Y200-V4-B Enjeksiyonlu Germe Şişirme Kalıplama Makinesi, Japon AOKI SBIII-250LL-50S modelinin yerine geçer.

The Y200-V4-B Injection Stretch Blow Molding Machine is the direct, cost-effective replacement for the Japanese AOKI SBIII-250LL-50S model. As a leading one-step injection stretch blow molding machine manufactured by Mexico Ever-Power ISBM Machinery, the Y200-V4-B is purpose-built for manufacturers who require outstanding product diversity, high appearance standards, and strict hygiene compliance. In a single integrated cycle, it produces medicine bottles, cosmetic bottles, baby feeding bottles, water-glass bottles, special-shaped containers, and more, all without any intermediate human contact, fully meeting GMP pharmaceutical packaging production standards. The four-station turntable design operates on PET and PETG resins, handling bottle volumes from 20 ml up to 2,500 ml and output quantities from one to twelve cavities per cycle, making this single-stage injection stretch blow molding machine an outstanding choice for high-mix, high-quality production environments.

Mexico Ever-Power ISBM Machinery adopts a fully standardized design framework for the Y200-V4-B, and every mechanical accessory is sourced from globally trusted imported brands including Inovance / WEICHI servo motors, American Parker high-pressure valves, Airtak air cylinders, Japan Yaskawa or WEICHI servo motors for turntable drive, and YUKEN Taiwan hydraulic control valves. This rigorous component selection dramatically improves operational reliability and long-term stability compared with older-generation Japanese injection stretch blow moulding machine platforms. Whether your facility is producing high-transparency cosmetics flacons, precision pharmaceutical vials, or large-format water containers, the Y200-V4-B delivers consistent output and exceptional surface quality, with mold precision so high that the parting-line mark is virtually invisible, a clear competitive advantage over conventional Japanese mold systems.

Ürün Modeli Karşılaştırma Tablosu

1. Japon ASB Modelinin Yedek Parçası

Y/YS Makine Modeli	Yapılandırma / Açıklamalar	Uyumlu Japon Modeli
Y150-V4-2	Standart yapılandırma	ASB-12M
YS150-V4-EV	Tam Servo	ASB-12M
Y250-V4	Standart yapılandırma	ASB-70DPH
Y250-V4-B	B Serisi	ASB-70DPW
Y650-V4	Büyük kapasiteli model	ASB-650

2. Japon AOKI Modelinin Yedek Parçası

Y/YS Makine Modeli	Yapılandırma / Açıklamalar	Uyumlu Japon Modeli
Y150-V4-B	B Serisi	SBIII-100L-20
Y150-V3-B	3 İstasyonlu Model	SBIII-100L-20
Y200-V4-B	B Serisi	SBIII-250LL-50S
Y200-V3	3 İstasyonlu Model	SBIII-250LL-50S
YS350-V4-EV	Tam Servo	AL-350LL-40

Standart Model	Servo Modeli	Tamamen Elektrikli Model

Avantajlarımız

1. Kalite daha iyi. Japonya'dan gelen şişirme kalıplama makineleriyle üretilen plastik şişelerin hepsinde bir ayırma çizgisi bulunur. İki kalıbın ortasında, her iki tarafta da plastikten bir çıkıntı olur ve bu da bir iz bırakır. Ancak bizim kalıplarımız son derece yüksek hassasiyete sahip olduğundan, bu iz tamamen görünmezdir.

2. Üretimimiz hızlıdır; çok sayıda vida çözümü ve yüksek hız sunuyoruz. Japonya bir seferde dört plastik şişe üretebilirken, biz altı şişe üretebiliyoruz.

3. Enerji tasarrufu sağlayın. Makinelerimiz Japonya, Avrupa ve Amerika Birleşik Devletleri'ndekilere kıyasla 151 ila 251 ton daha az enerji tüketmektedir.

4. Hidrolik ve pnömatik bileşenlerin yerini almak üzere çok çeşitli elektrikli kontrol teknolojileri benimsenmiştir. Örneğin, Japonya'daki alt kesme mekanizmasında kullanılan pnömatik bileşenler burada servo motorlarla değiştirilmiş ve servo motorların hızı iki katına çıkarılmıştır. İlaç endüstrisi ve diğer alanlarda, herhangi bir hidrolik sistem olmadan tamamen servo motorlar kullanılabilir; bu da GMP standartlarına uyumu ve yağsız ve kirliliksiz bir ortamda çalışmayı sağlar.

Ürün Özellikleri

Öğe	Birim	Teknik Özellikler
İsim		Tek Aşamalı Enjeksiyonlu Gerdirme Şişirme Kalıplama Makine (4 istasyonlu)
Model		Y200-V4-B（Compatible with Japanese AOKI SBIII-250LL-50S model.）
Üretici		Meksika Ever-Power
Malzeme		PET/PETG
Vida Çapı	MM	40			50			55			60
Teorik Enjeksiyon Hacmi	CM³	240			340			380			480
Vidanın Dönme Hızı (RPM)	r/dakika	270			180			150			150～220
Enjeksiyon Sıkıştırma Kuvveti	KN	300
Üfleme Sıkıştırma Kuvveti	KN	250
Motor Gücü	KW	49.2
Isıtma Gücü	KW	15
hava basıncı üfleme	MPa	2.0-3.5
Soğutma Suyu Basıncı	MPa	0.4-0.6
Makine Yağ Soğutucusu Su Basıncı	MPa	0.3-0.4
Makine Yağ Soğutucu Su Sıcaklığı	℃	20-25
Gerilim	V	370-400
(Uzunluk*Genişlik*Yükseklik) Boyut(Uzunluk*Genişlik*Yükseklik)	MM	4800x2000x3800
Ağırlık	T	13
Ürün Boyutları
Ürün Miktarı	PCS	1	2	3		4	5	6	7	8		10	12
Şişe Çapı (BD)	MM	118	110	105		100	68	65	48	45		38	26
Şişe Yüksekliği (H)	MM	280					150					100
Boyun Çapı(E)	MM	90	90	90		65	38	32	26	25		23	15
Maksimum Şişe Hacmi (ml)	ML	2500	1500	900		750	350	200	100	50		30	20
Maksimum Şişe Ağırlığı (W)	G	150	65	45		35	30	28	25	20		15	10

Makine Parametresi

Uyumlu Model:	Compatible with the Japanese Aoki SBIII-250LL-50S model
Vida Çapı:	50 mm (isteğe bağlı)
Teorik Enjeksiyon Kapasitesi:	442g
Enjeksiyon sıkıştırma kuvveti:	300 kN
Üst kalıp vuruşu:	600 mm
Alt kalıp vuruşu:	350 mm
SICAKLIK. Temel vuruşu düzenleme:	300 mm
Namlu hareketini düzenleyen sıcaklık:	350 mm
Çıkarma vuruşu:	175 mm
Üfleme sıkıştırma kuvveti:	250 kN (tek taraflı)
Üfleme merkez vuruşu:	300 mm
Şişirme kalıplama vuruşu:	75+75mm
Petrol tankı VOL:	300 litre
Ağırlık:	13T

Teknik Standart

Servo Kontrol Sistemi:	3 adet servo pompa sistemi kullanılarak.
Servo Motor Gücü:	Inovance/ WEICHI servo motor gücü: 49,2KW.
Bilgisayar Kontrol Sistemi:	Inovance/MiRLE PLC kullanılarak.
Pikap Tahrik Sistemi:	Pikap, Japon Yaskawa servo motoru veya Tayvan TSUNTIEN redüktörlü WEICHI servo motoru ile donatılmıştır.
Yüksek Basınç Vanası:	Amerikan Parker yüksek basınç vanası kullanılıyor.
Hava Silindiri:	Aitak hava silindiri kullanılarak.
Sıcaklık Kontrolü:	Yüksek doğruluk, kararlılık ve kullanım kolaylığı sağlayan entegre kontrol kutusu ile sıcaklık kontrolü yapılabilir; alternatif olarak, sistemin dahili sıcaklık kontrol sistemini de tercih edebilirsiniz.
Hidrolik Basınç Kontrol Vanası:	Tayvan, Çin menşeli YUKEN marka hidrolik basınç kontrol vanası kullanılmıştır.
Isıtmalı Vida:	Vidanın ve malzeme borularının ısıtma gücü 15 kW'tır.
Şişirme Kalıplama Yapısı:	Şişirme kalıplama yapısı, yüksek basınç dengeleme fonksiyonuna sahip hidrolik silindir veya çift servo motorlu kalıp sıkıştırma sistemini kullanır.
Enjeksiyon Ünitesi:	Enjeksiyon ünitesi tek bir silindir tarafından kontrol edilir. Eritme motoru hidrolik olarak veya servo motorla kontrol edilebilir.
Makinenin Toplam Gücü:	Makinenin toplam gücü: 64,2 kW.

Features of Y200-V4-B Injection Stretch Blow Molding Machine

1. Improve Production Efficiency
This PET injection stretch blow molding machine rapidly and precisely manufactures large quantities of plastic containers with production efficiency that far exceeds manual production and traditional two-step molding processes. The high-speed servo-driven turntable and six-cavity output capability (versus four cavities typical of comparable Japanese machines) means more bottles per shift. With the Inovance / WEICHI servo system operating at 49.2 KW motor power, cycle consistency is maintained at high speed, supporting stable mass production of complex bottle geometries across all twelve cavity configurations.

2. Improve Molding Precision
The machine precisely controls the temperature, pressure, and speed of every molding phase, achieving an exceptional degree of consistency in bottle dimensions, wall thickness, and density. Ever-Power's ultra-high-precision mold engineering means the parting-line mark is virtually invisible, a documented improvement over Japanese mold systems where the parting-line protrusion is measurable. This level of dimensional accuracy is critical for pharmaceutical filling lines, cosmetic packaging auto-assembly, and beverages subject to tight volume tolerances on automated filling and capping equipment.

3. Reduce Labor Cost
Fully automated operation from injection through finished bottle ejection eliminates unstable variables introduced by manual handling, reducing human resource requirements on the production floor. The servo-driven blow molding structure, Inovance / MiRLE PLC computer control, and integrated temperature control box allow a minimal crew to oversee multiple simultaneous production lines. In pharmaceutical environments where GMP mandates contactless production, this one-step ISBM machine design is not merely convenient but compliance-essential, removing the risk of operator-contact contamination throughout the entire molding cycle.

4. Shorten Production Cycle
The Y200-V4-B completes every step from injection to finished bottle within one integrated four-station rotary platform, eliminating inter-process material handling and reheating entirely. By combining injection, temperature conditioning, stretch blow molding, and bottle take-out in a single continuous cycle, the machine significantly reduces total processing time per unit, improves throughput, and eliminates the downtime typically associated with two-step injection blow molding machine systems. Manufacturers can achieve consistent daily output volumes without the inefficiencies of offline preform storage or reheating stages.

5. Enerji Tasarrufunu Sağlayın
The Y200-V4-B consumes 15% to 25% less energy than equivalent Japanese, European, and American injection stretch blow moulding machine platforms. This is achieved through three servo pump systems, the use of Inovance / WEICHI servo motors across all motion axes, and direct utilization of preform injection heat for the blow stage, eliminating secondary heating. The machine processes only the plastic particles required for output with minimal scrap, reducing material waste and overall environmental impact while lowering per-unit production cost for long-run pharmaceutical and beverage bottle manufacturing.

6. Compact Footprint and AOKI Compatibility
At 4,800 x 2,000 x 3,800 mm and 13 tonnes, the Y200-V4-B maintains a manageable industrial footprint suitable for existing clean-room layouts, pharmaceutical GMP suites, or space-constrained cosmetic manufacturing workshops. Critically for facilities already invested in Japanese AOKI tooling, this machine is fully compatible with Japanese AOKI SBIII-250LL-50S molds, enabling existing AOKI mold assets to be transferred directly to the Y200-V4-B without modification. This makes it the most cost-effective and operationally seamless replacement of AOKI injection stretch blow molding machines available on the market.

How Does the Y200-V4-B ISBM Machine Work

Uygulama Alanları

4. Kozmetik Şişeleri

High-end cosmetics packaging demands superior surface quality, invisible parting lines, and perfect geometric symmetry - qualities where this customized injection stretch blow molding machine excels. The machine produces toners, serums, lotions, perfumes, and specialty cosmetic flacons with exceptional clarity and intricate body shapes, supporting SKU-level customization through rapid mold changeover. Compatible bottle sizes range from 20 ml (eye-area serums) to 750 ml (body care formats), covering the full cosmetic portfolio in a single platform.

Compatible Materials of Y200-V4-B ISBM Machine

The Y200-V4-B processes materials that can be efficiently handled in the injection stretch blow molding process. Each material requires specific temperature, pressure, and orientation settings. The following materials are compatible with this ISBM mold injection machine:

PET (Polietilen Tereftalat)
PET is the primary material for this machine and the optimal choice for the injection stretch blow molding process. Biaxial orientation during stretching dramatically improves PET's tensile strength, gas barrier properties against CO2 and O2 transmission, and optical clarity. PET is widely used in beverage bottles, pharmaceutical containers, cosmetic packaging, and food-contact applications, with excellent recyclability supporting sustainability commitments. Standard process temperature: 260-285 °C.

PETG (Glikol Modifiye PET)
PETG is also directly specified as a compatible material for the Y200-V4-B. It offers exceptional optical clarity comparable to glass, excellent chemical resistance, and high impact strength without requiring orientation for improved properties. PETG is particularly favored for pharmaceutical containers, baby products, and cosmetic packaging where both transparency and chemical safety are paramount. It has a lower processing temperature than standard PET and produces containers with excellent dimensional stability.

PC (Polikarbonat)
Polycarbonate offers exceptional impact resistance, high-temperature performance, and outstanding optical clarity, making it suitable for reusable water bottles, medical devices, and industrial containers. PC requires higher processing temperatures (around 280-320 °C) and careful moisture control prior to processing, as even slight pre-processing moisture can cause hydrolytic degradation affecting clarity and mechanical properties in the finished container.

PP (Polipropilen)
Polypropylene offers excellent chemical resistance, good heat resistance (usable up to 100 °C), and FDA-approved food-contact properties, making it suitable for hot-fill containers, medical syringes, and condiment packaging. PP requires precise temperature management during the ISBM process to achieve clarity, as its semi-crystalline nature can cause haziness if cooled too slowly. The machine's precision temperature control system enables successful PP processing.

HDPE (Yüksek Yoğunluklu Polietilen)
HDPE provides excellent moisture barrier properties and outstanding chemical resistance, making it a standard material for pharmaceutical bottles, household chemical containers, and personal care packaging. While HDPE lacks the optical clarity and gas barrier performance of PET, it offers superior resistance to a wider range of solvents and chemicals. The ISBM machine must adjust temperature and stretching parameters for HDPE to achieve consistent preform behavior during the blow stage.

PCTG / Tritan
PCTG and Tritan copolyesters combine the clarity and processability of PETG with enhanced chemical resistance, making them suitable for medical device containers, baby products, and specialty cosmetic packaging. They are BPA-free and dishwasher-safe, which are growing requirements in health-conscious consumer markets. The Y200-V4-B's flexible temperature control system accommodates the specific processing window for these specialty copolyester materials.

How to Improve Transparency in the Injection Stretch Blow Molding Process

Container transparency is a critical quality indicator for pharmaceutical, cosmetic, and beverage packaging. The Y200-V4-B is engineered with precision control systems that address all major factors affecting PET container clarity.

How the Y200-V4-B Improves Production Speed

1. Faster Cycle Times Through Single-Stage Integration
The most direct speed advantage of this single stage injection stretch blow molding machine is the elimination of intermediate steps between injection and blowing. The four-station rotary platform completes injection, conditioning, blow molding, and ejection in continuous, overlapping cycles. Every station operates simultaneously, meaning a bottle is being ejected at the take-out station while a new preform is being injected at Station 1. This parallel operation enables the machine to produce thousands of bottles per shift without any idle time between stages, a fundamental throughput advantage over two-step processes.

2. Multi-Cavity Output
The Y200-V4-B supports mold configurations of 1 to 12 cavities, with the ability to produce up to six bottles per cycle, double the four-cavity output typical of the Japanese AOKI SBIII-250LL-50S. This multi-cavity capability multiplies production output with minimal proportional increase in energy consumption or floor space. For medium-volume pharmaceutical or cosmetic facilities, a 12-cavity configuration producing small bottles (20-50 ml) delivers dramatically higher throughput per shift compared with single-cavity specialty machines, without requiring additional production floor equipment.

3. Servo-Driven Automation
Three sets of servo pump systems, the Japan Yaskawa or WEICHI servo-driven turntable, and the servo-option melt motor collectively eliminate the response lag associated with conventional hydraulic systems. Servo motors accelerate and decelerate with programmable precision, enabling shorter dwell times at each station and faster overall cycle rotation. The Inovance / MiRLE PLC-managed automation eliminates manual operator intervention in bottle handling, mold operations, and process parameter adjustments, keeping the production line running at optimized speed with minimal downtime for human adjustments.

4. Energy-Efficient Heating Reduces Conditioning Time
The Y200-V4-B uses the residual thermal energy from the injection process for the blow conditioning stage, avoiding secondary reheating delays inherent to two-step systems. This direct heat utilization reduces the conditioning time required for the preform to reach optimal blow temperature, shortening the overall cycle. The integrated 15 KW screw and barrel heating system and the precision temperature control box ensure rapid, stable reaching of target temperatures at startup and consistent maintenance of those temperatures during sustained production runs, minimizing rejects from temperature variation.

5. Rapid Mold Changeover
The Y200-V4-B's compatibility with Japanese AOKI SBIII-250LL-50S molds, combined with Ever-Power's standardized mold interface design, enables facilities to switch between product SKUs without lengthy tooling conversions. For manufacturers producing multiple bottle formats on a shared production schedule, rapid mold changeover directly increases the productive hours available per machine per week, improving overall equipment effectiveness (OEE) and reducing the capital required for dedicated single-product equipment investment.

6. Reduced Reject Rate Maintains Line Speed
Production speed is meaningless without consistent product quality. The Y200-V4-B's ultra-high-precision mold engineering, servo pressure control, and PLC-managed process recipe management result in a significantly lower dimensional reject rate than conventional ISBM platforms. Fewer rejects mean fewer production stoppages for quality investigations, less rework, and higher utilization of each production hour. The machine's consistent performance across all cavity positions further ensures that high-cavity runs do not suffer from cross-cavity quality variation, which is a common speed-limiting issue in conventional multi-cavity blow molding operations.

EBM Machine vs ISBM Machine: Which Is Right for You?

Understanding the differences between Extrusion Blow Molding (EBM) and Injection Stretch Blow Molding (ISBM) is essential for selecting the right manufacturing platform for your application.

Understanding ISBM and EBM

ISBM (Enjeksiyonlu Gerdirme Şişirme Kalıplama) is a process where plastic is first injection-molded into a precision preform, which is then conditioned and stretch-blown into the final container shape within the same machine. This method is the standard for high-quality PET bottles in beverages, cosmetics, and pharmaceuticals. The Y200-V4-B is a purpose-built one-step injection stretch blow molding machine optimized for this process.

EBM (Ekstrüzyon Şişirme Kalıplama) involves extruding a continuous molten plastic parison that is captured by a mold and inflated into shape. EBM is well-suited for containers with handles, asymmetric geometries, and larger volumes such as detergent bottles, automotive fluid reservoirs, and industrial drums, where dimensional accuracy and surface clarity are secondary to design flexibility.

For applications demanding high clarity, tight dimensional tolerances, GMP compliance, and energy-efficient high-volume production, the Y200-V4-B ISBM machine is the definitive choice. Ever-Power as a leading injection stretch blow molding machine manufacturer offers both ISBM and EBM solutions, with technical teams available to assist in selecting the optimal platform for your specific production requirements.

Why Choose Ever-Power's Injection Stretch Blow Molding Machine?

Mexico Ever-Power ISBM Machinery Co., Ltd. is dedicated to the research and development, manufacturing, sales, and global trade of automatic one-step injection blow molding machines and injection stretch blow molding machines. Our product portfolio covers injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, and a full range of auxiliary equipment. Ever-Power operates from an advantageously located and well-connected manufacturing facility staffed by a team of highly experienced R&D engineers specializing in injection-blowing machinery and mold engineering.

Our team brings together decades of combined theoretical and practical experience in ISBM machine design, enabling us to provide detailed and responsive pre-sale consultations, installation support, operator training, and long-term after-sale service. We design our machines and service programs around the real production challenges faced by pharmaceutical, cosmetic, beverage, and food packaging manufacturers in global markets.

Ever-Power's product applications span pharmaceutical packaging, food packaging, healthcare packaging, cosmetic packaging, and specialty plastic packaging across multiple material platforms including PET, PETG, PP, PC, Tritan, PCTG, PPSU, PS, ABS, PLA, HDPE, LDPE, EVA, and environmental corn materials, covering containers from 1 ml to 1,000 ml. This breadth of material and application coverage reflects our position as a full-spectrum customized injection stretch blow molding machine provider capable of addressing virtually any hollow container packaging requirement.

Ever-Power adheres to the enterprise development philosophy of self-reliance, integrity, pragmatism, innovation, and responsibility. We are committed to building a one-stop turnkey service model that delivers high-end injection-blowing products with first-class quality at the most competitive pricing available globally. Our customers choose us because we offer the combination of Japanese-equivalent machine quality, European-competitive energy efficiency, and the responsive service of a manufacturer that treats every client as a long-term partner.

Sıkça Sorulan Sorular

Q: Is the Y200-V4-B a true direct replacement for the Japanese AOKI SBIII-250LL-50S injection stretch blow molding machine?
A: Yes, the Y200-V4-B is specifically engineered as a direct drop-in replacement for the AOKI SBIII-250LL-50S. It is compatible with existing AOKI SBIII-250LL-50S molds without modification, operates on the same PET and PETG materials, and covers the same product dimension range. The Y200-V4-B is positioned as the most cost-efficient and performance-equivalent replacement of AOKI injection stretch blow molding machines available, allowing facilities to migrate their production without replacing their existing mold investment.

Q: What is the maximum bottle volume and minimum bottle volume the Y200-V4-B can produce?
A: The Y200-V4-B handles a wide bottle volume range. The maximum bottle volume in a single-cavity configuration is 2,500 ml, with a bottle diameter of 118 mm, bottle height of 280 mm, and neck diameter of 90 mm. At the opposite end, a 12-cavity configuration supports bottles as small as 20 ml, with a bottle diameter of 26 mm and neck diameter of 15 mm. This broad range makes the machine suitable for applications from large water containers down to small pharmaceutical or cosmetic vials in a single platform.

Q: Does the Y200-V4-B meet GMP standards for pharmaceutical packaging production?
A: Yes. The Y200-V4-B is designed to meet GMP pharmaceutical packaging production standards. The one-step integrated process is entirely contactless from injection through bottle ejection, eliminating the risk of operator-contact contamination at any production stage. The dual servo motor mold clamping option enables fully electric operation with no hydraulic oil in the product zone, which is a key GMP compliance requirement in regulated pharmaceutical manufacturing environments. The machine's full process automation and PLC parameter logging further support the documentation requirements of GMP audit protocols.

Q: How much energy does the Y200-V4-B save compared with the original Japanese AOKI machine?
A: The Y200-V4-B consumes 15% to 25% less energy than comparable Japanese, European, and American injection stretch blow molding machines in equivalent production configurations. This saving is achieved through the three servo pump systems that deliver power only on demand, the servo-driven turntable and motion axes that eliminate hydraulic energy waste, and the direct utilization of preform injection heat for the blow conditioning stage, removing the need for secondary preform reheating that consumes significant energy in two-step systems. At high-volume production rates, this energy saving represents a meaningful reduction in per-unit production cost.

Q: What materials can the Y200-V4-B injection stretch blow molding machine process?
A: The Y200-V4-B is specified for PET (polyethylene terephthalate) and PETG (glycol-modified PET) as primary materials. The machine's servo-controlled injection system and precision temperature control can also be configured for PC, PP, HDPE, PCTG, and Tritan copolyesters with appropriate process parameter adjustments. PET is the optimal material for this type of single stage injection stretch blow molding machine due to the significant strength and barrier improvements achieved through biaxial molecular orientation during the blow stage. Material selection should be confirmed with Ever-Power's technical team for non-standard resin types.

Q: What is the difference between a 3-station and 4-station ISBM machine, and why does the Y200-V4-B use 4 stations?
A: A 3-station ISBM machine combines the preform conditioning and temperature regulation into fewer dedicated positions, while a 4-station machine dedicates separate stations to injection, temperature conditioning, stretch blow molding, and bottle take-out. The Y200-V4-B uses a 4-station design because the dedicated temperature conditioning station allows more precise and uniform thermal treatment of the preform before blowing, which is critical for producing special-shaped bottles, large-volume containers up to 2,500 ml, and pharmaceutical bottles requiring extremely consistent wall thickness and dimensional accuracy. The 4-station design supports the wider bottle dimension range of the Y200-V4-B compared with the Y200-V3 3-station variant.

Q: Can I produce special-shaped or asymmetric bottles on the Y200-V4-B?
A: Yes. The Y200-V4-B is specifically noted as being suitable for special product shapes with high appearance requirements. The four-station design with dedicated temperature conditioning enables more complex preform thermal management required for non-standard bottle geometries. Ever-Power designs and supplies molds for special-shaped bottles as part of its turnkey service offering. Customers with custom bottle designs can work with Ever-Power's mold engineering team to develop molds compatible with the Y200-V4-B platform, supporting cosmetic flacons, specialty pharmaceutical containers, and branded beverage bottle shapes that cannot be produced on standard preform-based two-step systems.

Q: What are the main component brands used in the Y200-V4-B, and why does it matter?
A: The Y200-V4-B uses Inovance or WEICHI servo motors and drives, Inovance or MiRLE PLC control system, Japan Yaskawa or WEICHI servo motor for turntable drive with Taiwan TSUNTIEN reducer, American Parker high-pressure valves, Airtak air cylinders, and YUKEN Taiwan hydraulic control valves. The use of globally recognized component brands ensures that spare parts are internationally available, that the machine meets international performance standards, and that the long-term service life is supported by established supplier ecosystems. This component selection philosophy directly improves machine reliability and serviceability compared with machines using proprietary or unbranded components.

Q: What technical support does Ever-Power provide after purchase of the Y200-V4-B?
A: Mexico Ever-Power ISBM Machinery provides comprehensive after-sale support including on-site installation and commissioning with trained technicians, operator training on PLC operation and process parameter management, a detailed maintenance schedule and spare parts list, remote technical support via video call for troubleshooting, and spare parts supply from an established international logistics network. As a dedicated injection stretch blow molding machine manufacturer with an experienced R&D and service team, Ever-Power maintains support capability in all major export markets, ensuring that production disruptions are minimized and quickly resolved throughout the machine's service life.

Q: How does the ISBM process differ from IBM (Injection Blow Molding) and which is better for PET bottles?
A: IBM (Injection Blow Molding) produces containers by injection-molding a preform and blowing it into a final shape without a stretch rod, relying solely on air pressure to expand the material. ISBM adds a mechanical stretch rod that simultaneously elongates the preform axially while air expands it radially, creating biaxial molecular orientation. This orientation step dramatically increases container strength, clarity, and gas barrier properties compared with IBM, making ISBM the preferred process for PET bottles in applications where these properties are required, such as carbonated beverages, pharmaceutical products, and premium cosmetics packaging. The IBM process is better suited for HDPE, PP, and PC containers where molecular orientation provides less advantage.

Müşteri Yorumları

Rajiv Mehta, Pharmaceutical Packaging, India
"We replaced two older Japanese AOKI machines with the Y200-V4-B at our facility in Gujarat, and the improvement has been quite significant. We are running it with a 6-cavity mold producing 100 ml oral suspension PET bottles, and the dimensional consistency is exceptional. The neck finish diameter is spot-on batch after batch, which is what matters for our auto-capping line. What really surprised us was how smooth the installation went. The Ever-Power technicians flew in and spent four days commissioning the machine and training our team on the PLC settings. We have now been running for about eight months with zero major downtime, and the energy bill has noticeably come down. Very solid piece of equipment. Would recommend to any pharma packaging operation looking to move away from Japanese machines."

Sophie Beaumont, Cosmetics Packaging, France
"We had concerns initially about switching from a Japanese brand to a Chinese manufacturer, but after seeing the Y200-V4-B in operation at a trade fair and visiting the factory in Mexico, we decided to order. We are producing cosmetic serum bottles in 30 ml and 50 ml PETG, and the surface quality is honestly better than what we were getting before. The parting line is practically invisible, which is essential for our premium brand presentation. The machine has been running for about six months now and the output quality has been extremely consistent. The Ever-Power after-sales team responds quickly when we have questions, which was one of our biggest concerns buying non-Japanese equipment. A pleasant experience overall."

Ahmed Al-Rashidi, Beverage Production, Saudi Arabia
"I was specifically looking for a direct replacement for our AOKI SBIII-250LL-50S because I wanted to keep using our existing molds. The Y200-V4-B was the only machine I found that was explicitly designed for this, and it worked exactly as advertised. We installed it alongside our existing AOKI and transferred the molds directly, no modifications needed. Running 350 ml PET mineral water bottles with a 5-cavity mold. The cycle time is comparable to the AOKI but the energy consumption is noticeably lower. Shipping took longer than expected due to logistics, but the price was significantly better and the machine quality is comparable. The technical manual could be more detailed in some areas, but the support team fills the gaps well."

Maria Santos, Personal Care Packaging, Brazil
"We are a mid-size personal care contract manufacturer in Sao Paulo and we bought the Y200-V4-B about ten months ago for shampoo and body wash bottles. We produce mostly 200 ml and 350 ml PETG bottles for our retail clients. The bottle clarity is great and our clients have not raised any quality complaints since we switched to this machine. What I appreciate most is how straightforward the PLC interface is. Our operators learned the system within a couple of weeks. We also had a minor issue with the temperature control box in the third month, and the Ever-Power team sent replacement parts within ten days and guided our maintenance crew through the replacement over a video call. Good response, good machine."

Takeshi Yamamoto, Food Packaging, Japan
"It is not common for a Japanese company to buy a replacement for a Japanese machine, but the cost comparison was too significant to ignore. We bought the Y200-V4-B to produce 750 ml PET sauce bottles with a 4-cavity mold. The machine has been operating for about one year now. Honestly the output quality meets our food packaging standards. The bottle weight consistency is within acceptable tolerance. One thing I noticed is that the servo system is very responsive, and the mold changeover time is shorter than our older AOKI. The price difference allowed us to invest in a second machine sooner than we had planned. Ever-Power's pre-sale communication and product documentation were also more thorough than I expected."

Elena Karpova, Chemical Packaging, Russia
"We use the Y200-V4-B for 500 ml and 1,000 ml PET bottles for household chemical products. The bottles need to be robust enough to handle pump and trigger spray closures, and the neck finish dimensions have been very consistent in our experience. We ordered this machine in early 2024 and it was delivered faster than we anticipated despite the long shipping route. The Parker high-pressure valves are something we specifically asked about before ordering and we are glad they are genuine American Parker units. We have had no valve issues since installation. The machine overall has met our production expectations and the energy savings compared to our old equipment are real and measurable."

Elena Karpova, Chemical Packaging, Russia
"We use the Y200-V4-B for 500 ml and 1,000 ml PET bottles for household chemical products. The bottles need to be robust enough to handle pump and trigger spray closures, and the neck finish dimensions have been very consistent in our experience. We ordered this machine in early 2024 and it was delivered faster than we anticipated despite the long shipping route. The Parker high-pressure valves are something we specifically asked about before ordering and we are glad they are genuine American Parker units. We have had no valve issues since installation. The machine overall has met our production expectations and the energy savings compared to our old equipment are real and measurable."

David Osei, Water Packaging, Ghana
"We set up a new water bottling facility and chose the Y200-V4-B for our 500 ml PET mineral water line. As a new operation, cost was critical but so was reliability, since we could not afford extended downtime during our launch period. The machine was installed with help from Ever-Power technicians and we were in full production within one week of machine delivery. In six months we have had no unplanned stoppages. The local voltage here can be unstable and the machine handles it without issues, which was a concern we raised before purchase and Ever-Power addressed with a suitable electrical configuration. Throughput has met our sales projections. Very satisfied with the decision."

Carlos Fuentes, Baby Products, Mexico
"We produce PETG baby bottles in 150 ml and 250 ml formats on our Y200-V4-B and the quality has been very good. For baby products, material safety and production cleanliness are non-negotiable, and the contactless production process was a key reason we chose this machine. We have been running it for about seven months and have had no issues with product contamination or quality failures in our safety testing program. The bottles are crystal clear, which our retail clients specifically request. Delivery time to Mexico was about eight weeks which was within the range quoted by Ever-Power. Communication throughout the ordering and delivery process was responsive and professional."

Priya Nair, Pharmaceutical Packaging, Malaysia
"Our facility produces eye drop bottles in 10 ml and 20 ml PET, which is one of the more demanding small-format pharmaceutical applications. I was not certain at first whether the Y200-V4-B would handle the small neck diameters to our specification, but the pre-sales team was very thorough in reviewing our requirements and confirming compatibility. After installation the machine has consistently produced to our neck diameter spec of 15-23 mm with the rejection rate below what we were getting on our previous two-step system. The GMP compliance angle was particularly important to our quality manager, and the contactless production design satisfied all audit requirements. Would recommend to any pharmaceutical packaging buyer evaluating this class of machine."