EPA.FS-1CG130 全自动吹塑成型机，适用于婴儿奶瓶和PP瓶
EPA.FS-1CG130全自动婴儿奶瓶及PP瓶吹塑机是一款专业级自动吹塑机，专为生产多种形状和材质的容器而设计。该机能够高效生产各种规格的奶瓶、PP瓶和异形工艺瓶，代表了精密塑料吹塑机技术的标杆。
The EPA.FS-1CG130 Fully Automatic Blow Molding Machine for Baby Bottles and PP Bottles is a professional-grade automatic blow molding machine engineered for the production of multi-shape and multi-material containers. Designed to efficiently produce feeding bottles, PP bottles, and special-shaped craft bottles across various specifications, this machine represents the benchmark in precision plastic blow molding machine technology. The series spans multiple models - including EPA.FS-1CG150, EPA.FS-1CG196, EPA.FS-1CG220, and advanced multi-station configurations with container capacities ranging from 1,000 ml to 15,000 ml, and a maximum theoretical output of up to 2,800 bottles per hour on high-speed models such as the EPA.JS-4C114. The blowing pressure remains stable at 30-35 kg/cm2, and the precision cooling system maintains temperatures between 8-12 degrees C, ensuring uniform wall thickness and a flawless, smooth surface finish across every production cycle.
As a fully automatic blow molding machine built for demanding industrial environments, the EPA.FS-1CG130 serves a broad range of application scenarios. Its stable performance and exceptional product consistency make it the preferred PET bottle blow molding machine for manufacturers in the infant care sector, where safety and dimensional accuracy are non-negotiable. The machine is equally at home in daily-use packaging lines, craft bottle production facilities, pharmaceutical container plants, and premium cosmetics packaging operations. With one-cavity construction and a preform holder capacity of 50 units, this injection stretch blow molding machine is optimized for high-consistency, low-defect runs. Whether you are scaling up infant formula bottle production or launching a specialty craft container line, the EPA.FS-1CG130 delivers the reliability, adaptability, and output quality that modern blow molding machine suppliers and end-users demand.
技术参数
| 婴儿奶瓶和PP瓶吹塑机 | |||
|---|---|---|---|
| 模型 | 单元 | EPA.FS-1CG130 | |
| 成型 | 夹紧行程 | 毫米 | 150 |
| 模具开口距离 | 毫米 | 330 | |
| 模具近距离 | 毫米 | 180 | |
| 拉伸笔画 | 毫米 | 350 | |
| 模具开口距离 | 毫米 | 50 | |
| 模具近距离 | 毫米 | 130 | |
| 预成型件支架 | 50 | ||
| 龋齿 | 1 | ||
| 容器 | 最大容器容积 | 毫升 | 1500 |
| 颈部直径范围 | 毫米 | 98 | |
| 最大容器直径 | 毫米 | 110 | |
| 最大容器高度 | 毫米 | 250 | |
| 理论产出 | 良性前列腺增生 | 700 | |
| 电气系统 | 最大加热功率 | 千瓦 | 16 |
| 加热功率 | 千瓦 | 10 | |
| 空气系统 | 工作压力 | kg/cm² | 7 |
| 低压空气消耗 | 升/分钟 | 800 | |
| 吹气压力 | kg/cm² | 35 | |
| 高压空气消耗 | 升/分钟 | 1200 | |
| Cooling water | 工作压力 | kg/cm² | 5-6 |
| 温度 | 摄氏度 | 8-10 | |
| 流速 | 升/分钟 | 30 | |
| 机器 | 尺寸（长*宽*高） | 毫米 | 3160*1500*1800 |
| 重量 | 公斤 | 2000 | |
Features of the EPA.FS-1CG130 Fully Automatic Blow Molding Machine
1. 对多种类型瓶坯生产具有广泛的适应性
The EPA.FS-1CG130 series supports the production of a wide variety of containers, including baby bottles, PP bottles, craft bottles, and special-shaped bottles, with capacities spanning from 1,000 ml to 15,000 ml. Models such as the EPA.FS-1CG196 and EPA.P.FS-2C150(L) accommodate bottle heights up to 330 mm and diverse neck finish requirements. This baby bottle blow molding machine excels in high-consistency manufacturing of complex special-shaped and feeding bottles, demonstrating the exceptional adaptability that sets this preform bottle machine series apart from conventional plastic blow molding machine alternatives on the global market.
2. 高效节能
The equipment covers a heating power range from 10 kW to 42 kW across the series, with blowing pressure stabilized at 30-35 kg/cm2 for consistent blow quality on every cycle. High and low-pressure air consumption can be accurately adjusted to match production demands, achieving significant energy savings versus older generation machines. The cooling water system maintains a precise temperature of 8-12 degrees C at a flow rate of 30 L/min, ensuring uniform preform cooling, reducing deformation risk, and improving product yield. This automatic blow moulding machine delivers fully automated precision control for demanding industrial blow molding machine applications.
3. 运行稳定，生产适应性强
Built with international-brand components throughout, the EPA.FS-1CG130 ensures low failure rates and easy day-to-day maintenance. A maximum mold opening distance of 635 mm on select series models, combined with balanced clamping force, supports quick mold changeovers and flexible multi-type bottle production schedules. Machine weights across the series range from 2,000 kg to 7,500 kg, with compact footprints designed to suit a variety of workshop layouts. The result is an industrial blow molding machine that operators can confidently run around the clock with minimal downtime.
4. 出色的输出质量
Capable of steadily processing materials including PP and PET, the machine consistently produces bottles with precise neck dimensions, uniform wall thickness, and high optical transparency. Every unit meets the stringent quality standards required for infant products and premium craft packaging. The EPA.FS-1CG130 PP bottle blow molding machine is particularly suited to manufacturing feeding bottles, decorative craft bottles, and special-shaped containers. The finished products feature smooth surfaces and consistent geometry, satisfying the dual requirements of appearance and functionality demanded by high-end global markets and discerning OEM customers.
5. Fully Automatic Design Reduces Labor and Boosts Efficiency
As a fully automatic blow molding machine, the EPA.FS-1CG130 drastically reduces dependence on manual labor throughout the production cycle. Automated preform loading, heating, stretching, blowing, and bottle ejection are seamlessly integrated into a single continuous process. This eliminates operator error at critical production stages, improves output consistency, and significantly raises throughput per labor hour. For factory managers seeking to scale operations or tighten quality control, this high-speed blow molding machine architecture represents a compelling upgrade over older semi-automatic or manual systems in any modern plastic bottle manufacturing environment.
6. Broad Application Range Across Industries
The EPA.FS-1CG130 serves an exceptionally wide range of industries and bottle types. From infant feeding bottles and pharmaceutical PP containers to premium cosmetic packaging and decorative craft bottles, this custom blow molding machine is configured to address the most exacting application requirements. Its compatibility with multiple resin types, including PET, PP, and multi-material preforms, means buyers from the beverage, healthcare, food, personal care, and specialty packaging sectors can all leverage this machine within a single production platform. It is among the most versatile types of blow molding machine available at this output class.
Working Principle of EPA.FS-1CG130 Plastic Blow Molding Machine
1. Raw Material Preparation
The raw materials for this two-stage blow molding machine, primarily PP, PE, and PET resins, undergo rigorous screening, blending, feeding, melting, and plasticizing before entering the production process. Strict quality control at the material intake stage ensures that every batch meets the resin grade and purity requirements specified for infant-grade and pharmaceutical-grade packaging applications, establishing a consistent quality baseline for every production run of this plastic blow molding machine.
2. 注塑成型
During the injection molding stage, the thoroughly prepared raw materials are fed into the injection molding unit, where they are heated, melted, and plasticized before being injected under controlled pressure into precision molds. Temperature, pressure, and injection speed parameters are monitored and regulated in real time throughout this phase. The result is a dimensionally accurate preform that forms the structural foundation for the final bottle produced by this injection blow molding machine platform.
3. 预热
After injection molding, the formed preforms are transferred to the preheating zone, where an infrared heating system raises their temperature uniformly, with particular attention to the wall thickness regions. This preheating step is critical in the blow molding machine process because it significantly enhances the plasticity and flexibility of the preform material. Precise temperature uniformity at this stage directly influences the final wall thickness distribution and optical clarity of the finished container output by this automatic PET blow molding machine.
4. 吹塑成型
In the blow molding stage, the properly preheated preforms are placed into the blowing mold station. The machine first extends a stretch rod to axially orient the preform, then introduces high-pressure air at 35 kg/cm2 to radially inflate it to the precise shape of the mold cavity. Precise control of stretch timing, blow pressure, and mold clamping force at this stage of the injection stretch blow molding machine process is what ultimately determines the dimensional accuracy, surface quality, and structural integrity of every bottle produced.
Applications of EPA.FS-1CG130 Baby Bottle Blow Molding Machine
1. 婴幼儿护理产品
This baby bottle blow molding machine is purpose-built for the stringent demands of infant product manufacturing. Using food-grade PP and PPSU materials, it produces feeding bottles, sippy cups, and nursing accessories with smooth, burr-free edges, high clarity, and consistent neck dimensions. Every bottle meets the elevated safety and dimensional accuracy standards required for mother and child product lines sold in regulated markets across North America, Europe, and Asia.
2. 药品和医疗包装
The EPA.FS-1CG130 PET bottle blow molding machine is well suited for manufacturing medical-grade PP bottles, oral medication containers, eye drop bottles, and laboratory sample vials. Its precise neck dimension control and consistent wall thickness ensure tight sealing compatibility with pharmaceutical caps and dispensing systems. The machine's hygienic, no-hand-contact production process supports GMP compliance requirements for pharmaceutical and healthcare packaging facilities worldwide.
3. Cosmetics and Personal Care Packaging
High-end cosmetics brands require plastic bottle blow molding machine output that delivers both visual brilliance and dimensional precision. The EPA.FS-1CG130 produces lotion bottles, serum flacons, shampoo containers, and perfume-style vessels with exceptional surface clarity, uniform wall thickness, and exquisite aesthetic finishes. Its special-shaped bottle capability allows brands to develop custom, brand-differentiated packaging forms that stand out on retail shelves in competitive personal care and beauty markets.
4. 食品和饮料包装
The bottle blow molding machine excels in producing food-contact PET and PP containers for condiments, sauces, fruit juices, flavored water, and edible oil products. Its stable blowing pressure and precision temperature management ensure that container walls meet food safety standards for both appearance and structural integrity. The machine's multi-model series capability means that producers can transition between bottle volumes and shapes quickly, supporting fast-moving SKU portfolios in competitive food and beverage retail environments.
5. Craft, Gift, and Decorative Bottle Production
One of the standout strengths of this custom blow molding machine is its proven capability for producing artisan-quality craft bottles and special-shaped decorative vessels. Whether for spirit bottles, artisanal food gift packaging, seasonal collector containers, or premium souvenir products, the EPA.FS-1CG130 handles complex geometries and demanding surface finish requirements that would challenge less capable machines. Its high transparency output and exquisite design reproduction make it a preferred tool for creative packaging studios globally.
6. Health and Wellness Supplement Containers
The growing nutraceutical and wellness sector demands packaging that communicates purity, safety, and premium quality. This PP bottle blow molding machine handles the full range of health supplement container formats, from wide-mouth protein powder tubs to narrow-neck vitamin capsule bottles. Its precision neck tooling ensures leak-proof compatibility with child-resistant caps and induction sealing systems, while its high-clarity output supports on-shelf product visibility and brand presentation that drives consumer purchase decisions in health retail channels.
7. Agricultural and Industrial Chemical Bottles
The blow molding machine's capacity to work with chemical-resistant resins such as HDPE and PP makes it equally effective for producing agricultural pesticide containers, industrial lubricant bottles, and specialty chemical packaging. These applications demand high structural rigidity, chemical compatibility, and consistent wall thickness to prevent leakage during storage and transportation. The EPA.FS-1CG130's precise process control and robust construction make it a reliable choice for industrial blow molding machine applications in agricultural input and chemical distribution industries.
8. Household and Cleaning Product Containers
Major household brand manufacturers, including clients of our blow molding machine suppliers network, deploy the EPA.FS-1CG130 for high-volume production of detergent bottles, fabric softener containers, cleaning spray bottles, and personal hygiene product packaging. The machine's consistent output quality and rapid cycle times keep pace with the demanding production schedules of large-format consumer goods manufacturers, while its energy-saving design helps reduce the per-unit energy cost in high-volume production environments across the daily chemicals packaging industry.
EPA.FS-1CG130 PP Bottle Blow Molding Machine Parts
喂料系统
The feeding system is composed of both steering and electric drive components, including the hopper, preform conveyor, orientator, and gravity rails. This system automatically sorts, aligns, and feeds hollow preform blanks into the blow molding machine in the correct orientation. Reliable feeding at high speeds is essential for sustained output rates, and the EPA.FS-1CG130 feeding system is engineered to handle PP and PET preforms of the specified dimensions without jamming or misfeeds during extended production runs.
预成型倾斜器
For PET bottle production applications, the machine incorporates a preform tilter mechanism that automatically supplies preforms in the correct orientation to the hopper intake. This component eliminates the need for manual preform positioning, reducing labor requirements and the risk of contamination or damage to the preform neck finish area. Precise tilter operation at the specified preform holder capacity of 50 units ensures uninterrupted flow into the heating and blowing stations of this automatic PET blow molding machine.
Infrared Heating System
The infrared heating module is a critical precision component of the blow molding machine process in this model. Operating at a maximum heating power of 16 kW and a standard heating power of 10 kW, it uniformly raises the preform temperature profile along the body while protecting the neck finish area from thermal deformation. Multiple individually controlled heating lamps allow zone-by-zone temperature profiling, which is especially important when producing complex special-shaped bottles or processing materials with narrow thermal processing windows such as PP and PPSU.
压缩站
The compressor station is the pressure heart of the EPA.FS-1CG130 blow molding machine system. It houses screw compressors, booster pumps, steering valves, connecting hardware, and an air tank sized to maintain steady pressure delivery. The station provides low-pressure air at 7 kg/cm2 for preform transport and machine actuation, plus high-pressure blowing air at 35 kg/cm2 for the bottle forming stage. Stable pressure output throughout the blow molding machine process is essential for achieving consistent bottle wall thickness and neck finish accuracy across full production shifts.
水冷系统
The water cooling system dissipates the heat generated during each blow molding cycle by circulating chilled water through mold cooling channels at a controlled operating pressure of 5-6 kg/cm2, a temperature of 8-10 degrees C, and a flow rate of 30 liters per minute. Rapid and uniform mold cooling is what enables the machine to release fully solidified bottles quickly, supporting higher throughput rates while preventing deformation, warping, and surface defects that would result from insufficient cooling during production.
瓶子出口输送机
Once the blow molding cycle is complete and the mold opens, the finished bottles are transferred by the exit conveyor system to the downstream process, whether that is filling, labeling, inspection, or accumulation for packing. The conveyor design can be adapted to match the bottle geometry and production layout requirements of each installation. Smooth, reliable bottle transfer at this stage prevents surface scratching, tip-over, or jamming that could cause production stoppages or cosmetic defects in the finished packaging units from this plastic bottle blow molding machine.
PLC控制系统
The EPA.FS-1CG130 is controlled by a modern PLC-based automation platform with a touchscreen HMI interface that provides centralized, intuitive command over all machine parameters: preform feeding speed, heating zone temperatures, stretch rod timing, blow pressure, mold clamping force, and cooling duration. Operators can store, recall, and replicate production recipes for different bottle SKUs with minimal retooling effort. This control architecture is central to the fully automatic blow molding machine's ability to deliver reproducible quality at scale across multi-shift production environments.
拉伸吹气站
The stretch-blow station is where the actual transformation of preform into finished bottle occurs in this injection stretch blow molding machine. A servo-driven stretch rod descends through the preform during the blow phase, axially orienting the material at the same moment that radial air pressure inflates it into the mold cavity. This biaxial orientation process is what gives PET and PP bottles produced on the EPA.FS-1CG130 their superior clarity, barrier properties, and impact resistance compared to non-stretched blow molding machine output of comparable wall thickness.
兼容的原材料
PET（聚对苯二甲酸乙二醇酯）
PET is the most widely used material in automatic PET吹塑机 production globally. It offers excellent optical clarity, high barrier properties against moisture and oxygen, and outstanding impact resistance at low wall thicknesses. PET is the material of choice for beverage bottles, food-grade containers, and pharmaceutical packaging where product visibility and content protection are paramount. The EPA.FS-1CG130 is optimized for PET processing, delivering exceptional surface finish and dimensional accuracy in every cycle.
PP（聚丙烯）
Polypropylene is the primary material for baby bottle production in this PP bottle blow molding machine. PP is FDA-approved for food contact, BPA-free, and resistant to high temperatures, making it compatible with sterilization processes required for infant feeding products. Its combination of toughness, chemical resistance, and processability make PP the go-to resin for baby care, pharmaceutical, and food packaging applications where safety regulations are strictest and consumer trust is non-negotiable.
PC（聚碳酸酯）
Polycarbonate offers exceptional impact strength, heat resistance, and optical clarity, making it suitable for premium water bottles, laboratory containers, and durable specialty packaging. The EPA.FS-1CG130 can process PC preforms where product design calls for the exceptional mechanical performance and glass-like transparency that PC delivers. PC processing requires precise temperature management, and the machine's accurate infrared heating system is well suited to handling this demanding engineering-grade thermoplastic resin.
PE (Polyethylene)
Polyethylene, encompassing both HDPE and LDPE grades, is a versatile packaging material known for its chemical resistance, flexibility, and low moisture vapor transmission rate. It is commonly processed on extrusion blow molding machine platforms, though injection blow molding machine configurations can also handle PE materials effectively for smaller, more precise container formats. Applications include household chemical containers, agricultural product bottles, and personal care packaging requiring good squeeze characteristics and chemical barrier performance.
Tritan（共聚酯）
Tritan is an advanced copolyester resin developed specifically for food-contact applications requiring absolute BPA-free certification, high clarity, and exceptional durability. It is increasingly preferred for premium reusable water bottles, baby feeding products, and high-end drinkware where consumers demand both safety assurance and visual appeal. Processing Tritan on the EPA.FS-1CG130 fully automatic blow molding machine yields containers with outstanding scratch resistance, dishwasher durability, and crystal-clear aesthetics that command premium retail positioning.
高密度聚乙烯和低密度聚乙烯
High-Density Polyethylene provides a superior strength-to-density ratio and excellent resistance to solvents, acids, and bases, making it the dominant resin in industrial containers, cleaning product bottles, and agricultural packaging. Low-Density Polyethylene offers greater flexibility and transparency, suited to squeeze bottles and cosmetic tubes. The EPA.FS-1CG130 blow molding machine series supports both HDPE and LDPE processing, giving operators the flexibility to diversify their container portfolio across industrial, consumer, and specialty packaging market segments.
PPSU（聚苯砜）
PPSU is the gold standard material for premium baby bottles and medical devices requiring repeated high-temperature sterilization. It withstands repeated autoclave cycles, boiling, and microwave sterilization without degradation, yellowing, or material migration. PPSU also offers excellent impact resistance and a natural amber transparency that many consumers associate with premium quality. When processed on this baby bottle blow molding machine, PPSU yields feeding bottles that satisfy the most demanding pediatric safety and durability standards in global markets.
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挤出吹塑成型与注塑拉伸吹塑成型
Blow molding is a foundational process in plastic manufacturing, widely employed for producing bottles, containers, and industrial components across dozens of industries. Among the different types of blow molding machine processes available today, Extrusion Blow Molding (EBM) and Injection Stretch Blow Molding (ISBM) represent the two most significant production technologies. Selecting the right method for your business depends on a careful evaluation of product requirements, material compatibility, tooling investment, output clarity, and production scalability. Understanding the core differences between these two blow molding machine process types will help you make the best capital investment decision for your operation.
什么是挤出吹塑成型（EBM）？
Extrusion Blow Molding is a process in which plastic resin is melted and continuously extruded through a die head to form a hollow tube of molten material called a parison. This parison is then clamped between two mold halves and inflated with compressed air to take on the shape of the surrounding mold cavity. Once the material has cooled and solidified, the mold opens and the finished product is ejected. Extrusion blow molding machines are among the most widely deployed plastic blow molding machine types in global manufacturing.
循证医学的关键特征：
- Well-suited for producing hollow plastic objects such as industrial containers, automotive fluid reservoirs, and packaging bottles in HDPE, LDPE, PP, and PVC materials.
- Capable of producing large, complex shapes with relatively uniform wall thickness at high production speeds and with lower tooling investment.
- The shorter cycle time and lower mold cost make extrusion blow molding machine systems attractive for large-volume, lower-precision packaging applications.
Primary Industries Using EBM:
- 包装： Shampoo bottles, household detergent containers, dairy bottles, and edible oil jugs.
- 汽车行业： Fuel tanks, windshield washer fluid reservoirs, and coolant overflow bottles.
- Medical and Industrial: Large-volume pharmaceutical containers and chemical storage vessels.
What is Injection Stretch Blow Molding (ISBM)
Injection Stretch Blow Molding is a two-stage process in which PET or PP preforms are first precision-injection-molded to exact dimensions, and then reheated and biaxially stretched and blown into the final bottle shape within a precision blow mold. The EPA.FS-1CG130 operates on ISBM principles as a two-stage automatic blow molding machine, first processing preforms and then executing the stretch-blow cycle. This biaxial orientation of the plastic material during the blow stage is what delivers the superior material properties and optical qualities that distinguish ISBM output from all other blow molding machine types.
Key Advantages of ISBM:
- Superior Clarity and Strength: Biaxial orientation aligns the polymer chains in both the axial and radial directions, producing bottles with outstanding optical transparency, barrier properties, and drop impact resistance that are simply not achievable with an extrusion blow molding machine process.
- Precise Wall Thickness Control: The injection-molded preform provides an extremely consistent and dimensionally accurate starting point, resulting in highly uniform wall thickness distribution across every bottle produced by this automatic PET blow molding machine.
- Better Material Efficiency: The precise preform design and biaxial orientation allow thinner walls to achieve the same performance as thicker EBM walls, reducing material cost per bottle in high-volume runs.
- Excellent Neck Finish Accuracy: The injection-molded neck finish area of ISBM preforms is dimensionally superior to the pinch-trimmed necks common in EBM output, ensuring reliable cap thread engagement and leak-proof sealing in pharmaceutical and baby bottle applications.
Primary Industries Using ISBM:
- 饮料： PET water bottles, carbonated soft drink containers, and juice packaging.
- 制药： Medicine bottles, oral liquid containers, and eye drop vials.
- Cosmetics and Baby Care: Lotion bottles, baby feeding bottles, and premium personal care packaging.
EBM 与 ISBM：并排比较
| 特征 | 挤出吹塑成型（EBM） | 注塑拉伸吹塑成型（ISBM） |
|---|---|---|
| 使用的材料 | 高密度聚乙烯（HDPE）、低密度聚乙烯（LDPE）、聚丙烯（PP）、聚氯乙烯（PVC）。 | PET, PP, PPSU, Tritan |
| 产品类型 | 大型、空心、复杂的形状 | Clear, lightweight, high-precision bottles |
| 生产成本 | 较低的初始模具投资 | Higher investment, highly efficient at scale |
| 壁厚 | 均匀但精度较低 | 高度精确且一致 |
| 清晰度和力量 | 清晰度适中，强度良好 | High clarity, excellent barrier and strength |
| 应用程序 | 工业、汽车、包装 | Food, beverage, pharmaceutical, cosmetics, baby care |
EPA.FS-1CG130 PET Blow Molding Machine Maintenance
1. Daily Inspection of Air and Water Systems
Before starting each production shift, inspect all pneumatic connections, air filters, and water cooling circuits for leaks, blockages, and pressure deviations. Verify that the cooling water temperature is maintaining the specified 8-10 degrees C range and that the operating pressure remains within the 5-6 kg/cm2 specification. Catching pressure drops or temperature drift early prevents costly defect batches and protects downstream blow molding machine parts from stress overload during production cycles.
2. Regular Cleaning of Heating Lamps and Reflectors
Infrared heating lamp surfaces and their reflector panels accumulate dust, resin vapor deposits, and oxidation over time, reducing heating efficiency and causing uneven temperature distribution across the preform. Clean the heating zone components with a dry, lint-free cloth at least weekly, and replace any lamps showing visible darkening or reduced output intensity. Consistent heating uniformity is critical for producing baby bottles with even wall thickness and without surface blemishes on this automatic blow molding machine.
3. Periodic Mold Maintenance and Cavity Inspection
Inspect blow mold cavities for surface scratches, corrosion, mold release buildup, and vent blockages on a regular maintenance schedule. Blocked vents trap air during the blow molding process and cause surface defects or incomplete bottle formation. Apply appropriate mold release agents as specified, and polish cavity surfaces when surface roughness begins to affect bottle finish quality. Proper mold care directly determines the aesthetic consistency and dimensional accuracy of every bottle produced by this PET bottle blow molding machine.
4. 机械驱动部件的润滑
The EPA.FS-1CG130 incorporates multiple mechanical drive systems for mold clamping, stretch rod actuation, and preform transfer. These components require proper lubrication at the intervals specified in the machine's maintenance schedule. Use only the lubricant grades recommended by the manufacturer for each component. Under-lubricated moving parts generate excessive wear, increased vibration, and eventual component failure that can cause unplanned downtime on this fully automatic blow molding machine production line.
5. Calibration of Control System and Sensors
Schedule periodic calibration checks of all temperature sensors, pressure transducers, and position sensors integrated into the PLC control system of this automatic blow molding machine. Sensor drift, especially in temperature measurement, can cause systematic product defects that are difficult to diagnose without comparative calibration data. Verify that alarm thresholds are correctly configured and that the control system accurately reflects the actual physical process conditions during a live production verification run at least once per month.
6. Preform Storage and Quality Control Incoming Inspection
Machine performance is only as good as the preform quality fed into it. Establish a structured incoming quality control process for all preform deliveries, checking dimensions, resin grade, moisture content, and visual defects before use. Store preforms in a cool, dry, clean environment away from UV exposure to prevent resin degradation prior to processing. Feeding moisture-absorbed or dimensionally inconsistent preforms into this plastic blow molding machine will produce rejects regardless of how well the machine itself is calibrated and maintained.
婴儿奶瓶吹塑机模具特点
预成型注塑模具
双片式模唇设计
The die lip of the preform injection mold is engineered as a two-component assembly that guarantees co-axiality of the preform finish and gate area during the injection molding cycle. This precise axial alignment is the foundation of neck finish dimensional accuracy in the final blow-molded bottle, directly affecting closure compatibility and leak-proof performance in the infant care and pharmaceutical packaging applications served by this blow molding machine.
Optimized Cooling Channel Layout
The internal cooling water channels are designed to deliver uniform heat removal across the entire preform cavity, maximizing the cooling rate and shortening the injection cycle time. A faster and more uniform cooling cycle directly translates to higher throughput capacity and reduced crystallinity variation in the preform, both of which positively impact the final bottle quality when processed through this automatic blow molding machine's stretch-blow station.
Imported Die Steel 2316 for Cavity Components
All cavity-forming components of the preform mold use imported 2316 die steel, which offers superior corrosion resistance, exceptional machinability, and excellent polishability. The 2316 grade is industry-standard for PET and PP preform molds due to its resistance to the condensate moisture and acidic resin gases generated during high-volume injection molding operations in this baby bottle blow molding machine environment.
420 Stainless Steel Structural Components
Core plates, cavity plates, and all load-bearing structural elements are manufactured from 420 stainless steel, chosen for its high hardness after heat treatment and outstanding corrosion resistance. This material selection ensures the mold structure maintains its dimensional integrity through millions of injection cycles, minimizing mold flexure-induced preform defects and extending the overall service life of the tooling investment supporting this blow molding machine operation.
Standard Interchangeable Die Fittings
The preform injection mold uses standardized, interchangeable die components, which simplifies both routine maintenance and cavity replacement when wear occurs in high-production environments. Standardized fittings mean that spare components can be stocked at lower cost and replaced without specialized tooling or long machine downtime. This design philosophy supports the ease-of-maintenance objective that distinguishes Ever-Power blow molding machine manufacturers from competitors using proprietary, non-standard tooling designs.
Multi-Preform Type Single Mold Capability
The advanced mold design allows a single injection mold to produce multiple preform types through hot runner insert changes, enabling manufacturers to consolidate their tooling inventory and produce a broader range of preform specifications without investing in completely separate mold sets. This flexibility is especially valuable for custom blow molding machine buyers who serve multiple bottle formats across different market segments using one production platform.
吹模
高品质钢结构
Blow mold bodies are machined from high-quality tool steel that provides the hardness and surface finish quality necessary for producing baby bottles and craft containers with smooth, defect-free external surfaces. The steel grade selected balances machinability for complex 3D cavity geometries, thermal conductivity for efficient cooling, and surface durability to resist wear from repeated high-pressure bottle forming cycles throughout the service life of this industrial blow molding machine's tooling.
Advanced 3D Software Bottle Design
Every blow mold cavity is designed using state-of-the-art 3D CAD/CAM software that allows precise simulation of the blow-forming process before any cutting steel occurs. This computational design process ensures accurate preform-to-bottle stretch ratios, optimized wall thickness distribution, and correct vent placement, reducing trial-and-error tooling cost during new product introduction. We offer a broad selection of standard bottle designs and full custom design services for bespoke bottle shapes.
Precision CNC Machined Metal Parts
All metal components of the blow mold, including cavity inserts, neck tooling, bottom plugs, and clamping plates, are machined on precision CNC machining centers to tight dimensional tolerances. CNC-machined blow mold components ensure that the mold halves align correctly on every clamping cycle, preventing flash defects at parting lines and ensuring repeatable, high-precision bottle dimensions that meet the strictest quality standards for infant product and pharmaceutical packaging applications on this bottle blow molding machine.
常见故障排除
Issue: Uneven Wall Thickness in Finished Bottles
Cause and Solution: Uneven wall thickness most commonly results from non-uniform preform heating in the infrared zone, a drifting stretch rod position, or inconsistent blow pressure delivery. Begin diagnosis by checking each heating lamp zone's output and reflector cleanliness. Verify that the stretch rod is centered and descending at the programmed speed. Confirm that blowing pressure is holding steady at 35 kg/cm2 throughout the blow phase without pressure fluctuation from the compressor station of this automatic blow molding machine.
Issue: Whitening or Haziness in Bottle Walls
Cause and Solution: Stress whitening or haziness in blow-molded PET or PP bottles is typically caused by over-stretching the material beyond its optimal orientation window or processing preforms that have been inadequately heated. Adjust the heating zone temperature profile to ensure the preform wall reaches the correct processing temperature range before entering the blow station. Also check that the stretch rod descent speed and blow timing are within specification for the material being processed on this plastic bottle blow molding machine.
Issue: Bottle Neck Deformation or Distortion
Cause and Solution: Neck deformation occurs when the preform neck finish area overheats during the infrared heating phase, causing the crystallized neck zone to soften and distort before the blow cycle. Verify that neck protection shields are correctly positioned and functioning in the heating zone. Reduce the heating intensity in the zones closest to the neck finish area of the preform. Also ensure preform holders are correctly sized for the preform neck diameter specifications on this baby bottle blow molding machine configuration.
Issue: Flash or Fins on Bottle Body
Cause and Solution: Flash lines or fins along the blow mold parting line indicate that the mold clamping force is insufficient, the mold halves are misaligned, or the mold parting surfaces are worn or contaminated. Inspect the mold clamping system for adequate force delivery at the specified clamping stroke setting. Check mold alignment pins and bushings for wear. Clean the mold parting surfaces and reseat the mold in the machine to ensure correct alignment of both mold halves during the clamping cycle of this automatic blow molding machine.
Issue: Preform Feeding Jams or Misfeeds
Cause and Solution: Preform feeding disruptions cause production stops and affect throughput on this fully automatic blow molding machine. Common causes include preform size inconsistency from the supplier, an incorrectly adjusted orientator, bent or worn gravity rails, or foreign material in the hopper. Begin troubleshooting by inspecting incoming preform dimensional consistency against specification. Clean the entire preform conveying path and check the orientator adjustment settings for the specific preform body and neck dimensions being run.
Issue: Incomplete Bottle Formation or Short Shots
Cause and Solution: When the blow-molded bottle fails to fully fill the mold cavity, the most likely causes are insufficient blow pressure, blocked mold vents, a defective blow nozzle seal, or a preform that is too cold at the moment of blowing. Verify that the blowing pressure is at the specified 35 kg/cm2 with no pressure drop during the blow hold phase. Clean all mold cavity vent slots. Inspect and replace the blow nozzle seal if leakage is detected during the high-pressure blow phase of this PET bottle blow molding machine's production cycle.
为什么选择 Ever-Power 的 PET 吹塑机？
Mexico Ever-Power ISBM Machinery Co., Ltd is a professional enterprise primarily engaged in the research and development, manufacturing, sales, and international trade of automatic blow molding machines, including Injection Blow Molding Machines, Injection Stretch Blow Molding Machines, and Extrusion Blow Molding Machines. Our product portfolio covers the full range of blow molding machine types, from single-cavity laboratory-scale machines to high-speed multi-station configurations producing thousands of bottles per hour. With convenient logistics infrastructure and extensive international trade experience, Ever-Power delivers complete blow molding machine solutions to customers across more than 30 countries worldwide.
Ever-Power maintains a strong in-house R&D team composed of engineers and technical specialists with deep expertise in injection-blowing machinery and mold engineering. This team brings together theoretical mastery and decades of hands-on production experience to deliver blow molding machine solutions that consistently outperform customer expectations. Our product development process is driven by real-world application feedback from our global customer base, ensuring that every new machine model addresses genuine production challenges faced by packaging manufacturers in competitive markets.
The company's application scope covers pharmaceutical packaging, food and beverage packaging, healthcare product packaging, cosmetics packaging, and specialty consumer packaging. We produce plastic products in volume ranges from 1 ml to 1,000 ml across materials including HDPE, LDPE, PET, PETG, PP, PS, PPSU, PC, Tritan, ABS, PLA, biodegradable corn-based materials, EVA, and PCTG. Ever-Power adheres to the enterprise development principles of self-reliance, integrity, pragmatism, innovation, and responsibility, and is committed to delivering one-stop turnkey blow molding machine project solutions that give our customers a competitive manufacturing advantage in their markets.
Two decades of dedicated blow molding machine development and process engineering expertise delivered into every machine we build. Patented innovations in automatic blow molding machine design, heating systems, and stretch-blow mechanisms protect our technology leadership. Our blow molding machine suppliers network has successfully delivered and commissioned machines in over 30 countries across Asia, Europe, and the Americas. We provide complete one-stop turnkey solutions covering machine supply, mold engineering, installation, commissioning, training, and ongoing technical support.
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常见问题解答
Q1: What types of bottles can the EPA.FS-1CG130 fully automatic blow molding machine produce?
A: The EPA.FS-1CG130 is designed for the production of a wide variety of container types, including infant feeding bottles, PP bottles, PET beverage bottles, pharmaceutical containers, cosmetic packaging, and special-shaped craft bottles. It handles containers with a maximum volume of 1,500 ml, a maximum body diameter of 110 mm, and a maximum height of 250 mm. The machine can process multiple materials, including PP, PET, PPSU, Tritan, and PC, making it one of the most versatile fully automatic blow molding machines in its output class.
Q2: What is the theoretical output capacity of the EPA.FS-1CG130 baby bottle blow molding machine?
答：EPA.FS-1CG130 标准单腔配置的理论产量为每小时 700 瓶。在更广泛的 EPA 吹塑机系列中，多腔和多工位机型的产量显著提高，EPA.JS-4C114 的理论最高产量可达每小时 2,800 瓶。实际生产产量取决于瓶子规格、材料类型、瓶坯质量和生产设施条件。我们的工程团队可以帮助您根据目标产量需求，从该系列中选择合适的机型。
Q3：EPA.FS-1CG130 是否适用于生产食品级和婴儿安全塑料瓶？
答：是的，EPA.FS-1CG130 专为食品级和婴儿安全奶瓶的生产而设计。它可加工包括食品级 PP、PPSU、Tritan 和不含 BPA 的 PET 在内的多种认证树脂。该机器采用非接触式自动化生产工艺，最大限度地降低了污染风险，而精确的温度控制和压力管理系统则确保材料加工始终在安全参数范围内进行。我们在欧盟、美国和日本等受监管市场的客户已成功使用该设备完成了婴儿产品认证生产线的申请。
Q4：EPA.FS-1CG130 的吹气压力是多少？它如何影响瓶子的质量？
答：EPA.FS-1CG130 的吹塑压力为 35 kg/cm²，由机器的调压压缩机组在每个吹塑循环中保持稳定。稳定的高吹塑压力对于实现模腔完全填充、壁厚均匀以及成品瓶表面细节清晰至关重要。吹塑过程中的压力波动是塑料瓶吹塑机生产中造成瓶子缺陷的最常见原因之一，而 EPA.FS-1CG130 的调压输送系统正是为了消除生产过程中的这一变量而设计的。
Q5：两段式吹塑机和一步式ISBM机有什么区别？
答：EPA.FS-1CG130 是一款两段式吹塑机，这意味着瓶坯先通过注塑成型单独生产，然后再送入吹塑单元。这种方式在瓶坯采购方面更加灵活，可以独立优化注塑和吹塑工艺，并且更适用于瓶坯库存管理能够提高效率的大批量生产。一步式注塑拉伸吹塑机将注塑和吹塑集成在一个连续的工艺流程中，无需处理瓶坯，但更适合小批量生产以及生产过程中需要零污染接触的应用。
Q6：更换EPA.FS-1CG130上的模具需要多长时间？
答：EPA.FS-1CG130 的模具更换时间取决于操作人员的经验水平以及出入瓶规格的差异程度。经验丰富的操作人员通常只需一到两个小时即可完成这台全自动吹塑机的模具更换。标准化的模具夹紧系统、便捷的模具安装位置以及井然有序的模具存放方式均有助于最大限度地缩短更换时间。我们建议新用户在安装调试期间参加模具更换培训课程，以便从生产运营之初就建立高效的更换流程。
Q7：EPA.FS-1CG130吹塑机兼容哪些材料？
答：EPA.FS-1CG130 兼容多种热塑性材料，包括 PET、PP、PPSU、PC、Tritan、HDPE 和 LDPE。每种材料都需要特定的加热曲线、拉伸比和吹塑压力设置，这些设置均需在机器的 PLC 控制系统中进行配置。我们的工程团队会在机器调试时提供每种树脂类型的特定工艺参数。如有定制应用需求，客户可在售前阶段咨询我们的技术团队，以确认其计划在此定制吹塑机平台上运行的特定牌号和配方材料的兼容性。
Q8：Ever-Power 是否提供 EPA.FS-1CG130 的定制模具设计和供应？
答：是的。墨西哥永力ISBM机械有限公司为EPA.FS-1CG130及该系列吹塑机所有型号提供完整的定制模具设计、工程仿真和模具制造服务。我们的模具设计团队运用先进的3D CAD和FEM仿真工具，开发能够精确复制复杂瓶型几何形状（包括异形工艺瓶和非对称包装）的吹塑模腔。我们也提供预成型注塑模具。每次交付模具时，我们都会提供完整的模具规格、材料认证和设计图纸，以满足客户的质量文件要求。
Q9：Ever-Power 为 EPA.FS-1CG130 提供哪些售后服务和技术支持？
答：Ever-Power 提供全面的售后支持，包括工厂调试和安装现场操作人员培训、完整的备件库存计划、通过电子邮件和视频通话提供的多语言技术支持，以及针对软件和工艺故障排除的远程诊断协助。随着您生产需求的不断变化，我们的工程团队随时准备协助您进行工艺优化。此外，我们还为希望最大限度延长吹塑成型机制造技术正常运行时间和使用寿命的客户提供定期预防性维护计划。
Q10：EPA.FS-1CG130系列能否通过增加腔体或工作站进行升级？
答：EPA.FS-1CG130 本身是一款单腔吹塑机，专为高精度婴儿奶瓶和特种容器的生产而优化，产能为 700 瓶/小时。对于更高的产量需求，EPA 系列还包括多腔和多工位机型，例如双腔的 EPA.P.FS-2CB130、预成型坯容量为 60 个的 EPA.ES-2C150 以及产能高达 2,800 瓶/小时的四腔 EPA.JS-4C114。我们会与客户合作，在采购时从该系列中选择最合适的吹塑机配置，以满足其当前和未来预计的产量需求，避免在闲置产能上进行过度投资。
用户评价
魏建明 | 婴幼儿产品制造 | 中国
“我们在深圳的奶瓶生产厂使用EPA.FS-1CG130已经近八个月了，不得不说，它的稳定性真的非常出色。我们生产的250毫升PP奶瓶出口到欧盟市场，瓶颈尺寸每次都精准无误。我们下游封盖线的次品率以前在每吨2.11个，自从安装了这台机器后，已经降到了每吨0.41个以下。Ever-Power的安装团队花了整整两天时间调试并培训我们的操作人员。他们的支持非常棒。”
Rajesh Mehta | 药品包装 | 印度
“在选择Ever-Power之前，我们评估了三家吹塑机制造商，我很庆幸我们做了这个决定。我们的应用是生产100毫升至500毫升的PP药品瓶。最终打动我们的是其冷却系统的精准性和模具部件的质量。2316模腔钢材的质量明显优于我们试用的其他竞争对手的产品。我们一直保持着每小时约680瓶的生产效率，这与预期相符。从工厂到我们孟买工厂的物流安排协调有序，按时完成。”
卡洛斯·奥古斯托·费雷拉 | 特种包装 | 巴西
“总体来说，这台机器很不错。我们在圣保罗用它生产PP工艺瓶和异形礼品包装。瓶身表面质量令人印象深刻，非常光滑，即使是复杂形状的瓶子也清晰透亮。安装比预期花费的时间稍长，因为我们的车间需要进行一些电路改造才能满足机器的功率要求，但一旦开始运行，其出色的产品质量就足以弥补等待的不足。如果能提供更详细的葡萄牙语安装说明就更好了，不过客服团队通过电子邮件回复非常及时。四星好评。”
罗伯托·埃斯皮诺萨 | 饮料包装 | 墨西哥
“这台机器的能耗表现着实让我惊喜。我们在瓜达拉哈拉工厂每天两班倒，每班10小时，生产800毫升PET饮料瓶，每月耗电量比我们之前的设备显著降低。冷却系统非常高效。吹塑压力全天稳定在35公斤/平方厘米。我们已经使用这台机器生产了大约五个月，期间没有出现过任何计划外停机。墨西哥Ever-Power公司的售后支持也非常及时，每次我们遇到问题都能得到解答。”
茜蒂拉哈尤 |化妆品包装|印度尼西亚
“我们是一家位于雅加达的化妆品包装供应商，使用EPA.FS-1CG130已经九个月了。这台机器能够生产多种瓶型，效果非常出色。我们生产PET乳液瓶、精华液瓶以及一些高端品牌的异形装饰容器，所有产品的表面光洁度都令人印象深刻。机器比原计划提前到货，调试过程也很顺利。只要操作人员接受过培训，换模过程并不复杂。我们对这次投资非常满意。”
克劳斯·霍夫曼 | 合同包装 | 德国
“我负责德国一家中型包装集团的采购工作，我们为一家代工客户采购了一台EPA.FS-1CG130婴儿奶瓶吹塑机。Ever-Power提供的文档和CE认证文件非常详尽，使我们的内部质量审批流程变得简单明了。这台机器在过去四个月里以平均每小时670个的速度生产PP婴儿奶瓶，没有出现任何重大质量问题。我们测试的样品壁厚偏差始终保持在目标值的0.05毫米以内。在这个价位上，这样的精度确实令人印象深刻。”
朴成浩 | 婴儿用品 | 韩国
“我们生产用于韩国国内市场和出口的PPSU婴儿奶瓶。这台机器对PPSU材料的加工非常稳定，我们获得了非常洁净、高透明度的产品，完全满足我们高端零售客户的质量标准。我想提醒潜在买家的是，PPSU材料的加热曲线设置需要耐心，需要按部就班地进行分区设置。不过，Ever-Power的技术支持团队通过视频通话指导我们完成了设置，没有任何问题。总的来说，这是一台可靠的机器，而且与供应商的合作关系也很好。”
詹姆斯·桑顿 | 包装设备 | 英国
“我们是一家位于英国的塑料瓶吹塑机采购商，正在为一家保健品行业的客户采购设备。EPA.FS-1CG130 最让我印象深刻的是其售前技术支持。Ever-Power 团队进行了非常详细的应用评估，并在我们下单前提供了来自其测试工厂的样品瓶。机器本身包装完好，安装过程也很顺利，客户从第一个月起就一直稳定地生产 PET 保健品包装瓶。我们未来肯定会再次考虑这家供应商。”
迈克尔·坦纳 | 食品包装 | 美国
“发货速度比我预期的要快，这对于等待大宗设备到货的我们来说至关重要。我们是一家位于美国的食品包装公司，订购了EPA.FS-1CG130用于生产PET酱料和调味品瓶。机器在销售过程中承诺的时间内交付并清关。安装文档清晰易懂。我们已经生产了六个月，瓶子的产品质量一直很好。操作人员反馈积极，他们认为PLC界面直观易用。我会向其他食品包装行业的买家推荐这款产品。”
附加信息
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