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Machine de moulage par injection-soufflage ZQ60

Machine de moulage par injection-soufflage ZQ60, remplacement pour le modèle SUMA 65iB

The ZQ60 Injection Blow Molding Machine is a high-performance, fully servo-driven injection blow molding machine engineered as a direct drop-in replacement for the SUMA 65iB model. All machine movements are servo-actuated, completely eliminating hydraulic oil usage and the associated contamination risks. Compared with conventional hydraulic IBM machines, the ZQ60 delivers cycle times that are 20% faster: for 30 ml bottles, each cycle completes in just 8.2 seconds, achieving a standard daily output of 105,000 bottles and a peak capacity of 115,000 bottles per 24 hours. Energy consumption is reduced by 30%, drawing only 12 kWh per hour during 30 ml bottle production.

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The ZQ60 Injection Blow Molding Machine is a high-performance, fully servo-driven injection blow molding machine engineered as a direct drop-in replacement for the SUMA 65iB model. All machine movements are servo-actuated, completely eliminating hydraulic oil usage and the associated contamination risks. Compared with conventional hydraulic IBM machines, the ZQ60 delivers cycle times that are 20% faster: for 30 ml bottles, each cycle completes in just 8.2 seconds, achieving a standard daily output of 105,000 bottles and a peak capacity of 115,000 bottles per 24 hours. Energy consumption is reduced by 30%, drawing only 12 kWh per hour during 30 ml bottle production. Equipped with absolute encoders throughout its servo system, the ZQ60 guarantees exceptional repeatability and dimensional precision while operating at significantly lower noise levels than legacy hydraulic IBM machines on the market. As one of the most trusted injection blow molding machine manufacturers, Ever-Power backs every ZQ60 with full technical support and rapid after-sales service.

The ZQ60 features a patented special clamping mechanism with adjustable clamping force ranging from 40 to 80 tons, making it adaptable to a wide spectrum of container specifications without costly tooling changes. Its bottom-up structural design physically prevents lubricating oil from migrating into the mold area, meeting the most stringent hygienic standards required for pharmaceutical packaging and premium plastic bottles. The electric cylinder injection unit delivers superior shot consistency and cuts long-term maintenance costs. Downstream integration is fully supported: the conveyor system can be connected to automated visual inspection equipment (detecting foreign particles, insufficient neck material, and uneven bases), side-leak testers, labeling machines, and automatic packaging lines. This transforms the ZQ60 into a fully automated, unattended production cell ideal for pharmaceutical bottle manufacturing, cosmetic packaging, personal care containers, food-grade HDPE bottles, and precision PET or PP vessels. Whether you are evaluating injection blow molding machine price competitiveness or seeking a customized injection blow molding machine for sale, the ZQ60 delivers measurable ROI from day one.

Machine de moulage par injection-soufflage ZQ60

Cavitation du moule (à titre de référence)

Volume approximatif 10 ml 30 ml 60 ml 100 ml 250 ml 500 ml 1000 ml
Cavitation maximale 14 10 10 8 5 3 2

Spécifications techniques

Article Unité ZQ60
Système d'injection
Diamètre de la vis mm 45/50
Vis L/D % 22:1
Poids d'injection ! g 260/383
puissance de chauffage KW 14
Nombre de zones de barils 3+N
coup d'injection mm 160
Système de serrage
Force de serrage de l'injection KN 600
Coup d'ouverture pour injection mm 140
Force de serrage du soufflage KN 100
coup d'ouverture pour souffler mm 140
Hauteur de levage de la table rotative mm 70
Moule
Dimensions maximales du plateau (L x l) mm 600x390
Épaisseur du moule mm 240
Diamètre de la bouteille mm 120
Hauteur de la bouteille mm 220
Hauteur de bouteille appropriée mm 15-200
Coup de dénudage mm 230
Système hydraulique
Pression hydraulique Carte 14
Puissance du moteur KW 18.5/22
Cycle de séchage S 4
Puissance totale KW 37
Puissance de fonctionnement % 52-70
Autres
Pression minimale de l'air comprimé MPa 0.7-1.2
Capacité d'air comprimé M³/min 0.7
débit d'eau M³/h 4
Pression de l'eau de refroidissement MPa 0.3-0.4
Dimensions (L x W x H ) M 3,8 x 1,4 x 2,18
Poids net Tonne 5

Marque et modèle remplaçables

Toujours-Puissance Force de serrage Jomar SUMA Uniloy Bloma
ZQ40 40T IBM40 40iB UIB70 IBM45
ZQ60 60T IBM65 65iB UIB90 IBM50
ZQ80 80T IBM85S 85iB UIB120 IBM85
ZQ110 110T IBM135 135iB UIB150 IBM135
ZQ135 135T IBM175 175iB UIB180

Diamètre de la vis à métaux IBM

Toujours-Puissance Diamètre de la vis Jomar SUMA Bloma
ZQ40 40/45 35/40 40 45
ZQ60 45/50 45 40/50 50
ZQ80 55 55 50/60 50
ZQ110 65 65 65/76 70
ZQ135 70 70 65/76

Poids d'injection de la machine IBM

Toujours-Puissance Poids d'injection Jomar SUMA Bloma
ZQ40 190/260 180 169 180
ZQ60 260/383 205 169/264 240
ZQ80 466 300 333/480 310/280
ZQ110 540 450/550 580/770 560
ZQ135 650 450/550 580/770

Force de serrage par injection de machine IBM

Toujours-Puissance Force de serrage par injection Jomar SUMA Bloma
ZQ40 400 kN 340 kN 386 kN 350 kN
ZQ60 600 kN 460 kN 580 kN 500 kN
ZQ80 800 kN 680 kN 720 kN 700 kN
ZQ110 1100 kN 1210 kN 1200 kN 1250 kN
ZQ135 1350 kN 1560 kN 1600 kN

Taille du moule de la machine IBM

Toujours-Puissance Taille du moule Jomar SUMA Bloma
ZQ40 480 × 340 394 × 508 470 × 350 450 × 390
ZQ60 600 × 390 432 × 660 620 × 400 620 × 430
ZQ80 800 × 400 464 × 749 700 × 400 620 × 430
ZQ110 1100 × 460 559 × 1118 1000 × 500 900 × 480
ZQ135 1300 × 500 635 × 1372 1200 × 600

Taille de la machine IBM

Toujours-Puissance Taille du moule (M) Jomar SUMA Bloma
ZQ40 3,8 × 1,3 × 1,7 2,72 × 1,9 × 2,75 3,8 × 1,5 × 2,3 4,05 × 1,52 × 2,55
ZQ60 3,8 × 1,4 × 1,8 2,92 × 1,98 × 3,41 4 × 1,7 × 2,3 620 × 430 × 2,55
ZQ80 4,5 × 1,6 × 2 3,33 × 1,94 × 3,41 4,5 × 2 × 2,6 620 × 430 × 2,55
ZQ110 5 × 1,8 × 2,2 3,79 × 2,4 × 3,41 5 × 2,4 × 2,7 900 × 480 × 2,55
ZQ135 5,5 × 2 × 2,4 4,22 × 2,67 × 3,58 6 × 2,6 × 2,7

Remarque : Les marques sont mentionnées uniquement pour aider les clients à choisir les produits, et non pour vendre les produits de ces marques.

Key Features of the ZQ60 IBM Machine

1. Capacité de production élevée
The ZQ60 injection blow molding machine produces up to 105,000 bottles per standard day and peaks at 115,000 bottles per 24 hours. Its fully servo-driven mechanism enables continuous unattended operation, dramatically reducing manual intervention. Companies gain a clear competitive edge in fulfilling high-volume orders rapidly while maintaining consistent quality across every production run.

2. Options de moulage personnalisables
As a customized injection blow molding machine for sale, the ZQ60 accommodates containers from 1 ml to 1,000 ml across a diverse range of geometries. Adjustable clamping force from 40 to 80 tons adapts to varying product specifications without major retooling. Whether producing pharmaceutical vials, cosmetic jars, or HDPE food containers, the machine can be precisely configured to meet your exact production requirements.

3. Efficacité énergétique
The ZQ60 is a true full electric injection blow molding machine, consuming just 12 kWh per hour during 30 ml bottle production, representing a 30% improvement over hydraulic counterparts. The servo-driven architecture eliminates constant-pressure hydraulic losses. Businesses reduce utility costs and carbon footprint simultaneously, making the ZQ60 an environmentally responsible choice for sustainability-focused manufacturers globally.

4. Facilité d'utilisation et d'entretien
Despite being one of the most technically advanced plastic injection blow molding machines available, the ZQ60 features an intuitive HMI interface and simplified control logic that operators can master quickly. The electric cylinder injection unit eliminates hydraulic circuit complexity, reducing service requirements significantly. Routine maintenance is minimal, predictable, and easily scheduled, keeping production uptime consistently high across all shifts.

5. Contrôle de la qualité et constance
Absolute encoders in every servo axis enable the ZQ60 to maintain micron-level repeatability across millions of cycles. Real-time monitoring of temperature, pressure, and cycle parameters ensures that every container meets dimensional tolerances and wall-thickness targets. Compatibility with downstream visual inspection and side-leak testing stations creates a closed-loop quality assurance chain, building customer confidence in your finished products.

6. Compatible with SUMA 65iB IBM Machine
The ZQ60 is engineered as a certified replacement for the SUMA 65iB IBM machine. Key parameters including injection clamping force (600 kN vs. SUMA 580 kN), screw diameter (45/50 mm vs. SUMA 40/50 mm), and mold platen size (600 x 390 mm vs. SUMA 620 x 400 mm) are all closely matched or superior. Existing SUMA 65iB mold tooling can typically be evaluated for compatibility, streamlining your transition to the more energy-efficient ZQ60 platform without full retooling expenditure.

Machine de moulage par injection-soufflage ZQ60

Working Principle of Injection Blow Molding Machine

The ZQ60 operates as a true one step injection blow molding machine, combining preform injection, blow molding, and part ejection within a single continuous rotary station cycle. The three stations operate simultaneously, maximizing throughput while eliminating inter-stage reheating energy.

1. Preform Injection
Precisely metered plastic resin is plasticated in the barrel and injected into the injection mold cavity under servo-controlled pressure. The bottle neck and thread geometry are formed with exceptional dimensional accuracy at this station. Once the optimal hold pressure and cooling time are completed, the mold opens and the mandrel, together with the newly formed parison, rotates to the blow molding station. The absolute encoder ensures shot-to-shot injection repeatability within tight tolerances, which is especially critical for pharmaceutical bottle necks that require 100% thread sealing.

2. Blow Molding
At the blow station, compressed air is introduced through the mandrel at pressures between 0.7 and 1.2 MPa, expanding the parison outward to conform precisely to the blow mold cavity surface. The 100 kN blowing clamping force holds the mold firmly closed during this phase. Controlled cooling within the blow mold solidifies the container wall and locks in the final geometry. The mold then opens and the mandrel rotates to the stripping station, while the next preform is simultaneously being injected at station one. This parallel operation is what gives the ZQ60 its superior cycle efficiency compared to sequential hydraulic blow injection molding machines.

3. Stripping and Ejection
At the stripping station, finished bottles are automatically released from the core rods and fall onto the output conveyor for downstream transfer. The 230 mm stripping stroke accommodates a wide range of bottle heights up to 200 mm. Because all three stations operate concurrently, there is zero dead time between injection, blowing, and ejection phases. This simultaneous three-station architecture is what qualifies the ZQ60 as a scrap edge injection blow molding machine solution: the one-step process produces finished bottles with no flash, no waste trimmings, and no secondary trimming operations, delivering near-zero material waste per cycle.

Machine de moulage par injection-soufflage ZQ60

Application Fields

1. Chemical Bottles

The ZQ60 produces robust HDPE and PP chemical bottles with excellent chemical resistance. Its hermetically sealed neck geometry ensures no leakage risk during transport or storage of aggressive solvents, cleaning agents, and industrial liquids. The machine can handle wall thickness variations demanded by chemical packaging standards, supporting container volumes from small 10 ml reagent bottles to 1,000 ml product jugs.

2. Flacons cosmétiques

Premium cosmetic brands require flawless surface finish and consistent clarity. The ZQ60 produces high-gloss PP and PCTG cosmetic bottles with no weld lines, no flash, and no secondary trimming. Its multi-cavity tooling supports up to 14 cavities for 10 ml formats, enabling high-speed production of perfume bottles, lotion containers, and serum flacons that meet exacting aesthetic standards of the luxury beauty market.

3. Beverage Bottles

For food-grade beverage applications, the ZQ60 processes FDA-compliant PP, HDPE, and ABS resins into bottles with uniform wall thickness and excellent barrier properties. The no-waste one-step process eliminates contamination risks associated with secondary operations. Up to 10 cavities in 30 ml and 60 ml formats allow beverage brands to scale production rapidly while maintaining the clean-room-compatible output quality required for juice, health drinks, and dairy packaging.

4. Pharmaceutical Bottles

The ZQ60 excels in pharmaceutical packaging, where hygienic compliance is non-negotiable. The bottom-up design physically prevents lubricating oil from entering the mold zone, satisfying GMP clean manufacturing requirements. Neck threads are molded to 100% sealed precision with absolute dimensional consistency, making the machine ideal for producing tablet bottles, syrup bottles, and sterile liquid containers processed from pharmaceutical-grade HDPE or PP materials across multiple cavity configurations.

5. Flacons compte-gouttes

Eyedropper containers demand extremely tight neck tolerances and exceptional wall uniformity to ensure accurate dosing. The ZQ60 injection blow molding process produces dropper bottles with precisely formed orifices and consistent neck geometry across all cavities simultaneously. The servo-controlled injection unit prevents shot-weight variation, while absolute encoder feedback ensures each parison is dimensionally identical, resulting in eyedropper bottles that meet ophthalmic and pharmaceutical dispensing standards consistently.

6. Feeding Bottles

Baby feeding bottles require BPA-free materials, precise internal volume accuracy, and flawless surface finish. The ZQ60 handles PP, PCTG, and ABS resins without contamination, thanks to its oil-free mold area design. Uniform wall thickness achieved through single-step injection blow molding eliminates the surface defects common in extrusion blow processes. The result is feeding bottles that pass international safety standards for infant products in markets across North America, Europe, Korea, and beyond.

7. Flacons de pulvérisation médicinale

Nasal sprays, wound care sprays, and oral spray containers require precision necks with standardized pump fitment dimensions. The ZQ60 produces spray bottle bodies and necks in a single stage, ensuring that pump threads are formed with exact dimensions in every cycle. The servo injection system eliminates the dimensional drift that plagues older hydraulic machines over long production runs, making the ZQ60 the preferred IBM machine de moulage par injection-soufflage choice for contract pharmaceutical manufacturers globally.

8. Shampoo Bottles

Personal care shampoo and conditioner bottles require large cavities, attractive surface finish, and the ability to handle HDPE and PP at varied wall thickness targets. With platen size of 600 x 390 mm and stripping stroke of 230 mm, the ZQ60 accommodates shampoo bottle molds from 100 ml to 500 ml. Its high daily output capacity of 105,000 pieces keeps unit production costs competitive, making the ZQ60 the ideal best injection blow molding machine choice for personal care contract manufacturers.

Machine de moulage par injection-soufflage pour flacons pharmaceutiques Machine de moulage par injection-soufflage pour flacons cosmétiques
Flacons pharmaceutiques Flacons cosmétiques
Machine de moulage par injection-soufflage pour flacons de produits chimiques courants Injection Blow Molding Machine for Eyedropper Bottles
Bouteilles de produits chimiques Flacons compte-gouttes

ZQ60 Injection Blow Molding Machine Components

1. Clamping Unit
The clamping unit maintains mold closure integrity during both injection and blowing phases. On the ZQ60, injection clamping force reaches 600 kN while blowing clamping delivers 100 kN. The unique pressurized clamping structure uses a booster cylinder that does not participate in the opening and closing motion, reducing energy consumption by 10 to 20% compared with conventional clamping systems in the same tonnage class. The adjustable range of 40 to 80 tons extends versatility across multiple product families.

2. Injection Unit
The electric cylinder injection unit melts, homogenizes, and injects plastic resin with superior repeatability compared with hydraulic injection systems. Two screw diameter options (45 mm and 50 mm) accommodate different resin viscosities and shot weight requirements up to 383 g. The three-plus-N barrel zone heating system with 14 kW total heating power enables precise melt temperature profiling for sensitive resins such as PET, ABS, and pharmaceutical-grade PP. Colorant masterbatch can be introduced at the feed throat for inline pigmentation.

3. Electronic Control Unit
The electronic unit is the central intelligence of the ZQ60, integrating a PLC controller with touch-screen HMI for intuitive process parameter management. All servo axes are coordinated through this control brain, enabling synchronized multi-station operation with sub-millisecond timing accuracy. The system stores recipe parameters for different product formats, allowing rapid changeovers between production runs. Real-time data logging supports process traceability requirements in pharmaceutical and food-grade production environments.

4. Servo Drive System
Replacing the conventional hydraulic power system, the ZQ60 servo drive system converts electrical input into precise mechanical movements for all machine functions. Servo motors rated at 18.5 to 22 kW power the primary motion axes, delivering forces on demand only when needed rather than maintaining constant hydraulic pressure. This on-demand architecture is central to the 30% energy reduction achieved versus hydraulic IBM machine equivalents. Absolute encoders on each servo axis provide closed-loop position feedback with sub-millimeter repeatability throughout the full production life of the machine.

5. Rotary Table and Mandrel System
The servo-actuated rotary table transfers mandrels and parisons between injection, blowing, and stripping stations with a lifting height of 70 mm and indexing precision that ensures perfect station-to-station alignment. The mandrel design is a critical performance differentiator: it provides efficient internal cooling of the parison during and after blow molding, which shortens the overall cycle time to 8.2 seconds for 30 ml bottles. The mandrel core geometry is optimized to maintain fast molding cycles without compromising cooling effectiveness or wall thickness uniformity.

6. Safety and Protection System
The ZQ60 incorporates a multi-layered protection system including mechanical safety guards, electronic interlocks, emergency stop circuits, and mold protection sensors. Safety gates prevent operator access to moving areas during machine operation. Mold protection routines detect obstacles before full clamping force is applied, preventing costly mold damage. The full European-style safety structure ensures compliance with CE certification requirements, supporting export to European and North American markets where machine safety regulations demand verified protection systems.

7. Air and Cooling System
The ZQ60 requires compressed air at 0.7 to 1.2 MPa with a capacity of 0.7 m³/min to support the blowing process and ancillary pneumatic functions. The cooling water circuit operates at 0.3 to 0.4 MPa with a flow rate of 4 m³/h to maintain consistent mold and barrel temperatures. Efficient cooling is essential to achieving the 8.2-second cycle time at full output. The water circuit design allows independent temperature control of injection and blow mold zones, enabling independent optimization of preform quality and blow molding crystallinity for each product formulation.

Machine de moulage par injection-soufflage

ZQ60 vs. SUMA 65iB: Our Advantages

Paramètre ZQ60 (Ever-Power) SUMA 65iB
Force de serrage 600 kN 580 kN
Poids d'injection 260 / 383 g 169 / 264 g
Max Platen Size 600 x 390 mm 620 x 400 mm
Drive Technology All-Servo Hydraulic
Économies d'énergie 30% vs. Hydraulic Baseline
Machine Size 3.8 x 1.4 x 2.18 m 4.0 x 1.7 x 2.3 m

1. Higher Injection Shot Weight
The ZQ60 delivers injection weights of 260 g and 383 g versus the SUMA 65iB range of 169 to 264 g. This significantly larger shot capacity allows the ZQ60 to process heavier-walled containers and larger volume products without the shot-weight limitations that restrict the SUMA platform. Manufacturers targeting 250 ml to 500 ml containers particularly benefit from this expanded injection capability, gaining access to product formats previously requiring a larger machine.

2. All-Servo vs. Hydraulic Architecture
The SUMA 65iB relies on hydraulic systems that require regular oil changes, filter replacement, and oil cooling maintenance. The ZQ60 eliminates all hydraulic oil requirements, removing a major ongoing maintenance cost and contamination risk. Servo systems also respond faster and with greater repeatability than hydraulic actuators, translating directly into better process consistency and higher finished bottle quality. This advantage is especially significant for pharmaceutical and food-grade bottle producers subject to GMP audits.

3. Smaller Footprint, Easier Siting
At 3.8 x 1.4 x 2.18 m, the ZQ60 occupies a noticeably smaller production floor footprint than the SUMA 65iB at 4.0 x 1.7 x 2.3 m. For manufacturers operating in premium factory space, this size reduction allows either a tighter line layout or the placement of an additional machine in the same floor area, directly boosting production density without facility expansion costs. The compact frame also reduces installation time and fork-truck positioning complexity during initial setup.

4. Superior Clamping Force
With 600 kN injection clamping force versus the SUMA 65iB at 580 kN, the ZQ60 delivers greater mold separation resistance, reducing flash risk during high-throughput runs. The full European-style structural design provides clamping rigidity that is 20 to 30% greater than competing machines in the same class, according to manufacturer testing data. This structural advantage translates into longer mold service life, reduced maintenance cycles, and consistent bottle dimensional accuracy even after extended continuous production runs at full rated output.

5. Lower Total Cost of Ownership
Combining 30% lower energy consumption, eliminated hydraulic oil maintenance costs, reduced noise-related workplace compliance requirements, and enhanced production output per shift, the ZQ60 delivers a meaningfully lower total cost of ownership than the SUMA 65iB over a standard 5-year production horizon. Buyers evaluating injection blow molding machine price on a pure capital cost basis should factor in these ongoing operating cost differentials to arrive at the true investment comparison between the two platforms.

6. Full Automation Integration
The ZQ60 integrates seamlessly with visual inspection cameras, side-leak testers, labeling equipment, and automatic packaging lines that the SUMA 65iB may require third-party integration work to accommodate. This plug-and-play downstream automation compatibility enables completely unattended production cell operation, reducing labor headcount requirements per line and enabling 24-hour factory operation without continuous operator presence. For manufacturers scaling to high-volume production in cost-competitive markets, this automation readiness is a decisive advantage over the SUMA platform.

Machine de moulage par injection-soufflage ZQ60

Matières premières compatibles

The ZQ60 plastic injection blow molding machine is engineered to process a comprehensive range of thermoplastic resins, making it one of the most versatile injection blow molding machines in its clamping force class.

PEHD (polyéthylène haute densité)

HDPE is the most widely processed resin on the ZQ60, used for pharmaceutical bottles, household chemical containers, food packaging, and personal care products. It offers excellent chemical resistance, low moisture absorption, and FDA compliance for food contact. The ZQ60 barrel temperature profile for HDPE typically runs 160 to 220 degrees C, with the servo injection system delivering consistent melt homogeneity required for uniform wall thickness across all cavities simultaneously.

PEBD (polyéthylène basse densité)

LDPE produces flexible, squeezable containers ideal for eye drops, nasal sprays, and lotions where users need soft-sided dosing bottles. The ZQ60 accommodates LDPE at lower melt temperatures and reduced injection pressures compared with HDPE, thanks to its programmable barrel zone controls. LDPE bottles produced on the ZQ60 feature excellent transparency, good chemical resistance, and the controlled wall flexibility required for squeeze-dispensing pharmaceutical applications in the 5 to 100 ml range.

PP (Polypropylène)

PP is the preferred resin for pharmaceutical bottles requiring autoclave sterilization compatibility and for premium cosmetic containers where high clarity and chemical resistance are required. The ZQ60 processes pharmaceutical-grade PP at barrel temperatures of 200 to 250 degrees C. PP containers produced by the ZQ60 exhibit excellent hinge strength for snap-cap designs, superior heat resistance up to 130 degrees C, and outstanding surface gloss that matches the aesthetic requirements of luxury personal care brands.

PVC (Polyvinyl Chloride)

PVC is processed on the ZQ60 for transparent pharmaceutical and medical device packaging where dimensional rigidity and optical clarity are required. PVC requires careful barrel temperature management to avoid thermal degradation, and the ZQ60 multi-zone heating system with independent zone control provides the precise temperature window necessary for stable PVC processing. Containers produced from PVC feature excellent stiffness, good chemical barrier properties, and the optical transparency required for visual product inspection by end users.

PET (polyéthylène téréphtalate)

PET processing on IBM platforms requires careful management of moisture content and melt temperature to prevent IV degradation and haze formation. The ZQ60 as a PET injection blow molding machine produces small-format PET containers in the 5 to 100 ml range with exceptional clarity, excellent barrier properties against oxygen and carbon dioxide, and lightweight construction. PET IBM containers are widely used in cosmetics, nutraceuticals, and specialty food packaging where optical quality and premium shelf appearance are differentiating factors.

ABS (Acrylonitrile Butadiène Styrène)

ABS delivers a combination of high impact resistance, rigidity, and excellent surface finish, making it popular for premium cosmetic jars and specialty packaging where durability and aesthetics must coexist. The ZQ60 processes ABS at barrel temperatures of 200 to 260 degrees C with servo-controlled injection pressures that prevent surface splay and short-shot defects. ABS containers produced on the ZQ60 are suitable for post-process painting, metallization, and UV coating, opening design possibilities unavailable with polyolefin-based resins.

PC (Polycarbonate)

Polycarbonate offers unmatched optical clarity combined with exceptional impact resistance and heat tolerance, making it ideal for high-end cosmetic bottles, baby feeding containers, and reusable medical devices. PC requires thorough pre-drying and elevated barrel temperatures of 260 to 310 degrees C, demanding a highly responsive injection temperature control system. The ZQ60 handles PC processing reliably with its independent barrel zone controls and servo injection stability, producing PC containers with minimal birefringence and the crystal-clear finish that distinguishes premium packaging in competitive retail markets.

Machine de moulage par injection-soufflage Flacons de gel douche

IBM Machine Troubleshooting and Quality Control

Proactive quality management ensures that every container produced by the ZQ60 IBM machine meets required standards. Operators should follow structured diagnostic and quality assurance protocols to maintain consistency and prevent defects throughout production runs.

Common Machine Issues and Corrective Actions

1. Machine Will Not Start

Operators should verify main power supply connections, inspect servo drive cables for damage or loose terminals, and check that all barrel zone temperatures have reached their set points. Pressure switch settings and emergency stop circuit status should also be confirmed as part of a systematic startup diagnostic. Incorrect temperature interlock settings are among the most common startup inhibitors on servo IBM machines.

2. Machine Cannot Hold Pressure

When injection hold pressure cannot be maintained, operators should inspect servo drive wiring and encoder connections for integrity, check compressed air supply pressure at the regulator, and examine pneumatic line joints and cylinder seals for leakage. Clogged intake filters can restrict flow and cause apparent pressure loss symptoms. Replacing worn seals and cleaning filter elements typically resolves this fault without requiring major service intervention.

3. Excessive Machine Noise

Unusual mechanical noise during operation should trigger an inspection of servo motor speed control parameters, drive coupling torque settings, and rotary table indexing alignment. Operators should also inspect mold cavity surfaces and mandrel fits for dimensional wear that may cause vibration during clamping or rotation. Air leaks in pneumatic circuits create audible hissing that can be diagnosed by listening at circuit joints while operating at low speed with reduced output.

4. Defective Bottle Quality

Defects in finished containers typically stem from incorrect cycle parameters including melt temperature, injection speed, hold pressure, cooling time, or blowing pressure. Contaminated mold surfaces from lubricant migration or resin residue also cause surface defects. Operators should clean mold cavities thoroughly, adjust cycle parameters to within validated optimal ranges, and verify that material moisture content meets resin supplier specifications before attributing defects to mechanical causes within the IBM machine itself.

Quality Control Inspection Protocol

  • Installation Qualification (IQ)
    Verify that the ZQ60 machine and all supporting infrastructure including compressed air, cooling water, and electrical supply have been installed in accordance with the machine installation manual before commencing production qualification activities.
  • Operational Qualification (OQ)
    Confirm that all machine functions perform within specified operating ranges by systematically cycling through each station, measuring temperatures, pressures, and positional accuracy against validated parameter specifications before commencing production output.
  • Performance Qualification (PQ)
    Demonstrate that the complete production process consistently produces containers meeting all specified quality criteria including weight, dimensions, wall thickness, thread sealing integrity, and visual appearance across a defined qualification run of a minimum of three consecutive production batches.
  • Monitor Critical Variables
    Track melt temperature, injection hold pressure, blowing pressure, cooling water temperature, and cycle time continuously during production using the machine's data logging function. Deviations from validated ranges are cause for line stop and investigation before production resumes.
  • Routine Maintenance Conformité
    Clean mold cavities and mandrel surfaces at prescribed intervals, lubricate mechanical drive components per the maintenance schedule, and inspect servo encoder feedback for drift signatures that may indicate developing mechanical wear before it manifests as dimensional quality defects in production.
  • Operator Training and Certification
    Ensure that all ZQ60 machine operators have completed structured training covering startup procedures, process parameter adjustment, mold protection operation, safety system function, and first-line troubleshooting before being authorized to run production unsupervised on the machine.

Moule pour machine de moulage par injection-soufflage série ZQ

Sécurité et entretien

Daily Care Routine

  • Begin each shift with a full walk-around inspection of the ZQ60 to identify any signs of mechanical abnormality, electrical damage, or air leaks before starting production. Document findings on a shift checklist for traceability and maintenance scheduling purposes.
  • Purge the barrel at startup to clear any residual resin from the previous production shift, preventing thermal degradation contamination in the new batch. Barrel purging also stabilizes melt temperature before the first production shots are taken.
  • Lubricate all specified moving parts including guide rods, rotary table bearings, and drive shaft couplings according to the daily lubrication schedule. Proper lubrication prevents premature wear and maintains smooth indexing motion throughout extended production runs.
  • Inspect and clean the motor cooling fan and electrical panel ventilation to prevent overheating of servo drives and control electronics, particularly during summer operation or in high-ambient-temperature factory environments where cooling airflow may be restricted.
  • Verify all emergency stop buttons, safety gate interlocks, and mold protection sensors are fully functional at the start of every shift. Never bypass or disable any safety interlock during production, regardless of production schedule pressure or machine downtime urgency.

Long-Term Maintenance Schedule

  • Inspect servo encoder feedback cables and connectors monthly for signs of wear, abrasion, or connector oxidation. Encoder signal degradation develops gradually and can cause intermittent dimensional inconsistency before triggering a fault alarm, making proactive cable inspection important for sustained quality output.
  • Remove the injection screw annually for a comprehensive inspection of the screw flights, barrel inner bore diameter, and non-return valve seat geometry. Record dimensional measurements against original drawings to trend wear rates and project replacement intervals before performance degradation affects product quality.
  • Verify heater band performance with a calibrated temperature probe on a quarterly basis, checking that each barrel zone reaches its target setpoint within specification. Replace any heater band showing resistance drift or visible wire damage during this inspection to prevent barrel zone temperature non-uniformity.
  • Inspect the cooling water heat exchanger coil and clean with mild acid wash annually to remove mineral scale deposits that reduce cooling effectiveness over time. Scale buildup in cooling channels increases mold cycle times and can cause inconsistent cooling patterns that produce dimensional variation in finished containers.
  • Inspect all pneumatic cylinders, seals, and directional control valves semi-annually for leakage and actuation response time. Leaking pneumatic seals waste compressed air, increase operating costs, and can cause erratic machine behavior during high-speed production that is difficult to diagnose without a systematic pressure circuit inspection protocol.

Machine de moulage par injection-soufflage ZQ60

IBM vs. ISBM Machine: Which Is Right for Your Production

Selecting the right molding technology is critical for achieving the required product quality, production efficiency, and material properties for your specific application. Injection Blow Molding (IBM) and Injection Stretch Blow Molding (ISBM) are the two primary technologies used for producing hollow plastic containers, but they differ significantly in process mechanics, suitable materials, product characteristics, and economic profile. Understanding these differences helps buyers make the right capital investment decision when evaluating machines de moulage par injection-soufflage versus machines de moulage par injection-étirage-soufflage.

1. Process Overview

Injection Blow Molding (IBM) combines injection molding and blow molding in a single three-station rotary machine. Plastic resin is injected into a mold to form a preform, which is then transferred to a blow station where compressed air inflates it into the final container shape before ejection. The process completes without any reheating stage, making it genuinely energy-efficient. Injection Stretch Blow Molding (ISBM) adds a mechanical stretching step: after the preform is created, a stretch rod physically elongates the preform axially before radial expansion by blow air, creating biaxial molecular orientation that improves mechanical strength and clarity.

2. Comparaison des processus

Fonctionnalité IBM (ZQ60) ISBM
Étapes du processus Inject, Blow, Eject Inject, Reheat, Stretch, Blow, Eject
Reheating Required Non Oui
Orientation biaxiale Non Oui
Primary Materials PP, HDPE, LDPE, PVC, ABS, PC PET, PP
Typical Container Size 1 ml to 1,000 ml 100 ml to several liters
Complexité des machines Inférieur Plus haut
Flash and Waste None (zero scrap) Minimal (gate vestige)

3. Adéquation des matériaux

IBM machines like the ZQ60 are most effective with PP, HDPE, LDPE, PVC, ABS, and PC, materials widely used in pharmaceutical, cosmetic, and personal care applications. ISBM technology is optimized primarily for PET, exploiting the biaxial orientation achievable in PET to produce lightweight beverage bottles with exceptional clarity and carbonation barrier properties. For businesses producing non-PET containers in the 1 to 500 ml range, IBM almost always delivers lower machine cost, simpler operation, and better hygienic performance than ISBM alternatives.

4. Product Application Comparison

Fonctionnalité IBM ISBM
Produits courants Eye drop bottles, cosmetic jars, vials, pharma Water bottles, soda bottles, juice containers
Format de la bouteille De petite à moyenne taille Moyen à grand
Épaisseur de paroi Uniform, controlled Thin walls, high strength
Finition de surface Très fluide, haute précision Excellente transparence

5. Avantages et limites

IBM Advantages

  • High dimensional accuracy and thread precision
  • Zero flash and zero trimming waste
  • Simpler machine architecture and lower capital cost
  • Suitable for pharmaceutical and cosmetic compliance
  • Broad resin compatibility beyond PET

IBM Limitations

  • Not suited for large PET beverage bottles
  • No biaxial orientation strength benefit
  • Limited to small and medium container formats

6. Considérations relatives aux coûts et à la production

IBM machines are generally more affordable to purchase, simpler to operate, and less expensive to maintain than ISBM systems. For pharmaceutical, cosmetic, and small-format consumer product manufacturers, the IBM platform typically delivers better ROI and lower operational complexity. ISBM systems offer superior efficiency for mass-volume PET beverage production where biaxial orientation and lightweighting are essential product requirements. The choice should be guided by your specific resin type, container geometry, production volume, and target market application.

7. Which Technology Should You Choose?

Choose an IBM machine such as the ZQ60 if your business produces small to medium containers in PP, HDPE, LDPE, PVC, ABS, or PC for pharmaceutical, cosmetic, personal care, or chemical applications where dimensional precision, hygienic compliance, and flexible resin capability are priorities. Choose an ISBM machine if you need large-volume PET beverage bottles with exceptional clarity, lightweight walls, and maximum mechanical strength for consumer carbonated or still beverage markets. For businesses active in both sectors, the IBM and ISBM platforms can complement each other within a diversified production facility.

Machine de moulage par injection-soufflage ZQ60 Machine de moulage par injection-soufflage en une étape Y200-V4
Machine IBM Machine ISBM

Pourquoi choisir les machines de moulage par injection-soufflage d'Ever-Power ?

Mexico Ever-Power ISBM Machinery Co., Ltd. is primarily engaged in the research and development, production, sales, and trade of automatic one-step injection-blowing blow molding machines and supporting injection-blowing molds. Our product portfolio includes IBM machines, extrusion blow molding machines, injection stretch blow molding machines, and full auxiliary equipment lines. Our strategically advantageous geographical location and well-developed logistics infrastructure ensure reliable global delivery to customers across Korea, India, Turkey, Russia, South Africa, Brazil, the United States, Mexico, and beyond.

Mexico Ever-Power ISBM Machinery Co., Ltd. brings together a high-caliber R&D team with deep experience in both injection-blowing machinery engineering and injection-blowing mold design. Our engineers combine extensive theoretical knowledge with hands-on manufacturing experience to deliver pre-sale consultation, in-sale support, and comprehensive after-sale services that protect your investment throughout the machine lifecycle. Our product applications cover pharmaceutical packaging, food packaging, healthcare packaging, cosmetic packaging, and a broad range of other plastic packaging formats. The ZQ60 and the broader ZQ Series can process materials including HDPE, LDPE, PP, PS (lactic acid bacteria), high-transparency PS, ABS, bio-based corn materials, EVA, and PCTG, covering container volumes from 1 ml to 1,000 ml. Mexico Ever-Power ISBM Machinery Co., Ltd. adheres to the enterprise development philosophy of self-reliance, integrity, pragmatism, innovation, and responsibility, delivering one-stop turnkey injection-blowing production solutions that meet the highest standards of product quality and customer satisfaction.

  • Proven Global Track Record
    Machines operating in 9+ countries across pharmaceutical, cosmetic, food, and chemical packaging industries with documented performance references available.
  • In-House Mold Engineering
    Complete mold design, S136 steel machining, hot runner engineering, and mold qualification performed in-house, ensuring perfect machine-mold compatibility and single-source accountability.
  • All-Servo Technology Leadership
    ZQ Series machines lead the market in all-servo IBM machine technology, delivering 30% energy savings, zero hydraulic oil risk, and absolute encoder precision unmatched in the price category.
  • Full Lifecycle After-Sales Support
    On-site commissioning, operator training, remote technical support, and spare parts supply maintained globally, ensuring your IBM machine investment is protected and productive for years.
  • Competitive Investment Value
    European and Japanese equivalent performance at a significantly lower capital cost. Total 5-year ownership cost analysis consistently favors ZQ60 over legacy import alternatives.
  • Turnkey Project Capability
    Ever-Power delivers complete turnkey injection-blowing production solutions including machine, mold, auxiliary equipment, installation, training, and downstream automation integration under one contract.

Fabricants de machines de moulage par injection-soufflage

FAQ

Q: Can the ZQ60 injection blow molding machine directly replace a SUMA 65iB?
A: Yes, the ZQ60 is designed as a direct functional replacement for the SUMA 65iB. Key parameters including clamping force (600 kN vs 580 kN), mold platen size (600 x 390 mm vs 620 x 400 mm), and machine footprint are comparable. Existing SUMA 65iB mold tooling should be evaluated on a case-by-case basis for compatibility with ZQ60 platen dimensions and mandrel geometry. Ever-Power's engineering team can assess your existing mold specifications prior to purchase to confirm compatibility or identify any required modifications.

Q: What is the ZQ60 all electric injection blow molding machine cycle time for different bottle sizes?
A: For 30 ml bottles with a 10-cavity mold, the ZQ60 achieves a cycle time of 8.2 seconds, producing 105,000 bottles per standard production day and up to 115,000 bottles per 24-hour peak capacity run. The dry cycle time (machine motion without material) is 4 seconds. Cycle times for other bottle sizes and cavity configurations vary and depend on factors including wall thickness, material viscosity, and required cooling time. Contact Ever-Power with your specific bottle specifications for a production capacity estimate for your application.

Q: What plastic materials can the ZQ60 IBM machine process?
A: The ZQ60 is compatible with a comprehensive range of thermoplastic resins including HDPE, LDPE, PP, PVC, PET, ABS, PC, PCTG, and EVA. This broad material compatibility makes it suitable for pharmaceutical, cosmetic, food, personal care, and chemical packaging applications. The two available screw diameters (45 mm and 50 mm) and programmable multi-zone barrel heating enable processing of materials across a wide viscosity and melt temperature range. Always discuss your specific resin grade and processing requirements with Ever-Power prior to finalizing machine configuration.

Q: Is the ZQ60 suitable for pharmaceutical GMP packaging production?
A: Yes. The ZQ60 incorporates several design features specifically addressing GMP requirements for pharmaceutical packaging production. The bottom-up structural design prevents lubricating oil from entering the mold zone, eliminating a primary contamination risk in pharmaceutical bottle manufacturing. The all-servo drive eliminates hydraulic oil entirely from the machine. Neck threads are formed with 100% dimensional precision and sealing integrity in every cycle. The machine also supports IQ/OQ/PQ validation documentation requirements. Downstream compatibility with visual inspection systems enables automated rejection of any non-conforming containers before packaging.

Q: How does the injection blow molding machine price for the ZQ60 compare to imported European brands?
A: The ZQ60 delivers specification performance comparable to leading European IBM machine brands at a significantly more competitive capital cost. Combined with 30% lower energy consumption and elimination of hydraulic oil maintenance costs, the total 5-year ownership cost of the ZQ60 is substantially lower than European alternatives. Buyers who previously evaluated European or Japanese IBM machine prices are encouraged to request a formal ZQ60 quotation for a direct capital and operating cost comparison specific to their production volume and bottle specification requirements.

Q: What bottle sizes can the ZQ60 single stage injection stretch blow molding machine produce?
A: The ZQ60 can produce bottles with volumes from 1 ml to 1,000 ml, with bottle heights suitable from 15 mm to 200 mm and bottle diameters up to 120 mm. Available cavity configurations range from 14 cavities at 10 ml down to 2 cavities at 1,000 ml, as shown in the mold cavitation reference table. The 600 x 390 mm maximum platen size accommodates a wide range of container geometries. Custom cavity configurations outside the standard reference table can be discussed with the Ever-Power mold engineering team for specific product requirements.

Q: What installation and commissioning support does Ever-Power provide?
A: Ever-Power provides comprehensive pre-sale, sale, and after-sale services for all ZQ60 machines. This includes factory acceptance testing before shipment, detailed installation documentation, and on-site commissioning support by experienced technical engineers. Operator training at the customer's facility covering machine operation, process parameter adjustment, mold changeover, routine maintenance, and basic troubleshooting is included. Remote technical support via video call and messaging platforms is available throughout the machine's operational life. Spare parts availability is maintained to support long-term after-sales service needs globally.

Q: Can the ZQ60 be connected to automated downstream packaging equipment?
A: Yes. The ZQ60 conveyor output is designed for connection to a full range of downstream automation equipment including camera-based visual inspection systems (checking for foreign particles, insufficient neck material, and uneven bottle bases), side-leak testers, labeling machines, capping equipment, and automatic packaging lines. This integration capability enables fully automated, unattended production cell operation, reducing operator labor requirements and enabling 24-hour continuous production. Ever-Power can assist with specifying compatible auxiliary equipment and advise on integration protocols for your specific production line configuration.

Q: What is the difference between a one step injection blow molding machine and a two-stage blow molding process?
A: A one step injection blow molding machine like the ZQ60 combines preform injection and blow molding within a single machine in one continuous process, with no preform reheating step between the two stages. This eliminates the energy cost and time loss of reheating, reduces material handling complexity, and removes contamination risks associated with preform storage and transport. Two-stage processes produce preforms separately, store them, then reheat and blow them in a separate machine. One-step IBM is preferred for pharmaceutical and small-format cosmetic containers where contamination control, dimensional precision, and zero waste are paramount.

Q: How do I request a customized injection blow molding machine for sale quote?
A: To receive a customized quotation for the ZQ60 or any other Ever-Power IBM machine, please provide the following information when contacting us: target bottle volume and geometry, required daily output quantity, preferred resin material and grade, number of production shifts per day, installation country and power supply specifications, and any specific compliance requirements such as pharmaceutical GMP, food contact, or CE certification. Our technical sales team will prepare a tailored machine configuration and investment proposal within a short timeframe after receiving your specifications.

Machine de moulage par injection-soufflage ZQ60

Avis clients

Park Joon-Ho, Pharmaceutical Packaging, Korea
"We replaced our old SUMA 65iB with the ZQ60 about eight months ago and honestly the difference is night and day. We're running 30ml pharmaceutical bottles and the cycle time dropped to about 8.2 seconds which is exactly what they promised. Power bill went down noticeably too. The biggest thing for me is how quiet it runs - our operators appreciate it. Machine footprint is also smaller than the SUMA which freed up some line space."

Ramesh Agarwal, Chemical Bottle Manufacturing, India
"We manufacture HDPE bottles for agrochemical products here in India and the ZQ60 has been running for about 10 months without any major issues. The 600 kN clamping force handles our 250ml container mold perfectly. What I really liked is that the Ever-Power team did the installation and commissioning themselves and trained our technicians on site for a full week. After-sales support has been very responsive whenever we had questions."

Mehmet Yilmaz, Cosmetic Packaging, Turkey
"I was a bit skeptical about switching from a European brand machine to a Chinese manufacturer, but honestly the ZQ60 has exceeded my expectations completely. We produce PP cosmetic bottles in Turkey and the surface quality is excellent. No flash, no trimming needed at all. The mold they supplied with the machine was made from S136 steel and the cavity finish is still perfect after more than six months of production."

Alexei Sorokin, Plastic Packaging, Russia
"We ordered a ZQ60 for our packaging line in Moscow and the logistics coordination from Ever-Power was very professional. Delivery was on schedule despite the complexity of international shipping. The machine itself performs well - we produce 350ml containers in PP and quality is consistent. The servo system is much quieter than our previous hydraulic machine and maintenance so far has been minimal. The electric cylinder injection unit is definitely the standout feature."

Thabo Nkosi, Pharma Packaging, South Africa
"Our factory in Johannesburg runs two ZQ60 machines producing pharmaceutical-grade PP bottles. The GMP compliance aspect was the key selling point for us - no oil contamination risk in the mold zone and very consistent neck thread dimensions. We had an auditor review the production setup and they were satisfied with the machine's hygienic design. Ever-Power also helped us configure the downstream visual inspection connection which works well with our existing line equipment."

Ana Paula Ferreira, Cosmetic Bottles, Brazil
"We've been using this machine for about a year in our cosmetic bottle production unit here in Sao Paulo. The ZQ60 produces our 60ml and 100ml PP containers beautifully and the output rate is very reliable. What surprised me was the energy saving - our electricity consumption dropped significantly compared to the old hydraulic machine we had before. Customer support from the technical team is also good, they respond to WhatsApp messages quickly even with the time difference."

Michael R. Thompson, Pharmaceutical Bottles, USA
"We compared several IBM machine manufacturers before choosing Ever-Power for our facility in Ohio. The ZQ60 offered the best combination of output capacity, energy efficiency, and all-servo technology at a competitive price point. We've been running pharmaceutical HDPE bottles for about 11 months and the machine has been extremely reliable. Zero unplanned downtime since commissioning. The training documentation and remote support capability are also excellent for our engineering team."

Carlos Mendoza, Personal Care Bottles, Mexico
"Instalamos dos maquinas ZQ60 en nuestra planta de Guadalajara hace siete meses y los resultados han sido muy satisfactorios. We produce shampoo bottles in HDPE and the daily output targets are being met consistently. The machines are quiet, clean, and easy for our technicians to maintain. Ever-Power sent a technician to support the commissioning process and also did operator training for our staff. Delivery lead time was reasonable given the international shipping."

Fatima Al-Rashidi, Eyedropper Bottle Packaging, UAE
"Our facility produces eyedropper bottles for an ophthalmic product line and precision neck dimensions are critical for us. The ZQ60 has been producing within our dimensional tolerance specifications consistently since startup. Thread geometry is perfect every cycle and we have had zero leakage failures in over 200,000 bottles produced so far. I would recommend this machine specifically to any pharmaceutical bottle manufacturer looking at alternatives to legacy European IBM machine brands at a more competitive price."

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