевания
At the final station, finished bottles are automatically ejected from the cooled mandrels by the stripping mechanism and conveyed via chute or belt to the downstream packing or vision inspection system. With a 220mm stripping stroke, the ZQ40 accommodates tall container geometries without risk of neck-thread damage during ejection. No manual handling is required, maintaining a clean-room-compatible production environment for pharmaceutical and food-grade packaging lines.

Our Injection Blow Molding Machine Advantages
1. Higher Clamping Force at the Same Machine Class
The ZQ40 delivers 400KN injection clamping force versus the Jomar IBM40 340KN, a 17% advantage in the same footprint class. Greater clamping force directly reduces flash incidence at the parting line, improves neck thread fidelity, and allows the machine to handle higher-viscosity resins and thicker-walled product designs without tooling modification, giving customers more production flexibility on a single investment.
2. Significantly Lower Energy Consumption
Thanks to the isolated pressurized clamping structure and servo-driven rotation, the ZQ40 operates at 10%-20% lower energy consumption than Jomar IBM40-class machines under equivalent production conditions. For operations running two or three shifts per day, this energy saving translates directly into reduced electricity costs over the machine 10 to 15-year service life, offering a quantifiable return on investment that is difficult for legacy hydraulic designs to match.
3. Larger Mold Platen Capacity
The ZQ40 accepts mold platens up to 480 x 340mm, compared to the Jomar IBM40 394 x 508mm format. The ZQ40 wider horizontal platen dimension simplifies tooling design for multi-cavity configurations, enabling more efficient cavity layout and reduced mold steel volume. Customers migrating from Jomar IBM40 tooling can typically adapt existing mold bases with minimal rework, reducing transition costs significantly when upgrading their injection blow molding machine fleet.
4. Higher Injection Weight Capacity
With 190/260g injection weight (40/45mm screw options), the ZQ40 exceeds the Jomar IBM40 180g shot capacity. This additional shot volume margin provides a buffer for running larger preforms, allows cavity count to be increased without approaching the screw maximum output, and gives process engineers more headroom when adjusting preform gram weight to fine-tune bottle wall thickness on new product introductions.
5. Competitive Injection Blow Molding Machine Price with Superior Specification
As an established injection blow molding machine manufacturer serving global export markets, Ever-Power offers the ZQ40 at a price point substantially below comparable Western-brand IBM machines while matching or exceeding key technical specifications. When total cost of ownership is calculated across energy savings, lower spare-parts pricing, and regionally available service support through our global agent network, the ZQ40 offers one of the best injection blow molding machine prices in the 40-tonne class.
6. Compact Machine Footprint
The ZQ40 occupies a floor area of 3.5 x 1.3 meters, making it significantly smaller than the Jomar IBM40 2.72 x 1.9 meter base. The reduced footprint means the ZQ40 can be installed in existing production bays without civil engineering modifications, and multiple units can be arrayed in parallel with narrower aisle widths, increasing production density per square meter of factory floor and reducing overall facility operating costs.

Совместимое сырье
Полиэтилен высокой плотности (HDPE)
The most widely used resin on the ZQ40, HDPE offers excellent chemical resistance, impact strength, and FDA food-contact compliance. Ideal for pharmaceutical bottles, household chemical containers, beverage containers, and personal care packaging where rigidity and barrier properties are required without the cost of engineering resins.
LDPE (полиэтилен низкой плотности)
LDPE produces flexible squeeze bottles ideal for eye drops, nasal sprays, adhesives, and condiment packaging where soft, deformable walls are a functional requirement. The ZQ40 precise barrel temperature control prevents LDPE degradation, and the zero-waste cycle makes LDPE production highly material-efficient compared to extrusion blow molding alternatives.
ПП (полипропилен)
PP is the resin of choice for pharmaceutical packaging requiring steam autoclave sterilization, high-temperature filling, and broad chemical compatibility. The ZQ40 22:1 screw L/D ratio provides excellent PP plasticating efficiency, and the servo-controlled injection system delivers the precise shot timing needed for thin-walled PP medical containers with consistent gram weight.
PS and High-Clarity PS
Standard PS and specialty high-clarity grades produce visually transparent, glass-like containers for dairy packaging, yogurt drinks, and lactic acid bacteria beverages. High-clarity PS achieves optical transparency that rivals glass at a fraction of the weight and cost, making it popular in the food and nutraceutical sectors where product visibility on shelf is a key sales driver for the end customer.
АБС (акрилонитрилбутадиенстирол)
ABS provides a premium aesthetic surface finish with high scratch resistance and excellent impact strength. It is commonly used for high-end cosmetic packaging, luxury personal care bottles, and specialty industrial containers where surface gloss and color fidelity are important. The ZQ40 processes ABS at standard processing temperatures with minimal thermal sensitivity.
PCTG
PCTG (polycyclohexylene dimethylene terephthalate-glycol) combines exceptional optical clarity with BPA-free compliance and excellent chemical resistance, making it a premium material for cosmetic serums, luxury skincare, and premium food packaging. The ZQ40 stable injection temperature control accommodates PCTG narrow processing window without degradation, producing bottles with diamond-clear transparency and a high-value aesthetic.
EVA (Ethylene Vinyl Acetate)
EVA softness, flexibility, and excellent cold-temperature performance make it suitable for squeeze tubes, medical device packaging, and specialty personal care applications. The ZQ40 multi-zone barrel heating system handles EVA lower processing temperatures cleanly, and the zero-trim production cycle is especially valuable when processing EVA, which is more sensitive to shear-induced degradation than standard polyolefins.
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ZQ Series Automatic Mould Characteristics
1. Activity-Designed Cavity and Neck System
The injection mold features an activity-designed cavity and neck insert system with a specially engineered oil channel layout. Cavity and neck inserts can be swapped independently, allowing tube billet dimensions to be changed rapidly without replacing the entire mold base. Dedicated oil channels maintain stable, precisely controlled temperature distribution across the cavity wall, eliminating hot spots that cause preform wall thickness variation.
2. Конструкция из высококачественной стальной сплава.
All injection mold cavities are machined from imported S136 steel alloy or 4Cr13 stainless steel, selected for their exceptional hardness, corrosion resistance, and polishability to mirror finish. The high-strength steel construction significantly extends mold service life compared to standard P20 tooling steel used by lower-cost injection blow molding machine manufacturers, reducing long-term tooling amortization costs for high-volume production operations.
3. Оптимизированная система горячего канала и охлаждения оправки.
The optimized hot runner manifold geometry minimizes gram-weight deviation between cavities across the full shot, while the special mandrel core structure accelerates cycle time through efficient internal core cooling. Together, these two systems reduce wall thickness deviation to the minimum achievable for this resin and preform class, which is critical for customized injection blow molding machine for sale customers who require tight specification control for regulated packaging applications.
4. 100% Accurate Mouth and Thread Geometry
The injection mold neck insert system is designed to produce bottle necks and closure thread profiles that are dimensionally accurate and 100% sealed at the parting line between the neck halves. This zero-leak neck finish is non-negotiable for pharmaceutical, eyedropper, and food-contact packaging applications, where neck thread integrity directly impacts product safety, shelf life, and regulatory approval for the end-market product.
5. No Flash or Waste on Mouth and Base
Unlike extrusion blow molding tooling that generates flash on the bottle base and pinch-off tails on the neck, ZQ Series molds produce bottles with no burrs, no waste material, and no post-mold trimming requirement on either the mouth or the base. This is one of the defining advantages of the injection blow process over extrusion alternatives and eliminates a secondary operation that adds labor cost and contamination risk to high-care packaging lines.
6. Одинаковые размеры изделия во всех полостях
Size, weight, mold line position, and wall thickness are consistent from cavity to cavity and shift to shift. The balanced hot runner flow path, uniform mold cooling, and stable European-frame clamping system collectively deliver product consistency that passes 100% automated vision inspection systems without the sampling-and-rejection rates commonly seen on aging Jomar IBM40 machines with worn clamping mechanisms or imbalanced runner systems.

Injection Blow Molding Operation Safety
1. Pre-Startup Inspection
Before each production run, operators must verify that all safety guards are in place and securely latched, all hydraulic line connections are leak-free, the cooling water circuit is pressurized to 0.3-0.4 MPa, and compressed air supply is stable at 0.7-1.2 MPa. Confirm that the barrel has reached its set temperature profile across all zones before initiating injection. Never operate the machine with any guard removed or bypassed, and ensure the emergency stop circuit is functional before starting any automatic cycle.
2. Resin and Color Material Handling
All raw resin materials must be dried to the manufacturer-specified moisture content before loading into the hopper. Undried resin causes splay defects, reduced molecular weight, and potential barrel pressure surges. When changing between resin types, perform a full purge cycle with a compatible purging compound before switching to the new material. Color masterbatch should be pre-mixed at the correct let-down ratio and tested on a sample run before committing to a full production batch on the ZQ40 injection blow molding machine.
3. Mold Changeover Procedure
All mold changes must be performed with the machine in manual mode and hydraulic pressure fully released. Use only approved lifting equipment rated for the mold weight to prevent injury and tooling damage. Verify that the new mold water circuits are connected and flowing before initiating a dry-cycle test. After mold installation, run at least 10 short-shot cycles at reduced injection speed before switching to automatic mode, and inspect the first 20 parts for dimensional conformance before releasing to full production speed.
4. Hydraulic System Monitoring
Monitor hydraulic oil temperature continuously during operation. If oil temperature exceeds the machine set maximum, stop production and allow the system to cool before investigating the root cause, which may indicate a blocked cooler, low oil level, or a failed thermostat. Check hydraulic oil level and condition at the start of each shift. Hydraulic oil must be replaced at the manufacturer specified interval to maintain system cleanliness and prevent premature wear of the pump, valve, and cylinder seals on this plastic injection blow molding machine.
5. Electrical Safety and Interlocks
Never bypass or disable electrical interlocks on the injection guard doors, barrel thermal cutoffs, or servo drive fault circuits. All electrical maintenance, including PLC parameter adjustment and servo drive servicing, must be performed only by qualified electricians with the main power isolated and locked out. Verify that all earthing connections are in good condition at the quarterly maintenance inspection, and report any signs of cable insulation damage, control panel overheating, or unusual servo drive fault codes to the maintenance team immediately.
6. Operator Training Requirements
All operators must complete the full machine commissioning training program before being authorized to run the ZQ40 unsupervised. Training should cover machine startup and shutdown sequences, manual and automatic mode switching, alarm response procedures, basic mold adjustment, and emergency stop protocols. Ever-Power installation engineers provide hands-on operator training as standard during commissioning. Refresher training is recommended annually and whenever a new product or resin type is introduced, to ensure consistent process knowledge across shift teams on this IBM injection blow molding machine.

Почему стоит выбрать машины для литья под давлением с выдувным формованием от Ever-Power?
Mexico Ever-Power ISBM Machinery Co., Ltd. is a dedicated research, development, manufacturing, and export specialist focused on automatic one-step injection-blowing blow molding machines and supporting injection-blowing molds. Our product portfolio spans the full spectrum of injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, and auxiliary equipment, serving packaging converters and brand owners across six continents. We operate from a strategically located facility with convenient access to major logistics hubs, ensuring reliable delivery lead times to global markets.
Our engineering team is composed of specialists with deep practical experience in both injection-blowing machinery design and injection-blowing mold engineering. This dual competence is rare among injection blow molding machine manufacturers and means that when you source a ZQ40 from Ever-Power, you are working with a supplier that understands both the machine and the tooling that determines your final container quality. We provide thorough pre-sale technical consultation, including feasibility studies, cavity layout recommendations, and resin compatibility assessments, ensuring that your investment is correctly specified before the order is placed.
Our machines serve applications across pharmaceutical packaging, food and beverage packaging, healthcare and nutraceutical packaging, cosmetic packaging, and general industrial container production. The ZQ40 processes HDPE, LDPE, PP, PS (including lactic acid bacteria grades), high-transparency PS, ABS, EVA, PCTG, and environmentally derived corn-based materials, producing containers from 1ml to 1,000ml with zero waste and near-100% material utilization. This material breadth and the no-scrap production process make Ever-Power plastic injection blow molding machines the preferred choice for operations committed to lean manufacturing and sustainability targets.
Mexico Ever-Power ISBM Machinery Co., Ltd. is guided by the enterprise principles of self-reliance, integrity, pragmatism, innovation, and responsibility. We build one-stop turnkey projects that take customers from bottle concept through mold design, machine commissioning, and production ramp-up with a single, accountable partner. Our global agent network across Korea, India, Turkey, Russia, South Africa, Brazil, the United States, Mexico, and other high-demand markets for injection blow molding machines ensures that customers receive timely on-site installation, commissioning, operator training, and ongoing technical support, regardless of their location.

Часто задаваемые вопросы
В: В чем разница между машиной для литья под давлением с выдувом и машиной для литья под давлением с растяжением и выдувом?
A: An injection blow molding machine (IBM) forms bottles in three stations: inject the preform, blow the bottle, then eject. An injection stretch blow molding machine (ISBM) adds a fourth action, mechanically stretching the preform axially with a stretch rod before blowing, which biaxially orients the polymer. IBM is preferred for small precise containers like pharmaceutical vials, cosmetic jars, and eyedropper bottles where neck accuracy is critical. ISBM is preferred for larger PET bottles requiring high strength and barrier properties, such as carbonated beverage containers. The ZQ40 is an IBM machine optimized for containers from 1ml to 1,000ml in HDPE, LDPE, PP, PS, ABS, PCTG, and EVA resins.
Q: Can the ZQ40 directly replace the Jomar IBM40 using existing molds?
A: In many cases, existing Jomar IBM40 molds can be adapted to run on the ZQ40 with modification to the mold base mounting pattern and water circuit connections. The ZQ40 uses a 480 x 340mm platen versus the Jomar IBM40 394 x 508mm format, so the tooling adaptation scope depends on the specific mold design. Ever-Power engineering team can review your existing Jomar mold drawings and provide a compatibility assessment and adapter recommendation before you commit to the machine purchase, minimizing your total tooling investment when transitioning to the ZQ40 injection blow molding machine.
Q: What is the injection blow molding machine price for the ZQ40?
A: The price for the ZQ40 injection blow molding machine varies depending on the mold configuration, accessory specification, and destination market. As an established injection blow molding machine manufacturer targeting the global export market, Ever-Power prices the ZQ40 competitively against both Western-brand IBM machines and lower-specification Asian alternatives. To receive an accurate quotation including machine, tooling, installation, training, and first-year spare parts kit, please contact our sales team via the inquiry form on this page. Lead time from order confirmation to shipment readiness is typically 45-70 days.
Q: Can the ZQ40 run PET for a pet injection blow molding machine application?
A: The ZQ40 is optimized for HDPE, LDPE, PP, PS, ABS, PCTG, and EVA resins. PET processing in an injection blow format requires very specific preform design, drying equipment, and barrel temperature management that differs significantly from the polyolefin and styrenic resins the ZQ40 is calibrated for. For PET bottles, an injection stretch blow molding machine with PET-specific screw and barrel design is the preferred platform. If your application requires PET containers, please contact our team to discuss the most suitable machine model in the Ever-Power range.
Q: How many cavities can the ZQ40 run and what bottle sizes are supported?
A: The ZQ40 supports a maximum of 9 cavities for 10ml containers, 8 cavities for 30ml, 6 for 60ml, 4 for 100ml, 3 for 250ml, 2 for 500ml, and 1 cavity for 1,000ml containers. Bottle diameter up to 120mm and bottle height up to 220mm are supported within the mold envelope. The stripping stroke of 220mm accommodates tall container geometries. Cavity configuration is determined by tooling design. For specific cavity layouts and mold feasibility for your target container, Ever-Power mold engineering team can provide a design review and cycle time estimate before tool fabrication begins.
Q: Is the ZQ40 a full electric injection blow molding machine or hydraulic?
A: The ZQ40 uses a hydraulic drive system with a servo rotation system for the indexing turret, rather than being a full electric injection blow molding machine. The hydraulic dual system is standard, providing independent pressure circuits for the injection and blowing clamping systems. The servo-driven angle divider provides the precision indexing benefits of electrical actuation for the most critical motion in the cycle. The hydraulic approach delivers the clamping force density and durability required for multi-cavity production, with energy savings achieved through the unique pressurized clamping structure that isolates the booster cylinder from the mold travel motion.
Q: What after-sales support is available for the ZQ40 injection blow moulding machine?
A: Ever-Power provides comprehensive after-sales support including on-site installation and commissioning by experienced senior engineers, hands-on operator and maintenance training, a 24/7 service hotline, preventive maintenance reminders at scheduled intervals, and adequate spare parts inventory for rapid dispatch. Ever-Power has established overseas agent networks in Korea, India, Turkey, Russia, South Africa, Brazil, the United States, and Mexico to provide timely on-the-ground technical support without the long international travel times that Western-brand injection blow molding machine suppliers often impose on export market customers.
Q: Can I use a customized injection blow molding machine for sale configuration for my bottle design?
A: Yes. Ever-Power offers customized injection blow molding machine configurations tailored to specific customer requirements. This includes non-standard platen sizes, extended barrel length for specific resin types, auxiliary equipment integration such as auto-loaders and vision inspection systems, and custom control system configurations for integration with factory MES or SCADA systems. Customized mold design is also available through Ever-Power in-house mold engineering team. Please provide your target bottle design, resin specification, annual production volume, and any regulatory requirements when submitting your inquiry so the team can propose the most appropriate configuration.
Q: What is the difference between the ZQ40 and a led bulb cover injection blow molding machine?
A: LED bulb cover injection blow molding machines are typically specialized variants of the standard IBM platform, configured with tooling designed to produce the precise ovoid or cylindrical shapes required for LED lamp diffusers in high-clarity PS or PMMA. The ZQ40 can potentially be configured to produce LED bulb covers in PS with appropriately designed tooling, given its maximum bottle diameter of 120mm and height of 220mm. However, PMMA processing requires specific barrel and screw configuration. If you are specifically evaluating the ZQ40 for LED cover production, please consult our engineering team with your cover dimensions and resin specification.
Q: What injection stretch blow molding machine manufacturers offer comparable alternatives at the ZQ40 clamping class?
A: At the 40-tonne clamping class, the primary reference points in the market include the Jomar IBM40, SUMA 40iB, Uniloy UIB70, and Bloma IBM45, as well as machines from Aoki and other injection stretch blow molding machine manufacturers who serve overlapping container volume ranges. The ZQ40 competes favorably on injection clamping force (400KN vs. 340KN for Jomar IBM40), shot weight, energy consumption, and price, while offering the European-style structural rigidity that brands demanding premium packaging quality require. Ever-Power provides side-by-side technical comparison documentation on request to support your capital equipment evaluation process.

Отзывы покупателей
Park Jisoo, Pharmaceutical Packaging, Korea
«В прошлом году мы заказали ZQ40, чтобы заменить устаревший Jomar IBM40 на нашей линии по производству фармацевтических флаконов. Честно говоря, я немного нервничал, переходя на другую марку, но уже с первой недели стало ясно, что мы сделали правильный выбор. Заметно улучшилась стабильность толщины стенок, и мы перестали сталкиваться с браком из-за заусенцев на горлышке флаконов, который снижал выход годной продукции с 3-4% на Jomar. Наш специалист по техническому обслуживанию говорит, что гидравлическая система также проще в обслуживании. Мы очень довольны результатом».
Rajesh Patel, Cosmetic Packaging, India
«Мы используем наш ZQ40 для производства 50-миллилитровых флаконов из полиэтилена высокой плотности для косметического клиента уже восемь месяцев. Машина достаточно компактна, чтобы поместиться в углу нашего цеха без необходимости перестановки всего оборудования, что для нас было очень важно. Производительность стабильна, вращение сервопривода очень плавное и тихое по сравнению с нашей старой машиной, а время сушки в 3,5 секунды впечатляет. Послепродажная поддержка от Ever-Power India была оперативной, когда у нас возник вопрос по поводу настройки зоны формования».
Ahmet Yilmaz, Cosmetic Packaging, Turkey
«Цена на машину для литья под давлением и выдувного формования была очень конкурентоспособной, и поначалу мы скептически относились к качеству, но ZQ40 доказала свою надежность. Мы производим на ней флаконы для косметических сывороток из PCTG, объемом 30 мл и 60 мл, и чистота поверхности полностью соответствует ожиданиям наших клиентов. Никаких дефектов, никаких следов от литников, чистые горлышки каждый раз. Монтажная бригада прибыла вовремя, установила все, включая пресс-форму, и мы запустили производство в течение трех дней. Очень профессионально».
Dmitri Volkov, Pharmaceutical Packaging, Russia
«Мы производим флаконы-пипетки для фармацевтического рынка, 10 мл, из полипропилена, и производительность была для нас первостепенной задачей. Благодаря 9 гнёздам на машине ZQ40 с циклом сушки 3,5 секунды мы достигаем производственных целей, которые не могли достичь на нашей предыдущей машине. Честно говоря, снижение затрат на электроэнергию также очевидно. Наши затраты на электроэнергию на тысячу флаконов снизились примерно на 151 тыс. тонн на 3 тонны. Мы рекомендовали эту машину для литья под давлением и выдувного формования двум другим компаниям в нашем регионе».
Nomvula Dlamini, Personal Care Packaging, South Africa
«Как небольшая компания по производству флаконов для средств личной гигиены, мы не были уверены, что сможем позволить себе выдувную машину для литья под давлением такого уровня. Но цена машины Ever-Power оказалась в пределах нашего бюджета, и она без проблем справляется с нашими флаконами из полиэтилена высокой плотности (250 мл, 3 ячейки). За первые два месяца мы обработали 200 000 штук с процентом брака менее 0,51 TP3T. Это лучше, чем то, что мы получали при экструзионно-выдувном формовании. Качество обработки горлышка само по себе позволило нам избежать остановок линии укупорки».
Carlos Menezes, Beverage Packaging, Brazil
«Мы установили ZQ40 в марте на нашей линии по производству бутылок для сока объемом 250 мл из полипропилена, и с тех пор она работает в две смены ежедневно без каких-либо серьезных остановок. Диаграмма кавитации пресс-формы помогла нам спланировать производственный процесс еще до размещения заказа. Бутылки имеют отличную выпуклость основания и очень ровные боковые стенки, что важно для нашей автоматической линии этикетирования. Доставка из Китая пришла быстрее, чем мы ожидали, и таможенное оформление прошло без проблем. Очень хорошо!»
Michael Thornton, Pharmaceutical Packaging, United States
«Я приобрел ZQ40 в качестве замены Jomar IBM40, который у нас был с 2009 года. Jomar обходился нам слишком дорого из-за запчастей и простоев. Приобретение ZQ40 оказалось простым и оправданным, как только мы оценили экономию энергии и более низкую стоимость запчастей для машин для литья под давлением и выдувного формования. Машина была доставлена, установлена и введена в эксплуатацию без проблем. Обучение персонала было тщательным. Спустя четыре месяца мы довольны стабильностью производства наших флаконов с нутрицевтическими капсулами».
Sofia Ramirez, Cosmetic Packaging, Mexico
«Компания Mexico Ever-Power оперативно отреагировала на мой первый запрос. Я задал много технических вопросов, сравнивая их машину ZQ40 с машинами других производителей для литья под давлением и выдувного формования, и они подробно ответили на каждый из них. Наша машина работает с косметическими флаконами из ABS-пластика объемом 60 мл и 100 мл, и качество поверхности превосходное. Мы работаем уже шесть месяцев в одну смену, и у нас не было никаких механических проблем. Цена на запасные части для нашего шестимесячного комплекта была очень разумной. Я бы снова купил у них продукцию».
Fatima Al-Hassan, Eyedrop Packaging, Turkey
«Перед тем как выбрать Ever-Power, мы оценили предложения трех поставщиков машин для литья под давлением и выдувного формования. Решающим фактором для нас стало соотношение силы смыкания и цены, а также наличие реальных примеров применения в нашей отрасли. Мы производим флаконы для глазных капель из полиэтилена низкой плотности (LDPE) объемом 10 мл с 9 ячейками, и машина ZQ40 работает с показателем общей эффективности оборудования (OEE) 96% в дневную смену. Ввод в эксплуатацию был выполнен опытным инженером, который оставался до тех пор, пока мы не достигли целевого уровня производительности. После установки качество обслуживания клиентов остается неизменно высоким».
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