EPA.ES-3C114 全自动吹塑成型机,适用于日用化学品和化妆品瓶

EPA.ES-3C114 是一款高性能全自动吹塑机,专为日常化工和化妆品瓶生产而设计。该机采用国际知名的伺服电机、精密减速器和先进的电气控制系统,能够提供现代包装生产线所需的稳定、可靠和节能的运行。作为一款专为化妆品瓶吹塑而设计的机器,EPA.ES-3C114 尤其擅长加工 PET 和 PETG 材料,可同时在三个模腔中生产各种瓶型和瓶颈形状。

The EPA.ES-3C114 is a high-performance fully automatic blow molding machine engineered specifically for daily chemical and cosmetic bottle production. Built around internationally renowned servo motors, precision reducers, and advanced electrical control systems, this automatic PET blow molding machine delivers the stable, reliable, and energy-efficient operation that modern packaging lines demand. As a purpose-built cosmetic bottle blow molding machine, the EPA.ES-3C114 excels with PET and PETG materials, producing a wide range of bottle shapes and neck finishes across 3 cavities simultaneously. Its particular strength lies in manufacturing complex, irregularly shaped bottles that challenge standard equipment, making it a preferred plastic blow molding machine for premium cosmetic and personal care brands. With a theoretical output of 2,400 bottles per hour and a compact footprint of 3,240 x 1,800 x 2,000mm, it suits both greenfield installations and factory-floor upgrades where space efficiency matters.

As a versatile daily chemical bottle blow molding machine, the EPA.ES-3C114 handles container volumes from 30ml to 1,500ml, covering toner bottles, lotion containers, serum dispensers, shampoo bottles, and body wash packaging in a single machine platform. The servo-driven injection stretch blow molding machine architecture guarantees repeatable wall thickness, accurate neck finishes, and high transparency in the finished container. Its user-friendly interface reduces operator learning time, while optimized energy management makes this industrial blow molding machine an economical long-term investment. By combining high molding precision with broad material applicability, the EPA.ES-3C114 helps manufacturers scale output, control production costs, and raise product quality to meet the increasingly demanding standards of global cosmetic and daily chemical markets. For buyers evaluating types of blow molding machine technology for cosmetic packaging, this model represents the current benchmark in its class.

全自动吹塑机

技术参数

模型 单元 EPA.ES-3C114
成型 夹紧行程 毫米 133
模具开口距离 毫米 363
模具近距离 毫米 230
拉伸笔画 毫米 350/450
模具开口距离 毫米 50
模具近距离 毫米 114
预成型件支架 74
龋齿 3
容器 最大容器容积 毫升 1500
颈部直径范围 毫米 40
最大容器直径 毫米 95
最大容器高度 毫米 250/330
理论产出 良性前列腺增生 2400
电气系统 最大加热功率 千瓦 40
加热功率 千瓦 18
空气系统 工作压力 kg/cm² 7
低压空气消耗 升/分钟 1500
吹气压力 kg/cm² 35
High-pressure air consumption 升/分钟 3200
Cooling water 工作压力 kg/cm² 5-6
温度 8-12
流速 升/分钟 30
机器 尺寸(长*宽*高) 毫米 3240*1800*2000
重量 公斤 4000

Features of the EPA.ES-3C114 Cosmetic Bottle Blow Molding Machine

1. 高质量、高可靠性的核心部件
Every critical component in the EPA.ES-3C114 is sourced from internationally renowned suppliers, including servo motors, precision reducers, and electrical and control elements. This ensures stable and durable operation from the very first production cycle. The servo control system responds with exceptional sensitivity and high control accuracy, which directly reduces the machine failure rate and extends equipment service life well beyond industry averages. Manufacturers investing in a quality blow molding machine will find this component strategy delivers lower total cost of ownership across multi-year production runs.

2. 适应性强,瓶型多样
The ES-3C114 series covers a broad range of model configurations, capable of producing bottles from 30ml to 1,500ml. Body diameter, container height, and neck dimensions are all flexibly adjustable. Processing PET and PETG materials with equal precision, this PET bottle blow molding machine handles standard cylindrical bottles and highly complex irregular shapes with consistent quality. It serves as a professional plastic bottle blow molding machine for lotion, toner, serum, shampoo, conditioner, hand sanitizer, and specialty cosmetic packaging, providing a single versatile platform for diverse SKU portfolios across cosmetic and daily chemical product lines.

3. 高效节能
The electrical system operates with a max heating power of 40kW and a working heating power of 18kW, combining servo drive technology to significantly reduce energy consumption compared to conventional hydraulic systems. The blowing system achieves a maximum pressure of 35 kg/cm², delivering high blow molding efficiency with a theoretical output of 2,400 bottles per hour across 3 cavities. This makes the EPA.ES-3C114 a genuine high speed blow molding machine for cosmetic and daily chemical production. Manufacturers switching from older equipment will experience measurable reductions in electricity costs alongside increased throughput, which directly improves per-unit production economics at scale.

4. 稳定性高,易于维护
The EPA.ES-3C114 features a scientifically optimized structural design with a cooling water system maintaining temperatures between 8 and 12 degrees Celsius, ensuring consistent bottle molding quality across long production runs. Air pressure parameters and electrical systems are pre-configured to optimal ranges, resulting in a low failure rate under continuous operation. Daily maintenance routines are straightforward, with accessible service points reducing downtime and labor costs. For production managers running multiple shifts, the machine's operational stability translates directly into predictable output schedules and reduced unplanned maintenance events throughout the equipment's service life.

5. 结构紧凑,占地面积小
At 3,240 x 1,800 x 2,000mm and 4,000kg, the EPA.ES-3C114 is engineered with a compact, factory-floor-friendly footprint that makes layout planning straightforward even in constrained workshop spaces. This size profile is particularly valuable for cosmetic manufacturers operating in urban manufacturing parks or facilities where floor space is at a premium. Despite its compact dimensions, the machine delivers full medium-to-large scale production capability. When comparing types of blow molding machine configurations on a floor-space-per-output basis, the EPA.ES-3C114 consistently demonstrates a strong advantage for cosmetic and daily chemical packaging producers worldwide.

6. Fully Automatic Operational Efficiency
As a fully automatic blow molding machine, the EPA.ES-3C114 eliminates the need for manual intervention at each production stage. From preform loading through bottle ejection, every step is automated and program-controlled. This full automation reduces reliance on skilled manual labor, minimizes human error in the production process, and enables consistent 24-hour operation with minimal operator supervision. For factories transitioning from semi-automatic or manual systems, the productivity gains are immediate and substantial. The automated blow molding machine process also enhances product consistency across large batch runs, a key quality requirement for cosmetic and daily chemical brands with strict packaging specifications and retailer quality audits.

日用化工化妆品瓶吹塑机

How Does the EPA.ES-3C114 Fully Automatic Blow Molding Machine Work

第一步:原材料准备

The blow molding machine process begins with thorough raw material preparation. PET, PETG, and compatible polymers undergo rigorous screening, blending, and moisture control before entering the production feed. For PET materials, pre-drying is critical to prevent hydrolytic degradation during processing. Strict incoming material quality control ensures that resin grade, viscosity, and contamination levels meet specification, setting the quality baseline for every bottle produced in the batch.

步骤二:预成型注塑

In the injection phase of the automatic PET blow molding machine process, selected and blended raw materials are fed into the injection system. After heating, melting, and plasticizing under precise temperature and pressure control, molten polymer is injected into the preform mold cavity. Parameters including melt temperature, injection pressure, hold time, and cooling duration are all servo-controlled to produce preforms with consistent wall thickness and accurate neck geometry for downstream blowing.

步骤 3:预成型件预热

Following injection molding, preforms pass through a carefully calibrated infrared preheating tunnel. During this stage, the temperature of each preform is raised uniformly, with particular attention to the body wall thickness zone. The target is to achieve consistent plasticity and flexibility across all 74 preform positions simultaneously. Controlled preheating is critical for the two-stage blow molding machine process because uneven temperature distribution directly causes wall thickness variation and dimensional inconsistency in the finished bottles.

第四步:拉伸吹塑

At the core of the injection stretch blow molding machine process, preheated preforms enter the 3-cavity blow mold. The stretch rod extends to biaxially orient the material longitudinally while high-pressure air at up to 35 kg/cm2 expands the preform radially against the mold cavity walls. This biaxial orientation significantly improves the mechanical strength, clarity, and barrier properties of the finished PET bottle. Precise servo control of stretch timing and air pressure profiles ensures consistent cavity-to-cavity quality across all three positions in every production cycle.

日用化工化妆品瓶吹塑机

Applications of the EPA.ES-3C114 Daily Chemical Blow Molding Machine

Skincare and Serum Packaging

The EPA.ES-3C114 PET blow molding machine excels at producing premium skincare bottles including essences, serums, and facial toners. With neck diameter precision at 40mm and container heights reaching 330mm, it accommodates the slender, sophisticated bottle profiles that high-end cosmetic brands require. Superior wall thickness uniformity and crystal clarity in PET output meet the optical standards that retail shelf presence and brand premium positioning demand from modern cosmetic packaging lines worldwide.

Lotion and Cream Bottle Production

For moisturizer, body lotion, and facial cream containers, the machine's 95mm maximum body diameter and flexible cavity spacing accommodate the wide, round bottle formats popular in mass-market and professional cosmetic categories. The automatic blow molding machine process delivers smooth, blemish-free exterior surfaces that accept labeling, sleeve-shrink decoration, and direct screen printing without secondary surface treatment, reducing downstream finishing costs for high-volume daily chemical packaging manufacturers.

Shampoo and Hair Care Containers

Handling containers from 300ml to 1,500ml, the EPA.ES-3C114 daily chemical blow molding machine is ideally sized for shampoo, conditioner, hair mask, and scalp treatment bottles. Consistent neck finish at 40mm supports standard flip-top, disc-top, and pump closures used across the personal care sector. High production output at 2,400 bottles per hour enables cosmetic manufacturers to meet large retailer purchase orders and seasonal demand peaks without additional machine investment or extended production lead times.

Shower Gel and Body Wash Bottles

The machine's exceptional capability in producing irregularly shaped bottles makes it a strong fit for differentiating shower gel packaging. Brands increasingly use unique container geometry as a point-of-sale differentiation tool, and the EPA.ES-3C114 handles complex contoured shapes that challenge standard 塑料吹塑机 platforms. PETG material compatibility further expands design flexibility, allowing enhanced gloss, tinted transparency, and distinctive tactile surface textures that premium bath and body care brands increasingly specify in their packaging briefs.

Perfume and Fragrance Packaging

For fragrance secondary packaging and ancillary containers, the EPA.ES-3C114 delivers the dimensional accuracy and optical clarity that luxury fragrance presentation requires. The bottle blow molding machine produces containers with consistent clarity and precise neck finishes that interface reliably with crimped and threaded fine-mist spray closures. Its servo-controlled process minimizes batch-to-batch variation, an important capability for fragrance brands that maintain strict quality verification protocols for export shipments to European, North American, and Gulf market retailers.

Hand Care and Sanitizer Bottles

The EPA.ES-3C114 produces hand wash, hand cream, and hand sanitizer containers across the full 30ml to 1,500ml volume range. PET material compatibility provides the chemical resistance required for alcohol-based and surfactant-rich formulations used in hand hygiene products. The custom blow molding machine configuration options allow producers to customize bottle shape, shoulder geometry, and base design to match specific brand architecture or to produce private-label containers for multiple retail customers from a single mold set on the same machine platform.

Baby Care and Sensitive Skin Products

Baby shampoo, gentle body wash, and infant care product containers demand zero flash contamination and strict dimensional consistency. The EPA.ES-3C114, operating as a true fully automatic blow molding machine, eliminates manual handling at critical production stages and reduces particulate contamination risk. PETG options provide BPA-free clarity with superior impact resistance for the baby care segment. Clean production and high bottle-to-bottle consistency support quality certification requirements that major retailers and international baby care brands mandate for their approved supplier packaging programs.

Household Cleaning Product Containers

Household surface cleaners, fabric softeners, and dishwashing liquid bottles in the 500ml to 1,500ml segment are efficiently produced on this industrial blow molding machine platform. PET's excellent chemical resistance to common cleaning agents makes it the preferred material choice. The 2,400 bph output rate at 3 cavities ensures that household cleaning product manufacturers, who typically operate on thin margin economics requiring maximum production volume, can achieve the per-unit cost targets necessary to compete in mass retail and private-label cleaning product categories across both domestic and export markets.

日用化学品和化妆品瓶

EPA.ES-3C114 PET Blow Molding Machine Parts

喂料系统
The feeding system comprises the hopper, preform conveyor, orientator, gravity rail, and associated steering and electric drive components. Raw PET preforms are fed into the blow molding machine through this fully automated loading path. The orientator aligns preforms correctly before they enter the conveying rail, ensuring consistent neck-up orientation for every preform entering the heating section. A reliable feeding system is fundamental to achieving the rated output of 2,400 bottles per hour without manual re-alignment or feeding interruptions during production shifts.

预成型倾斜器
Because the EPA.ES-3C114 processes PET preforms, the preform tilter is a key blow molding machine part that automatically supplies pre-oriented preforms to the system hopper from bulk storage. The tilter handles the transition from randomly stacked bulk preforms to the single-file neck-up orientation required for the heating carousel. Its automated operation removes a manual labor step that can introduce inconsistency and injury risk in high-throughput production environments, contributing to the machine's suitability for continuous multi-shift operation.

Infrared Heating Section
The infrared heating section uses zoned quartz lamp arrays to raise preform temperatures uniformly to the blow-ready range. With a maximum heating power of 40kW and a working heating power of 18kW, the system delivers precise thermal profiles adjustable by zone and lamp intensity. The 74-position preform holder carousel ensures that all preforms reach identical temperature before entering the blow station. Independent zone adjustment allows operators to fine-tune temperature gradients for different bottle shapes, neck designs, and wall thickness profiles across the wide container range the machine supports.

吹塑模具夹紧单元
The 3-cavity blow mold clamping unit secures the blow molds with a clamping stroke of 133mm and a mold-close distance of 114mm, providing the rigidity required to withstand 35 kg/cm2 blowing pressure without mold deflection. The precision mold alignment system ensures consistent parting-line quality and prevents flashing on finished bottles. Servo-driven mold closing delivers smooth, repeatable clamping force across every production cycle, which is critical for maintaining dimensional accuracy in complex-shaped cosmetic bottles where minor mold movement would cause unacceptable visual defects and functional failure at closure interfaces.

High-Pressure Air Compressor Station
The compressor station supplies both low-pressure operating air at 7 kg/cm2 and high-pressure blowing air at up to 35 kg/cm2. Low-pressure air consumption stands at 1,500 ltr/min while high-pressure consumption reaches 3,200 ltr/min at full production speed. The station integrates boosters, connectors, air tank, and pressure management controls. Stable air pressure supply directly determines bottle wall uniformity and dimensional accuracy in the bottle blow molding machine process, making compressor station sizing and reliability a critical specification factor for production engineers evaluating this equipment category.

水冷系统
The integrated water cooling system maintains mold temperature between 8 and 12 degrees Celsius at an operating pressure of 5 to 6 kg/cm2 with a flow rate of 30 ltr/min. Precise temperature control in the blow mold is fundamental to achieving rapid cycle times while producing dimensionally stable bottles. Inadequate cooling causes extended cycle times, bottle deformation, and inconsistent wall crystallinity. The EPA.ES-3C114's optimized cooling channel design ensures uniform mold temperature distribution across all three cavities, supporting both high output rates and consistent bottle quality across extended production runs.

伸缩杆组件
The stretch rod assembly performs the biaxial orientation that gives PET bottles their characteristic strength, clarity, and barrier properties. With a stretching stroke of 350 to 450mm, the servo-controlled rods extend into each preform cavity simultaneously, orienting the polymer chains longitudinally before high-pressure air completes the radial blow. Precise stretch ratio control is essential for producing lightweight bottles with optimal wall thickness distribution. The EPA.ES-3C114's servo stretch system allows recipe-based parameter storage, enabling rapid mold changeovers between different bottle formats without manual adjustment calibration for each production run.

瓶子出口输送机
The bottle exit conveyor transfers finished blown containers from the mold station to downstream filling or unscrambling systems. Designed to handle the full range of bottle shapes and sizes the machine produces, from small 30ml cosmetic bottles to 1,500ml daily chemical containers, the conveyor maintains bottle orientation and avoids scratching or marking the finished container surface. Its integration with downstream packaging lines supports seamless high-speed production at 2,400 bph, eliminating bottlenecks at the transition from blowing to filling that would otherwise limit the automatic blow molding machine's effective output in a complete packaging line configuration.

日用化工化妆品瓶吹塑机

兼容的原材料

PP(聚丙烯)

Polypropylene offers an excellent strength-to-weight ratio combined with good chemical resistance and a moderate processing temperature profile. It is particularly suited for daily chemical and cosmetic containers that require both flexibility and structural rigidity. PP's natural translucency and ability to accept colorants across the full spectrum makes it versatile for brand color programs. As a material option for the daily chemical blow molding machine, PP supports the production of refillable containers, dispensing bottles, and application-specific packaging with integrated functional elements like handles and grips.

PE (Polyethylene)

Polyethylene, encompassing both LDPE and LLDPE grades, provides exceptional flexibility, moisture barrier properties, and ease of processing on this plastic blow molding machine. LDPE is widely used for squeeze bottles, travel-size containers, and flexible packaging formats in the cosmetic and personal care sectors. Its softness allows products to be dispensed by squeezing the container directly. LDPE bottles maintain flexibility even at low temperatures, making them suitable for cosmetic products sold in colder climate markets across Europe, North America, and East Asia.

PC(聚碳酸酯)

Polycarbonate delivers exceptional impact resistance and high-temperature tolerance that makes it suitable for reusable cosmetic containers, professional hair care packaging, and salon-grade product bottles that must withstand repeated use and sterilization cycles. PC's exceptional optical clarity rivals glass in finished container appearance, supporting premium brand positioning for luxury cosmetic lines. Where product formulations are compatible with PC chemistry, this material raises the perceived value of the packaging significantly, allowing cosmetic manufacturers to target higher retail price points with their finished product ranges.

PS (Polystyrene)

Polystyrene, particularly in its oriented form, provides good clarity and a smooth surface finish suitable for cosmetic and personal care containers in the value and mass-market segments. Its ease of processing and low material cost make PS an economical option for high-volume daily chemical packaging where transparency and reasonable surface quality are required but premium optical performance is not the primary specification. PS accepts printing and labeling readily, supporting the decoration requirements of mass-market cosmetic packaging produced in large volumes for retail chains and private-label programs.

PET(聚对苯二甲酸乙二醇酯)

PET is the primary material for the EPA.ES-3C114 PET blow molding machine. Its combination of exceptional clarity, high strength, lightweight structure, and excellent gas barrier properties makes it the material of choice for premium cosmetic, personal care, and beverage bottles. PET produces bottles with a glass-like appearance that enhances product presentation on retail shelves. Its recyclability also supports sustainability objectives that cosmetic brands increasingly communicate to consumers as part of their product positioning and environmental responsibility programs.

PETG(聚对苯二甲酸乙二醇酯)

PETG is the preferred material for high-end cosmetic packaging requiring enhanced clarity, superior toughness, and greater design flexibility compared to standard PET. It processes at lower temperatures than PET, reducing thermal stress on the blow mold. PETG accepts metallic and tinted coloration more readily, supports deep embossing and unique tactile surface textures, and offers strong chemical resistance to alcohol-based cosmetic formulations. As a custom blow molding machine material option, PETG expands the range of premium packaging designs achievable on the EPA.ES-3C114 platform.

HDPE(高密度聚乙烯)

HDPE is widely used for opaque daily chemical bottles including laundry detergents, household cleaners, and personal care products where chemical resistance and container rigidity are the primary requirements. Its excellent resistance to temperature changes, acids, and bases makes it suitable for a broad range of cleaning product formulations. HDPE is also among the most widely recycled plastics globally, supporting regulatory compliance and brand sustainability programs in markets where extended producer responsibility legislation governs packaging material choices for daily chemical manufacturers.

聚氯乙烯(PVC)

PVC is less commonly specified for new cosmetic packaging programs today due to evolving environmental regulations in major markets, but it remains in use for certain cleaning product containers where specific chemical resistance properties are required and where alternative materials do not meet formulation compatibility requirements. For buyers evaluating raw material options on their blow molding machine suppliers shortlist, PVC compatibility should be confirmed against local packaging regulations and retailer material restrictions before inclusion in a new product packaging specification program in key export markets.

PP 宠物
公务员 PETG
个人电脑 HDPE材料

注塑吹塑成型与挤出吹塑成型

Buyers evaluating blow molding machine manufacturers often face a foundational process selection decision: injection blow molding (IBM) or extrusion blow molding (EBM). Both processes create hollow plastic containers, but they form the starting shape in entirely different ways. Understanding this distinction is essential before specifying any automatic blow molding machine for a new production line.

Injection blow molding starts from an injection-molded preform. Molten plastic is injected around a core rod to form a precise preform and neck finish. The preform then moves to the blow station and is inflated inside the bottle mold. The finished bottle is removed without trimming flash. In British English the same process is often referenced as injection blow moulding.

Extrusion blow molding starts from a continuously extruded parison. The mold closes around the hollow tube and pinches off excess material. High-pressure air forms the bottle inside the mold, and flash must be trimmed after cooling. This process difference fundamentally affects neck precision, wall thickness control, trimming waste, and the type of container each process can produce economically.

特征 注塑吹塑成型(IBM) 挤出吹塑成型(EBM)
起始形式 注塑成型预成型件 挤压坯料
颈部精度 Extremely high; neck is pre-molded by injection Standard; depends on mold closing and neck calibration
废料/废料 Zero flash and very low process waste 产生需要修剪和回收的闪光
最佳容器尺寸 Small to medium precision bottles (30ml to 1,500ml) Medium to large hollow containers and industrial parts
霉菌成本 Higher upfront investment for precision tooling Lower initial mold costs for large hollow containers
最佳应用 Pharmaceutical, cosmetic, lab, medical packaging Jerry cans, drums, tanks, large industrial containers
质量优先 尺寸一致性和密封可靠性 尺寸灵活性和集装箱体积经济性

何时选择注塑吹塑成型

  • Small and medium precision bottles with accurate threaded necks
  • Pharmaceutical, medical, cosmetic, laboratory, or high-value packaging applications
  • Production environments requiring zero flash waste and clean operation without secondary trimming
  • Applications demanding stable bottle dimensions, repeatable wall thickness, and reliable closure sealing
  • PET and PETG bottle production for cosmetic and daily chemical packaging

When to Choose Extrusion Blow Molding

  • Large bottles, jerry cans, drums, tanks, and complex hollow industrial parts
  • Applications where lower tooling cost is a priority over highest neck precision
  • Wide product geometry variety including handled containers and asymmetric shapes
  • Applications where trimming flash is an acceptable part of the production process

Cost Perspective: EBM equipment can carry a lower initial purchase price for large containers, but the total production cost calculation must also include resin loss from flash trimming, secondary labor, reject rates, and downstream handling. For precision cosmetic bottles where IBM reduces waste and quality risk, the total cost of ownership over a multi-year production period often favors the IBM process even when initial machine and mold investment is higher. For large industrial containers, EBM typically remains the more economical process choice. Materials used across both processes include HDPE, PP, LDPE, PET, PETG, and PVC, with material choice always validated against bottle geometry, regulatory requirements, and sealing specifications.

日用化工化妆品瓶吹塑机

化妆品瓶吹塑机模具特点

预成型注塑模具

  • The two-part die lip design guarantees coaxial alignment between the preform and the neck finish during every injection cycle, eliminating the neck eccentricity that causes closure sealing failures in finished bottles.
  • Optimized cooling water channel geometry improves preform cooling efficiency and ensures rapid cycle times without compromising dimensional stability in the cooled preform wall.
  • Preform-forming components use imported 2316 die steel, which is inherently rust-resistant and has undergone heat treatment to achieve the hardness and dimensional stability required for precision cosmetic bottle neck production.
  • Core plate, cavity plate, and other structural components use 420 stainless steel, providing excellent corrosion resistance in the humid, temperature-cycled environment of continuous injection mold operation.
  • The maintenance-accessible design reduces mold servicing time during scheduled maintenance intervals, minimizing production downtime on this blow molding machine platform.
  • Standard interchangeable die fittings across the mold range reduce spare parts inventory requirements and allow cross-utilization of components between compatible mold sets.
  • Advanced modular mold design allows a single mold set to produce more than one preform variant, increasing tooling investment efficiency for manufacturers with multiple bottle SKUs.

吹模

  • Blow mold bodies are manufactured from high-quality steel selected for its thermal conductivity, machinability, and resistance to the fatigue stresses generated by repeated high-pressure blowing cycles at 35 kg/cm2.
  • All plastic bottle cavity geometries are designed using advanced 3D CAD and simulation software, ensuring that cavity shapes achieve the target wall thickness distribution before the first physical mold is cut.
  • A broad range of standard and custom bottle designs is available for selection, allowing buyers to start production with proven cavity geometries while specifying custom cavities for proprietary bottle shapes.
  • Cooling water channels within the blow mold body are designed to deliver uniform temperature distribution across the entire cavity surface, preventing hot spots that cause uneven crystallinity and dimensional variation in finished bottles.
  • All structural metal components in the blow mold assembly are machined on CNC machining centers, ensuring dimensional accuracy and surface finish consistency that would not be achievable with conventional machining methods for precision cosmetic bottle blow molding machine tooling.
  • Mold parting surface precision and surface texture are optimized to minimize parting line marks on finished bottle exterior surfaces, reducing secondary cosmetic rejection rates for premium cosmetic packaging production runs.
预成型注塑模具 吹模

EPA.ES-3C114 Plastic Blow Molding Machine Operating Precautions

1. Pre-Startup Inspection Protocol
Before every production startup, operators must conduct a systematic inspection of all mechanical connections, lubrication points, and fastener torque levels. Verify that cooling water supply is active and within the specified 5 to 6 kg/cm2 pressure range and 8 to 12 degree Celsius temperature range. Confirm that air supply lines are secure and that both low-pressure and high-pressure systems are functioning correctly. Check electrical panel indicators for any fault codes from the previous production session before initiating the startup sequence. This pre-startup routine prevents equipment damage and ensures operator safety on the fully automatic blow molding machine.

2. Preform Quality and Material Verification
Only use PET or PETG preforms that meet the specifications confirmed during mold qualification testing. Verify preform weight, IV (intrinsic viscosity), moisture content (maximum 50 ppm for PET), and dimensional consistency before loading each new batch. Using out-of-specification preforms is the single most common cause of bottle defects, burst failures in the blow station, and mold damage in a PET bottle blow molding machine. Pre-dry all PET preforms at 160 to 180 degrees Celsius for a minimum of 4 hours to prevent hydrolytic degradation during processing, which permanently reduces polymer molecular weight and compromises finished bottle mechanical properties.

3. Temperature Parameter Management
Heating zone temperatures must be set and verified against the approved process parameter sheet for each bottle format and preform design. Never override automatic temperature safeguards or run the blow molding machine with heating zones that have not reached setpoint temperature. Overheated preforms cause premature crystallization and whitening; underheated preforms cause burst failures in the blow station or produce bottles with unacceptable wall thickness distribution. Record heating zone setpoints and actual temperatures at the start of each production run as part of the batch quality documentation required for cosmetic manufacturing compliance programs.

4. Air Pressure System Safety
The EPA.ES-3C114 operates with blowing pressures up to 35 kg/cm2, which represents a significant stored energy hazard. All personnel must maintain safe distances from the blow station during active production. Never attempt to open the blow mold manually during a cycle or insert tools into the mold area while the machine is running. Verify pressure relief valves are functional and set to the correct relief pressure before startup. Inspect all high-pressure air hoses, fittings, and connections for wear, cracking, or leakage on a daily basis, and replace any components showing deterioration immediately to prevent pressure release incidents on the production floor.

5. Mold Changeover Procedures
Mold changeovers on the EPA.ES-3C114 must be performed following the documented lockout-tagout energy isolation procedure. Allow the blow mold to cool to below 40 degrees Celsius before handling. Use the correct lifting tools and personnel team size specified in the maintenance manual for mold weights. After installing a new mold, verify that all cooling water connections are secure and leak-free before initiating a trial cycle. Run a slow-speed trial sequence and inspect the first 20 bottles from each cavity before releasing to full production speed. Document changeover completion time and first-article inspection results in the production log as part of the blow molding machine process quality record.

6. Routine Maintenance and Lubrication Schedule
Follow the manufacturer-prescribed lubrication schedule for all guide rails, cam tracks, stretch rod linear bearings, and preform transfer mechanisms. Use only the specified lubricant grades to avoid contaminating product contact surfaces or causing accelerated component wear. Clean heating lamps and reflector surfaces at the scheduled interval to maintain heating efficiency and prevent uneven preform temperature profiles. Replace worn seals, O-rings, and blow valve components at the intervals specified in the maintenance schedule rather than waiting for visible failure. Proactive maintenance on this industrial blow molding machine significantly extends component life and prevents unplanned production stoppages that generate disproportionate costs in high-output packaging operations.

日用化工化妆品瓶吹塑机

How to Select the Right Blow Molding Machine

1. Define Your Container Volume Range
The first specification parameter for any blow molding machine selection is the target container volume range. The EPA.ES-3C114 covers 30ml to 1,500ml, making it ideal for cosmetic and personal care bottles. If your product range extends to 5,000ml or beyond, consider models in the 4-cavity series or food jar category from the Ever-Power range. Matching machine container capacity to your product portfolio ensures that you are not running an oversized machine at reduced efficiency or attempting to produce containers outside the equipment's design parameters, both of which increase per-unit production costs and quality risk.

2. Match Cavity Count to Output Requirements
Cavity count directly determines the output rate of any automatic blow molding machine. The EPA.ES-3C114's 3-cavity configuration delivers 2,400 bph at rated speed. Calculate your required annual output, account for planned downtime and changeover hours, and work backward to determine the minimum cavity count and machine speed that meets your production plan. If output requirements significantly exceed this model's rated capacity, evaluate the 4-cavity and 6-cavity models from the same product series. Over-specifying cavity count increases capital cost without proportional operational benefit for smaller production volumes.

3. Confirm Material and Process Compatibility
Verify that the blow molding machine suppliers you are evaluating can confirm compatibility between the machine and your specific resin grades. The EPA.ES-3C114 is designed and validated for PET and PETG, which cover the vast majority of cosmetic and daily chemical packaging applications. If your product requires PP, HDPE, or specialty engineering resins, evaluate whether the machine's heating system and process parameters support those materials. Material incompatibility discovered after purchase is an expensive problem that requires either accepting suboptimal bottle quality or investing in machine modifications that may not be technically feasible.

4. Evaluate Bottle Shape Complexity
Evaluate whether your target bottle shapes require standard cylindrical geometry or complex irregular profiles. Not all plastic blow molding machine platforms handle high-complexity shapes equally. The EPA.ES-3C114 is specifically engineered for complex, irregularly shaped cosmetic bottles that challenge standard equipment. If your product portfolio includes unique contoured bottles, oval cross-sections, deep grip recesses, or complex shoulder geometries, confirm that the supplier has produced similar shapes on the specific machine model you are evaluating, and request sample bottles and technical validation data before committing to a purchase decision.

5. Assess Energy Consumption and Operating Cost
The total cost of machine ownership over a five to ten year production life includes purchase price, installation, tooling, maintenance, and electricity consumption. Servo-driven fully automatic blow molding machine platforms like the EPA.ES-3C114, with 18kW working heating power versus the 40kW maximum, offer significant energy efficiency advantages over older hydraulic systems. Request energy consumption data at rated output for each machine you evaluate and model the 5-year electricity cost at your facility's local energy tariff. Energy cost difference between machine generations often exceeds the initial purchase price premium of newer servo-driven equipment in high-utilization production environments.

6. 评估售后支持和备件供应情况
For any industrial blow molding machine investment, after-sales support capability is as important as machine performance specifications. Verify that the supplier maintains spare parts inventory for critical wear components including blow valves, stretch rods, preform holders, heating lamps, and drive belts. Confirm maximum committed response time for technical support and on-site service for your region. Evaluate the completeness and language quality of the machine manual and process setup documentation. A machine that produces well but loses two weeks of production awaiting spare parts delivers a much lower return on investment than the initial purchase cost calculation suggested.

日用化工化妆品瓶吹塑机

为什么选择 Ever-Power 的 PET 吹塑机?

Mexico Ever-Power ISBM Machinery Co., Ltd is a specialist company dedicated to the research and development, production, sales, and international trade of fully automatic blow molding machines. Our product range encompasses injection blow molding machines, extrusion blow molding machines, injection stretch blow molding machines, and auxiliary machinery, giving buyers a complete solution source for any hollow plastic container manufacturing requirement.

Ever-Power maintains an excellent R&D team that brings together experienced engineers and technical personnel who have spent their careers specializing in injection-blowing machinery and injection-blowing mold development. With deep theoretical knowledge and extensive practical experience across hundreds of production deployments, our technical team provides the detailed, application-specific guidance that generic blow molding machine manufacturers cannot match. We deliver thorough pre-sale technical consultation, responsive in-sale support, and committed after-sale service to every customer globally.

Our product applications cover pharmaceutical packaging, food packaging, health care packaging, and cosmetic packaging, encompassing all major plastic packaging categories. We produce and support equipment capable of handling HDPE, LDPE, PET, PETG, PP, PS, PPSU, PC, Tritan, ABS, PLA, environmental corn materials, EVA, PCTG, and other specialty resins across container volumes from 1ml to 1,000ml and beyond. This breadth of material and application expertise means that regardless of your product category or packaging specification, Ever-Power has the technical knowledge to advise you on the optimal machine configuration for your requirements.

Ever-Power adheres to the enterprise development principles of self-reliance, integrity, pragmatism, innovation, and responsibility. We build one-stop turnkey projects to produce high-end injection-blowing products that meet the quality standards our customers require, with manufacturing quality and consistency that earns lasting partnerships with cosmetic, pharmaceutical, food, and daily chemical packaging manufacturers worldwide. Cooperating with globally recognized brands including C'ESTBON, Haitian, Luhua, Walch, Blue Moon, PROYA, Liby, Estee Lauder, Walmart, Dasenlin, and Shanliang Eye Drops confirms the quality level that Ever-Power delivers as a committed long-term blow molding machine supplier partner.

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常见问题解答

Q: What is the maximum bottle size the EPA.ES-3C114 blow molding machine can produce?
A: The EPA.ES-3C114 produces containers up to 1,500ml in volume, with a maximum container diameter of 95mm and a maximum height of 250mm in standard configuration or 330mm with the extended stretching stroke option. The neck diameter range is up to 40mm, covering the standard closures used in cosmetic and daily chemical packaging. For containers larger than 1,500ml, the 4-cavity or multi-cavity models in the same Ever-Power product series cover volumes up to 15,000ml and beyond, depending on model selection and configuration.

Q: What materials can the EPA.ES-3C114 automatic blow molding machine process?
A: The EPA.ES-3C114 is specifically engineered and optimized for PET and PETG materials, which are the dominant resins in cosmetic and daily chemical bottle production. PET delivers exceptional clarity, strength, and barrier properties for premium cosmetic packaging. PETG offers enhanced design flexibility, superior toughness, and excellent compatibility with tinted and metallic colorants for luxury cosmetic brands. If your application requires PP, HDPE, or other resins not in this list, please contact our technical team to discuss alternative models in the Ever-Power range that may better match your specific material requirements and bottle designs.

Q: What is the actual production output of the EPA.ES-3C114 PET bottle blow molding machine in real manufacturing conditions?
A: The rated theoretical output is 2,400 bottles per hour across 3 cavities. In real manufacturing conditions, actual output typically ranges from 90% to 97% of rated capacity depending on preform quality consistency, bottle shape complexity, resin grade, and ambient conditions. Customer feedback consistently reports sustained output between 2,250 and 2,380 bph in well-maintained facilities with quality-controlled preform supply. Building in a 5% to 10% efficiency buffer when calculating annual production capacity for factory planning purposes is recommended for conservative financial modeling of the machine investment.

Q: What air compressor capacity is required for the EPA.ES-3C114 automatic blow molding machine?
A: The EPA.ES-3C114 requires a low-pressure air supply at 7 kg/cm2 with a consumption of 1,500 ltr/min, and a high-pressure blowing air supply at 35 kg/cm2 with a consumption of 3,200 ltr/min. Compressor sizing should add a margin of at least 20% above these rated consumption figures to account for pressure drops in distribution pipework and to handle startup demand peaks without starving the blow station. For most installations, a dedicated high-pressure booster compressor system is recommended alongside the low-pressure facility air supply. Our technical team can provide specific compressor sizing guidance based on your facility piping configuration and existing compressed air infrastructure.

Q: How long does installation and commissioning take for the EPA.ES-3C114 blow molding machine?
A: A typical installation and commissioning timeline for the EPA.ES-3C114 ranges from 5 to 10 working days, depending on facility readiness, utilities availability, and whether molds are pre-qualified or require on-site adjustment. Facilities that have all utilities including compressed air, cooling water, and electrical supply commissioned before machine arrival, and that have operators available full-time during commissioning, consistently achieve the shorter end of this timeline. Ever-Power provides commissioning support and operator training documentation to facilitate a thorough startup process, and remote technical support is available throughout the commissioning period for installations where on-site support is not included in the purchase package.

问:EPA.ES-3C114 化妆品瓶吹塑机可以生产不规则形状的瓶子吗?
答:是的,生产复杂不规则形状的瓶子是EPA.ES-3C114平台的一大设计优势,并在其产品规格中明确列出。该机器采用伺服控制的拉伸杆系统、精确的吹塑压力管理和稳定的冷却水温度控制,能够稳定生产非圆柱形瓶身,包括椭圆形截面、不对称形状、深凹槽和轮廓瓶身等,这些对于性能较弱的设备来说都是难以实现的。许多客户已经证实了该机器能够生产其他同类机器无法生产的瓶型。为了验证特定复杂瓶型的设计,我们建议您在确认购买前提交瓶身图纸进行技术审核。

问:EPA.ES-3C114 型吹塑机的典型模具更换时间是多少?
答:经验丰富的操作员通常可在 2 至 4 小时内完成 EPA.ES-3C114 的完整模具更换,包括吹塑模具拆卸、新模具安装、冷却水重新连接、参数加载和首件检验。首次更换新模具可能需要额外时间进行初始参数优化。如果工厂能够有序地存放模具,并为每种瓶型预先记录参数配方,同时使用机器的配方存储功能,则通常能够将更换时间缩短至该范围的下限。对于化妆品和日用化学品包装生产线上频繁更换瓶型的工厂,建议进行专门的更换培训并制定标准化的更换程序文件。

问:EPA.ES-3C114吹塑机符合哪些认证和质量标准?
答:EPA.ES-3C114 采用 Ever-Power Machinery 平台制造,符合国际质量标准。Ever-Power Machinery 拥有多项国家实用新型专利,其产品系列中的相关型号已获得 CE 认证,详情请参阅公司资质证书文件。对于受监管市场中需要特定安全认证或文件以进行进口的买家,请联系我们的销售团队索取适用于 EPA.ES-3C114 的最新认证文件包,并确认哪些认证符合您目的地市场对工业吹塑机进口的监管要求。

问:EPA.ES-3C114 与其他用于化妆品包装的吹塑机相比如何?
答:在用于化妆品包装的主要吹塑机类型中,EPA.ES-3C114 是一款两段式注塑拉伸吹塑机 (ISBM),可实现自动化瓶子生产中最高的瓶体透明度、瓶颈精度和壁厚一致性。与挤出吹塑机 (EBM) 相比,它可实现零飞边,并具有更优异的瓶颈加工精度。与单段式注塑吹塑机 (IBM) 相比,两段式结构能够更好地优化瓶坯温度,并支持化妆品和日用化学品领域更高的产量。对于需要高品质透明 PET 或 PETG 化妆品瓶且瓶盖密封性能精准的品牌而言,这款两段式拉伸吹塑平台在整体包装质量和生产效率方面始终优于其他替代方案。

问:EPA.ES-3C114吹塑机的现场应该储备哪些备件?
答:EPA.ES-3C114 推荐的现场备件库存包括:所有加热区域的红外加热灯、吹气阀密封件和 O 型圈、拉伸杆端头、预成型件支架主轴、低压和高压系统的空气滤芯、冷却水电磁阀以及最常用的伺服驱动器和 PLC 保险丝。备有这些易损件和高风险部件,可以让您的维护团队在无需等待国际备件交付的情况下,解决最常见的生产中断问题。购买 EPA.ES-3C114 时,我们的技术团队可以根据您计划的年产量和轮班安排,为您提供一份专属的备件清单。

日用化工化妆品瓶吹塑机

用户评价

Rajesh Patel,印度每日化学工业
“总体来说,这台机器很不错。去年我们在孟买的洗发水生产线上购买了ES-3C114型号的机器。在我们的生产条件下,产量一直稳定在每小时2300到2350瓶左右,非常接近额定产量2400瓶。与我们之前的机器相比,能耗明显降低,这一点非常重要,因为这里的电费很高。唯一不足之处是售前沟通有时可以更快一些,但售后技术团队在我们有任何疑问时都能及时响应。我们订购的备件在两周内就到货了,这符合我们的计​​划安排。下次扩建生产线时,我们一定会再次考虑Ever-Power的机器。”

安娜·卡瓦略,巴西化妆品包装行业
“我们在圣保罗郊外的工厂里使用三台这样的机器,为几个巴西美妆品牌生产化妆品瓶。我们选择Ever-Power的原因是他们擅长处理不规则形状的瓶身,而他们也确实做到了这一点。我们生产一种特殊的椭圆形截面精华液瓶,我们测试过的其他两个品牌的机器都无法胜任,但ES-3C114能够稳定地生产这种瓶子,初始设置后无需任何重大调整。冷却水温度控制非常稳定,这对处理不规则形状的瓶子非常有帮助。运行14个月后,我们非常满意。我们的质量不合格率低于1.2%,这是我们使用任何设备生产这种瓶子时取得的最佳成绩。”

Budi Santoso,个人护理包装,印度尼西亚
“运输物流协调非常顺利。考虑到机器重达4000公斤,我们原本担心运到雅加达工厂的时间,但出口文件齐全准确,机器也按时在承诺的时间内送达。安装过程也很顺利,调试期间的远程技术支持非常到位。我们已经用这台机器生产300毫升PETG材质的沐浴露瓶大约六个月了,瓶身透明度非常好。我们的零售客户对瓶子外观的改进给予了积极评价,比我们之前的供应商的产品要好得多。建议的8到12摄氏度的冷却水温度范围非常适合我们的PETG生产条件。”

米格尔·托雷斯,墨西哥化妆品包装行业
“在为我们位于墨西哥城附近的工厂新建化妆品包装生产线选择 Ever-Power 之前,我们评估了四家吹塑机供应商。EPA.ES-3C114 的价格很有竞争力,但真正让 Ever-Power 脱颖而出的是他们在评估过程中提供的技术支持。在购买之前,他们针对我们特定的 PET 等级提供了详细的工艺参数建议,这让我们确信他们真正了解我们的应用需求。我们已经运行了五个月,生产 150 毫升到 800 毫升的乳液瓶,一旦保存了参数配方,不同瓶型之间的切换就非常简单。维护团队发现这台机器易于操作,这对于我们服务团队在计划停机期间的工作流程至关重要。”

阮氏兰,越南合同包装行业
“我们在河内附近经营一家中型个人护理包装代工企业,大约十个月前,我们为化妆品瓶生产线增添了第三台设备——EPA.ES-3C114。说实话,这台机器的质量与我们之前使用的两台Ever-Power设备一样出色,这两台设备已经运行了三年,从未出现过重大问题。伺服驱动系统明显比我们之前使用的老式液压设备安静得多,这改善了操作人员的工作环境。最让我们印象深刻的是加热区的稳定性。我们实行16小时轮班制,整个班次的温度稳定性都非常好,这直接减少了我们的质量抽样频率,节省了质检时间。就投资而言,物有所值。”

陈伟,中国化妆品包装行业
“我们在广州的化妆品包装厂使用EPA.ES-3C114已经大约八个月了,说实话,这是我们近期做出的最明智的设备决策之一。我们主要生产200毫升至500毫升的PET材质爽肤水和乳液瓶,瓶与瓶之间的一致性非常好。瓶颈的精度对我们来说尤为重要,因为我们使用的泵盖对公差要求非常严格,而自安装以来,我们几乎没有遇到过因瓶颈泄漏而导致的退货。机器的安装调试,包括操作员培训,大约只用了五天时间就完成了,而且提供的文档非常详尽,我们的工程师可以独立完成大部分参数的调整。”

Mehmet Yilmaz,土耳其高级化妆品包装
“我们在伊斯坦布尔的工厂为多家欧洲和国内美妆品牌生产高端护肤品包装。我们之所以选择购买EPA.ES-3C114,主要是因为它能够处理不规则形状的瓶子,而我们的欧洲客户越来越多地要求使用这种形状的瓶子,以实现高端产品的差异化。在过去九个月的生产过程中,我们尝试了12种不同的瓶子设计,每一种复杂的形状都轻松应对。最初,我们的加热区传感器出现问题,但客服响应迅速,更换的部件在九个工作日内就送到了,包括清关在内。考虑到是从墨西哥发货,这样的速度完全可以接受。总而言之,对于我们的应用领域来说,这是一台非常可靠的机器。”

Sipho Dlamini,日化包装,南非
“这台机器在我们位于豪登省的工厂已经运行了近一年,每天都在生产化学品瓶。它3240毫米 x 1800毫米的占地面积正好符合我们可用的厂房空间,这正是我们工厂布局的关键限制因素。我们生产的200毫升洗手液瓶的产量一直稳定在每小时2380瓶左右。最初,我们对3200升/分钟的高压耗气量所需的空气压缩机尺寸有一些疑问,技术团队提供了清晰的指导,帮助我们确定了合适的压缩机投资。冷却系统一直运行良好,这一点非常重要,因为我们这里的环境温度在夏季会对水冷系统构成挑战。这台机器完全满足了我们的生产需求。”

Maria Santos,个人护理包装,菲律宾
“我们位于马尼拉的工厂为东南亚多家连锁超市生产自有品牌个人护理瓶。七个月前,我们购置了EPA.ES-3C114注塑机,用于替换老旧设备,生产效率显著提升。之前的机器在类似的模腔数量下,每小时产量约为1600瓶,而现在每小时产量提升至2400瓶,极大地提高了我们的产能利用率。尽管产量更高,但能耗却更低,这一点令我们的运营团队非常满意。该机器兼容多种PET树脂,这对于我们客户使用不同规格的树脂来说非常实用。基于此次的成功经验,我们已经在计划下一财年购置第二台机器。”

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