Wtryskarka rozdmuchowa ZQ60 zamienna do modelu Uniloy UIB90
The ZQ60 injection blow molding machine is a fully servo-driven, zero-hydraulic IBM machine engineered as a direct functional replacement for the Uniloy UIB90 model. All movements are powered by servo motors, eliminating hydraulic oil usage and all associated contamination risks. This all electric injection blow molding machine delivers a 20% faster production cycle compared with conventional hydraulic IBM machines: for 30ml bottles, each cycle completes in 8.2 seconds, yielding a daily output of 105,000 bottles and a peak throughput of 115,000 bottles per 24 hours.
The ZQ60 injection blow molding machine is a fully servo-driven, zero-hydraulic IBM machine engineered as a direct functional replacement for the Uniloy UIB90 model. All movements are powered by servo motors, eliminating hydraulic oil usage and all associated contamination risks. This all electric injection blow molding machine delivers a 20% faster production cycle compared with conventional hydraulic IBM machines: for 30ml bottles, each cycle completes in 8.2 seconds, yielding a daily output of 105,000 bottles and a peak throughput of 115,000 bottles per 24 hours. Energy consumption is reduced by 30%, requiring only 12 kWh per hour during 30ml bottle production. The servo system incorporates absolute encoders that guarantee outstanding repeatability and processing precision across every shift, while the significantly lower operating noise level improves shop-floor working conditions. An innovative adjustable clamping mechanism supports clamping force between 40 and 80 tons, making this plastic injection blow molding machine adaptable to a wide range of container specifications without extensive retooling.
The ZQ60 full electric injection blow molding machine features a bottom-up structural design that physically prevents lubricating oil from migrating into the mold area, satisfying the strictest hygiene standards required in pharmaceutical packaging and premium cosmetic bottle production. The machine is fully customizable and adopts an electric cylinder injection unit for superior injection stability and significantly lower long-term maintenance costs. Downstream integration is seamless: the output conveyor supports connection to automated vision inspection systems that detect foreign particles, insufficient neck-area material, and uneven bottle bases, as well as side-leak testers, labeling machines, and automatic packing equipment. This architecture enables completely unattended, lights-out production.
Kawitacja pleśni (dla porównania)
| Przybliżona objętość | 10 ml | 30 ml | 60 ml | 100 ml | 250 ml | 500 ml | 1000 ml |
| Maksymalna kawitacja | 14 | 10 | 10 | 8 | 5 | 3 | 2 |
Dane techniczne
| Przedmiot | Jednostka | ZQ60 |
| Układ wtryskowy | ||
| Średnica śruby | mm | 45/50 |
| Śruba L/D | % | 22:1 |
| Waga wtrysku! | G | 260/383 |
| Moc grzewcza | KW | 14 |
| Liczba stref lufowych | 3+N | |
| Skok wtrysku | mm | 160 |
| System zaciskowy | ||
| Siła docisku wtrysku | KN | 600 |
| Skok otwarcia do wstrzyknięcia | mm | 140 |
| Siła docisku dmuchawy | KN | 100 |
| Otwarcie skoku do dmuchania | mm | 140 |
| Wysokość podnoszenia stołu obrotowego | mm | 70 |
| Pleśń | ||
| Maksymalny rozmiar płyty (dł. x szer.) | mm | 600x390 |
| Grubość formy | mm | 240 |
| Średnica butelki | mm | 120 |
| Wysokość butelki | mm | 220 |
| Odpowiednia wysokość butelki | mm | 15-200 |
| Uderzenie striptizerskie | mm | 230 |
| Układ hydrauliczny | ||
| Ciśnienie hydrauliczne | Mapa | 14 |
| Moc silnika | KW | 18.5/22 |
| Cykl suszenia | S | 4 |
| Całkowita moc | KW | 37 |
| Moc operacyjna | % | 52-70 |
| Inni | ||
| Min. ciśnienie powietrza sprężonego | MPa | 0.7-1.2 |
| Wydajność sprężonego powietrza | m³/min | 0.7 |
| Przepływ wody | m³/godz. | 4 |
| Ciśnienie wody chłodzącej | MPa | 0.3-0.4 |
| Dimensions (L x W x H ) | M | 3.8x1.4x2.18 |
| Waga netto | Tona | 5 |
Wymienna marka i model
| Zawsze-Moc | Siła zacisku | Jomar | SUMA | Uniloy | Bloma |
| ZQ40 | 40T | IBM40 | 40iB | UIB70 | IBM45 |
| ZQ60 | 60T | IBM65 | 65iB | UIB90 | IBM50 |
| ZQ80 | 80T | IBM85S | 85iB | UIB120 | IBM85 |
| ZQ110 | 110T | IBM135 | 135iB | UIB150 | IBM135 |
| ZQ135 | 135T | IBM175 | 175iB | UIB180 |
Średnica śruby maszynowej IBM
| Zawsze-Moc | Średnica śruby | Jomar | SUMA | Bloma |
| ZQ40 | 40/45 | 35/40 | 40 | 45 |
| ZQ60 | 45/50 | 45 | 40/50 | 50 |
| ZQ80 | 55 | 55 | 50/60 | 50 |
| ZQ110 | 65 | 65 | 65/76 | 70 |
| ZQ135 | 70 | 70 | 65/76 |
Waga wtrysku IBM Machine
| Zawsze-Moc | Waga wtrysku | Jomar | SUMA | Bloma |
| ZQ40 | 190/260 | 180 | 169 | 180 |
| ZQ60 | 260/383 | 205 | 169/264 | 240 |
| ZQ80 | 466 | 300 | 333/480 | 310/280 |
| ZQ110 | 540 | 450/550 | 580/770 | 560 |
| ZQ135 | 650 | 450/550 | 580/770 |
Siła zacisku wtryskarki IBM Machine
| Zawsze-Moc | Siła zacisku wtrysku | Jomar | SUMA | Bloma |
| ZQ40 | 400 kN | 340 kN | 386 kN | 350 kN |
| ZQ60 | 600 kN | 460 kN | 580 kN | 500 kN |
| ZQ80 | 800 kN | 680 kN | 720 kN | 700 kN |
| ZQ110 | 1100 kN | 1210 kN | 1200 kN | 1250 kN |
| ZQ135 | 1350 kN | 1560 kN | 1600 kN |
Rozmiar formy maszyny IBM
| Zawsze-Moc | Rozmiar formy | Jomar | SUMA | Bloma |
| ZQ40 | 480 × 340 | 394 × 508 | 470 × 350 | 450 × 390 |
| ZQ60 | 600 × 390 | 432 × 660 | 620 × 400 | 620 × 430 |
| ZQ80 | 800 × 400 | 464 × 749 | 700 × 400 | 620 × 430 |
| ZQ110 | 1100 × 460 | 559 × 1118 | 1000 × 500 | 900 × 480 |
| ZQ135 | 1300 × 500 | 635 × 1372 | 1200 × 600 |
Rozmiar maszyny IBM
| Zawsze-Moc | Rozmiar formy (M) | Jomar | SUMA | Bloma |
| ZQ40 | 3,8 × 1,3 × 1,7 | 2,72 × 1,9 × 2,75 | 3,8 × 1,5 × 2,3 | 4,05 × 1,52 × 2,55 |
| ZQ60 | 3,8 × 1,4 × 1,8 | 2,92 × 1,98 × 3,41 | 4 × 1,7 × 2,3 | 620 × 430 × 2,55 |
| ZQ80 | 4,5 × 1,6 × 2 | 3,33 × 1,94 × 3,41 | 4,5 × 2 × 2,6 | 620 × 430 × 2,55 |
| ZQ110 | 5 × 1,8 × 2,2 | 3,79 × 2,4 × 3,41 | 5 × 2,4 × 2,7 | 900 × 480 × 2,55 |
| ZQ135 | 5,5 × 2 × 2,4 | 4,22 × 2,67 × 3,58 | 6 × 2,6 × 2,7 |
Uwaga: marki są wymieniane wyłącznie po to, aby ułatwić klientom wybór produktów, a nie w celu sprzedaży produktów tych marek.
Key Features of the ZQ60 Injection Blow Molding Machine
1. Wysoka wydajność produkcyjna
The ZQ60 one step injection blow molding machine achieves a cycle time of just 8.2 seconds per 30ml bottle, delivering a daily output of 105,000 bottles under standard operating conditions and a peak output of 115,000 bottles per 24-hour shift. With up to 14 cavities for 10ml containers and 10 cavities for 30ml to 60ml containers, production volumes rival or exceed those of imported IBM machine brands at a fraction of the acquisition cost. Continuous unattended operation further maximizes overall equipment effectiveness across multi-shift production schedules.
2. Opcje formowania na zamówienie
As a fully customized injection blow molding machine for sale, the ZQ60 accommodates container volumes from 10 ml to 1,000 ml and bottle heights from 15 mm to 200 mm. The adjustable clamping force range of 40 to 80 tons allows the same machine platform to switch between product families without major retooling. Engineers can configure screw diameter as 45 mm or 50 mm and injection weight between 260 g and 383 g to suit diverse polymer formulations and wall-thickness requirements across pharmaceutical, cosmetic, food, and household chemical applications.
3. 30% Energy Efficiency Improvement
This full electric injection blow molding machine consumes only 12 kWh per hour during 30ml bottle production, representing a 30% reduction in energy use versus conventional hydraulic IBM machines. The servo-driven architecture eliminates the constant energy draw of hydraulic pump motors, and the unique pressurized clamping system keeps the booster cylinder out of the open-and-close cycle, reducing energy consumption by a further 10% to 20% compared with typical industry peers. Lower utility costs translate directly to reduced per-unit production costs over the machine's service life.
4. Easy Operation and Low Maintenance
The ZQ60 plastic injection blow molding machine is equipped with an intuitive human-machine interface that simplifies parameter setting, mold change, and production startup. The electric cylinder injection unit replaces hydraulic circuits with servo-driven ball-screw actuators, substantially reducing the number of wear components and the frequency of scheduled maintenance tasks. Absolute encoders in every servo axis provide real-time position feedback without the need for calibration resets, meaning operators can resume production quickly after a power interruption or scheduled maintenance window. Routine lubrication, seal inspection, and filter cleaning are the primary recurring tasks.
5. Quality Control and Dimensional Consistency
Absolute encoders integrated into the servo system ensure that every injection stroke, clamp movement, and rotary-table transfer is repeated with micron-level accuracy across millions of cycles. The injection-blow molding process inherently eliminates flash and trimming waste because the bottle neck is preformed by injection molding, producing a dimensionally accurate thread finish on every unit. Downstream vision inspection integration catches foreign-particle contamination, insufficient neck material, and uneven base formation in real time, ensuring that only conforming bottles proceed to packaging. This level of built-in quality control is critical for pharmaceutical and medical packaging buyers.
6. Hygienic Bottom-Up Structure for Clean Environments
The European-style bottom-up structural design physically separates all lubricated mechanical components from the mold cavity area. Lubricating oil cannot migrate upward into the bottle-forming zone, a fundamental requirement for pharmaceutical GMP compliance and food-contact packaging regulations. This design distinguishes the ZQ60 IBM injection blow molding machine from many conventional horizontal-axis machines where lubricants can drip or splash onto mold surfaces during high-speed continuous operation. Combined with the absence of hydraulic oil, the machine provides a cleaner production environment that reduces contamination risk and simplifies facility cleaning and qualification audits.
Zasada działania
The ZQ60 IBM machine integrates three simultaneous stations on a single rotary table platform, enabling injection, blowing, and stripping to occur in parallel during every machine cycle. This three-station concurrent architecture is the defining characteristic of the injection blow molding process and the primary reason it achieves zero flash waste and superior dimensional consistency compared with extrusion blow molding.
Preform Injection Station
Molten plastic resin is injected at controlled pressure and temperature around the core rod (mandrel) inside the injection mold cavity. The bottle neck and thread geometry are formed precisely at this station because the neck is shaped entirely by the injection mold, not by a secondary blowing or trimming step. Once sufficient cooling has occurred, the injection clamp opens and the rotary table advances the core rod and attached preform to the blow station. Accurate metering by the electric cylinder injection unit ensures consistent preform wall thickness from the first shot onward.
Blow Molding Station
The preform, still warm and carried on the core rod, enters the blow mold cavity. Compressed air at 0.7 to 1.2 MPa is introduced through the mandrel, inflating the preform outward to conform precisely to the interior surface of the blow mold. The bottle body shape, including sidewall curvature, shoulder form, and base profile, is determined at this station. After a controlled cooling dwell time, the blow clamp opens and the rotary table transfers the finished bottle on its core rod to the stripping station. The cavity number at this station directly determines per-cycle output volume.
Stripping (Ejection) Station
At the stripping station, the finished, fully cooled bottles are automatically ejected from the core rods and transferred to the output conveyor. No trimming, deflashing, or secondary finishing operations are required because the IBM process produces a clean, complete bottle in a single integrated cycle. The three stations operate simultaneously during every cycle, meaning injection, blowing, and ejection all occur in parallel. This concurrent three-station operation is what enables the ZQ60 blow injection molding machine to achieve the short cycle time of 8.2 seconds for 30ml containers while maintaining zero scrap-edge waste.
Obszary zastosowań
1. Butelki kosmetyczne
High-gloss, dimensionally precise cosmetic packaging demands tight wall-thickness control and flawless surface finish. The ZQ60 pet injection blow molding machine capability extends to transparent PCTG and PS materials, producing serum bottles, foundation containers, cream jars, and perfume packaging components with consistent appearance and reliable sealing that brand owners require for premium retail shelf placement.
2. Butelki na napoje
Food-grade HDPE, PP, and PS bottles for water, juices, dairy beverages, and functional drinks are produced cleanly without hydraulic oil contamination risk. The machine's high daily output of up to 115,000 bottles per 24 hours makes it a cost-effective choice for beverage co-packers who need both production volume and the clean-room-compatible build quality that food-safety certifications require.
3. Butelki farmaceutyczne
The ZQ60 injection blow moulding machine satisfies GMP hygiene requirements through its oil-free mold zone and bottom-up structure. It produces tablet bottles, capsule vials, oral liquid containers, and dropper bottles in HDPE, PP, and PET with accurately formed child-resistant closures and tamper-evident necks, meeting the dimensional tolerance demands of automated filling lines used by pharmaceutical manufacturers worldwide.
4. Eyedropper Bottles
Ophthalmic and nasal spray bottles require micro-level dimensional accuracy at the orifice and shoulder area. The ZQ60 injection blow molding machine achieves this through injection-formed neck geometry and absolute-encoder servo control, ensuring that every dropper bottle produced has a consistent orifice diameter and thread fit for the dispensing closure. Cleanroom-compatible materials including LDPE and HDPE can be processed safely without contamination from hydraulic circuits.
5. Body Wash and Shampoo Bottles
Personal care packaging in volumes from 100 ml to 500 ml, including body wash, shampoo, conditioner, and liquid soap bottles, represents a core application segment for the ZQ60. The machine handles HDPE and PP efficiently at high cavitation counts, making it well suited to personal care brand owners and contract fillers who require large daily volumes with consistent label-panel geometry for downstream automated labeling equipment integration.
6. Dish Soap Bottles
Household chemical bottles for dish detergent, hand soap, and multi-purpose cleaners are typically produced in HDPE on the ZQ60 with 5 to 10 cavity tooling for 250 ml to 500 ml sizes. The servo-driven clamping system maintains consistent squeeze force across every cycle, preventing flash formation on the bottle parting line and reducing secondary inspection labor. The machine's quiet operation is also advantageous in mixed-use production facilities where noise regulations apply.
7. Chemical Bottles
Industrial and agricultural chemical packaging requires robust wall thickness, chemical-resistant resins, and reliable closure sealing. The ZQ60 IBM maszyna do formowania wtryskowego z rozdmuchem processes HDPE at injection weights up to 383 g, enabling thick-walled bottles for agrochemicals, lubricant additives, cleaning concentrates, and laboratory reagents. The accurate neck thread geometry formed by injection molding ensures reliable cap torque values critical for leak-proof shipping of regulated chemical products.
8. Food Bottles
Edible oil, sauce, condiment, honey, and nutritional supplement containers are produced on the ZQ60 in FDA-compliant HDPE and PP resins. The zero-hydraulic-oil architecture eliminates one of the principal contamination vectors identified in food-safety audits for blow molding facilities. High-transparency PS and PCTG options allow clear packaging for premium food products where consumer visibility of contents is a key retail requirement, and the consistent base formation prevents bottom deformation during stacking and transit.
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| Butelki kosmetyczne | Butelki farmaceutyczne |
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| Butelki do karmienia | Butelki na żywność |
ZQ60 vs Uniloy UIB90: Performance Advantages
All-Servo vs Hydraulic Drive Architecture
The Uniloy UIB90 relies on hydraulic circuits for clamping and injection movements, introducing hydraulic oil, seals, hoses, and pumps as maintenance and contamination points. The ZQ60 replaces all hydraulic actuators with servo motors and ball-screw drives, eliminating hydraulic oil entirely. This produces a cleaner production environment, reduces fire risk, and removes the maintenance overhead of oil changes, filter replacements, and hydraulic seal inspections that add to the total cost of ownership over the machine's service life.
20% Faster Cycle Time for Higher Output
Servo drives respond faster and more precisely than hydraulic valves, enabling the ZQ60 to complete a cycle in 8.2 seconds for 30ml bottles versus the longer cycle times typical of hydraulic IBM machines of equivalent clamping class. This 20% cycle time improvement increases daily output from a comparable machine by tens of thousands of bottles per day, directly reducing per-unit manufacturing cost and improving the ZQ60's return on investment compared with UIB90-class hydraulic equipment in high-volume production environments.
30% Lower Energy Consumption
Servo motors consume energy proportional to the load demanded at each moment in the cycle, while hydraulic pump motors run at full power continuously regardless of demand. At 12 kWh per hour for 30ml bottle production, the ZQ60 consumes approximately 30% less electricity than a comparable hydraulic IBM machine. Over a three-shift, 365-day production year, this energy saving translates into substantial cost reductions that offset a meaningful portion of the machine acquisition price difference compared with used or reconditioned Uniloy equipment.
Adjustable Clamping Force for Greater Flexibility
The ZQ60 offers an adjustable injection clamping force range of 400 to 600 kN (40 to 80 tons as a system parameter), allowing the same machine to run thin-walled containers that require lower clamping forces and heavy-walled containers that require higher forces. This flexibility reduces the need for multiple machines across a product range and lowers total capital expenditure for manufacturers who produce diverse bottle sizes and wall thicknesses on a shared production schedule.
Superior Absolute Encoder Repeatability
Absolute encoders in the ZQ60 servo system retain their position reference without requiring a homing cycle after power interruption, unlike the incremental encoders or hydraulic proportional valves in older IBM machine designs. This means production can resume immediately after a power event with no drift in injection position, clamp position, or rotary table index angle. The result is higher dimensional consistency across multi-day production runs and a lower incidence of out-of-specification bottles during startup and restart sequences compared with hydraulic UIB90-class machines.
Lower Total Cost of Ownership and Global Support
As a leading injection blow molding machine manufacturer with customers across Korea, India, Turkey, Russia, South Africa, Brazil, the United States, and Mexico, Mexico Ever-Power provides comprehensive pre-sale consultation, on-site installation, operator training, and after-sales technical support. Spare parts, mold tooling, and application engineering resources are available globally, providing a lower total cost of ownership and more accessible technical support than many imported UIB90-class machines whose manufacturers may not maintain local service infrastructure in developing markets.
ZQ60 IBM Machine Compatible Raw Materials
HDPE (polietylen o wysokiej gęstości)
HDPE is the most widely processed resin on this IBM machine. Its excellent chemical resistance, FDA food-contact compliance, and high stiffness-to-weight ratio make it the standard choice for pharmaceutical tablet bottles, household chemical containers, dairy bottles, and industrial packaging. The ZQ60 processes HDPE across a range of melt-flow grades suitable for thin-walled cosmetic bottles through thick-walled agrochemical containers at injection weights up to 383 g.
LDPE (polietylen o niskiej gęstości)
LDPE's inherent flexibility makes it the preferred material for squeeze bottles, dropper bottles, and flexible packaging containers where the user must apply hand pressure to dispense contents. The ZQ60 injection blow molding machine handles LDPE with the same servo-precision injection control used for HDPE, ensuring consistent gate vestiges and uniform wall distribution in the squeezable sidewall sections that are critical to dropper and ophthalmic bottle function.
PP (polipropylen)
Polypropylene combines good chemical resistance, sterilization compatibility, and a higher melting point than polyethylene, making it the standard resin for autoclavable pharmaceutical packaging, laboratory containers, and high-temperature food packaging such as hot-fill bottles. The ZQ60 processes both homopolymer and copolymer PP grades, with barrel temperature zoning adjusted accordingly. PP's living hinge property also makes it suitable for integrated-closure bottle designs produced on this one step injection blow molding machine platform.
PS (Polystyrene, including High-Transparency PS)
General-purpose and high-transparency (GPPS) polystyrene grades are processed on the ZQ60 for lactic acid bacteria beverage bottles, clear pharmaceutical vials, and cosmetic packaging where glass-like clarity is required at a lower material cost than PCTG. The machine's precisely controlled melt temperature and injection speed profiles prevent splay and silver-streak defects common when processing PS on less precisely controlled IBM machines, ensuring the optical quality demanded by premium packaging buyers.
PCTG (Polycyclohexylene Dimethylene Terephthalate Glycol)
PCTG delivers outstanding clarity, impact resistance, and chemical resistance in a single material, making it the premium choice for cosmetic serums, skincare bottles, and high-value personal care packaging where breakage resistance combined with glass-like aesthetics is required. The ZQ60 IBM injection blow molding machine processes PCTG with careful drying protocols and optimized injection temperature profiles to achieve the bubble-free, crystal-clear walls that luxury cosmetic brand standards demand.
ABS and Environmental Corn Material / EVA
ABS is processed for rigid, impact-resistant specialty containers where surface hardness and dimensional stability are priorities. Environmental corn-based biodegradable resins and EVA (ethylene-vinyl acetate) can also be processed on the ZQ60, addressing the growing market demand for sustainable packaging solutions. These bio-based and specialty materials benefit from the machine's precise thermal control and servo injection stability, which compensates for the narrower processing windows typical of non-standard resins compared with commodity HDPE and PP.
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Injection Blow Molding vs Extrusion Blow Molding
Buyers comparing injection blow molding machines and extrusion blow molding machines are often choosing between process precision and container-size flexibility. The same comparison is frequently written in British English as injection blow moulding versus extrusion blow moulding, and the underlying engineering tradeoffs are identical regardless of spelling. Understanding the process differences helps buyers determine whether an IBM machine or an EBM machine is the better investment for their specific application.
Process Comparison: IBM vs EBM
Injection blow molding begins by injecting molten plastic around a core rod to form a precise preform and neck finish, then transfers the preform to a blow station where compressed air inflates it into the final bottle shape, and finally strips the finished bottle cleanly from the mandrel without any trimming step. Extrusion blow molding extrudes a hollow tube of molten plastic downward as a parison, then clamps the mold around the parison and inflates it with air, producing flash at the mold parting line and base pinch-off that must be trimmed after cooling.
Quick Comparison: Injection Blow Molding Machine vs Extrusion Blow Molding Machine
| Feature / Factor | Formowanie wtryskowe z rozdmuchem (IBM) | Wytłaczanie z rozdmuchem (EBM) |
|---|---|---|
| Starting Form | Injection-molded preform on core rod | Extruded hollow parison tube |
| Precyzja gryfu | Extremely high; neck pre-molded by injection | Standard; requires trimming and neck calibration |
| Scrap and Flash Waste | Zero flash; very low process waste | Generates flash requiring trimming and recycling |
| Best Container Size | Small to medium precision bottles (1 ml to 1000 ml) | Medium to large hollow containers |
| Initial Mold Cost | Higher; precision tooling and core rods required | Lower for many large hollow container molds |
| Best Applications | Pharmaceutical, cosmetic, food, lab, personal care | Drums, jerry cans, detergent containers, large tanks |
| Quality Priority | Dimensional consistency, clean production, seal reliability | Size flexibility, output volume, container economics |
| Operacje wtórne | None required; bottle exits complete | Trimming and deflashing required after molding |
Application Fit: IBM vs EBM by Container Type
| Aplikacja | Better Fit | Why It Matters |
|---|---|---|
| Pharmaceutical pill and tablet bottles | IBM | Precise neck finish, clean production, and stable sealing are prioritized over low tooling cost |
| Eyedropper and nasal spray bottles | IBM | Small dosage packaging requires accurate neck geometry and consistent orifice dimensions |
| Cosmetic and personal care small bottles | IBM | Surface finish, dimensional control, and reduced waste improve product quality and brand value |
| Jerry cans, drums, and large containers | EBM | Large volume and flexible hollow shapes are better matched with EBM equipment |
| Large industrial hollow parts | EBM | EBM handles larger parisons and wider product shapes even though trimming is required |
For pharmaceutical and medical projects where neck accuracy, clean production, and sealing reliability are critical, the IBM machine process typically reduces downstream waste and quality risk even when machine and mold investment is higher than equivalent EBM equipment. For large industrial containers, EBM may be the more economical process choice.
Jak wybrać odpowiednią maszynę do formowania wtryskowego z rozdmuchem
When evaluating injection blow molding machine price options and selecting the model that best fits your production requirements, consider the following factors carefully. The ZQ60 is positioned in the 60-ton clamping class, equivalent to the Uniloy UIB90 and Jomar IBM65 tier, making it the right choice for medium-output multi-cavity production of containers from 10 ml to 250 ml.
1. Required Production Capacity
Calculate your required daily or hourly output in bottles per hour and divide by the expected number of cavities in the mold to determine the required cycle time. The ZQ60 delivers 105,000 to 115,000 bottles per 24 hours for 30ml containers with a 10-cavity mold and an 8.2-second cycle. For significantly higher volumes, consider the ZQ80 or ZQ110 models with higher cavitation counts. For lower volumes and smaller bottle sizes, the ZQ40 may offer a lower entry price with adequate output capacity.
2. Bottle Size and Shape Range
Verify that the machine's mold platen dimensions (600 mm x 390 mm for the ZQ60), maximum bottle diameter (120 mm), and bottle height range (15 mm to 200 mm) accommodate the full range of container geometries in your product portfolio. Customers who produce both 10 ml eyedropper vials and 250 ml shampoo bottles on the same machine should verify that the mold tooling for both products fits within the ZQ60 platen envelope without requiring spacers or adapter plates that could reduce clamping force uniformity.
3. Preform and Resin Compatibility
Confirm that the machine's screw diameter options (45 mm or 50 mm), injection weight range (260 g to 383 g), and barrel temperature capabilities are matched to the resin grades you intend to process. Different resins require different melt temperatures, back pressures, and injection speed profiles. Ever-Power's application engineers can recommend the correct screw geometry and barrel configuration for your specific resin grades during the pre-sale consultation phase, ensuring the machine arrives already configured for your materials.
4. Budget and Total Cost of Ownership
Injection blow molding machine price comparisons should extend beyond the initial machine acquisition cost to include energy consumption over the expected service life, maintenance and spare-parts costs, mold tooling investment, installation and commissioning expenses, and the cost of production downtime during maintenance. The ZQ60's all-servo architecture reduces energy and maintenance costs substantially versus hydraulic alternatives, meaning that a higher initial machine cost may be offset within two to three years of operation at typical industrial production volumes.
5. Automation Level and Downstream Integration
Evaluate whether your production environment requires fully automated unattended operation or whether manual bottle handling after ejection is acceptable. The ZQ60 supports connection to automated vision inspection, side-leak testing, labeling, and packaging equipment through its integrated conveyor output. Buyers planning a fully automated production line should discuss downstream equipment integration requirements with Ever-Power during the specification phase to ensure compatible conveyor speeds, bottle orientation systems, and rejection mechanisms are included in the line design.
6. After-Sales Service and Technical Support Quality
The quality and accessibility of the supplier's after-sales service is as important as the machine's technical specifications. As an injection blow molding machine manufacturer with established customer relationships across eight countries, Mexico Ever-Power provides documented pre-sale application consultation, factory acceptance testing, on-site installation supervision, operator and maintenance training, and long-term spare-parts supply. Request references from existing customers in your region and inquire about typical response times for technical support requests before committing to a purchase decision.
Dlaczego warto wybrać wtryskarki Ever-Power?
Mexico Ever-Power ISBM Machinery Co., Ltd. is primarily engaged in the research and development, production, sales, and trade of automatic one-step injection-blowing blow molding machines and supporting injection-blowing molds. The company enjoys an advantageous geographical location with convenient transportation access, and has built a global network of overseas agents across Korea, India, Turkey, Russia, South Africa, Brazil, the United States, and Mexico.
- Expert R&D Team
Our company brings together experienced engineering and technical personnel specializing in injection-blowing machinery and mold development. With rich theoretical and practical experience accumulated over years of production and application development, we provide customers with detailed and thoughtful pre-sale consultation, in-sale support, and after-sale technical service that helps reduce project risk and accelerate production startup. - Global Application Coverage
Ever-Power's product applications cover pharmaceutical packaging, food packaging, health care packaging, cosmetic packaging, and other plastic packaging sectors globally. Our machines produce containers from 1 ml to 1,000 ml in HDPE, LDPE, PP, PS, ABS, EVA, PCTG, and environmental corn materials, serving diverse industries across both developed and developing market production environments where reliability and after-sales support accessibility are critical factors in machine selection. - One-Stop Turnkey Projects
Ever-Power builds one-stop turnkey projects covering machine supply, mold design and manufacturing, application engineering, factory acceptance testing, on-site installation and commissioning, operator training, and long-term spare-parts supply. This integrated approach removes the complexity and risk of coordinating multiple separate suppliers for machine, tooling, and after-sales support, and ensures full compatibility between every component in the injection blow molding production line from day one. - Core Values: Integrity and Innovation
Ever-Power adheres to the enterprise development principles of self-reliance, integrity, pragmatism, innovation, and responsibility. These values drive continuous product development in servo-driven machine technology, mold engineering, and production process optimization. We build long-term relationships with injection blow molding machine suppliers, component partners, and customers to deliver consistently high-quality equipment that meets and exceeds the expectations of industrial B2B buyers in demanding regulated-sector packaging markets.
Często zadawane pytania
Q1: What is the ZQ60 injection blow molding machine and which machine does it replace?
A: The ZQ60 is an all-servo-driven one step injection blow molding machine manufactured by Mexico Ever-Power ISBM Machinery Co., Ltd. It is positioned as a functional replacement for the Uniloy UIB90 Model, the Jomar IBM65, the SUMA 65iB, and the Bloma IBM50, all of which are 60-ton clamping class IBM machines. The ZQ60 matches or exceeds the production capability of these models while offering lower energy consumption, higher cycle speed, and a cleaner oil-free production environment suitable for pharmaceutical and food packaging facilities.
Q2: How many bottles per day can the ZQ60 injection blow molding machine produce?
A: For 30ml bottles with a 10-cavity mold and an 8.2-second cycle time, the ZQ60 achieves a standard daily output of 105,000 bottles and a peak output of 115,000 bottles per 24 hours. For other container sizes, daily output varies with cavitation count and cycle time. Larger containers reduce cavitation and slow cycle times, while smaller containers such as 10ml vials allow up to 14 cavities and shorter cycles. The application engineering team at Ever-Power can calculate expected output for your specific bottle size and cavitation count during the pre-sale specification phase.
Q3: What plastic resins can the ZQ60 IBM machine process?
A: The ZQ60 processes HDPE, LDPE, PP, PS (including high-transparency grades), ABS, PCTG, EVA, and environmental corn-based biodegradable resins. These materials cover the full range of containers from 1 ml to 1,000 ml used in pharmaceutical packaging, food and beverage bottles, cosmetic packaging, personal care products, and household chemical containers. The screw, barrel temperature zoning, and injection parameters are configurable for each material type, and Ever-Power's engineers can advise on the optimal configuration for your specific resin grade and bottle geometry before machine delivery.
Q4: What is the injection blow molding machine price for the ZQ60 and how does it compare with used Uniloy equipment?
A: Injection blow molding machine price varies with specifications, mold configuration, and regional delivery requirements. Contact Mexico Ever-Power for a detailed quotation including machine price, mold tooling, commissioning, and after-sales support packages. When comparing price against used pet injection blow molding machine options or refurbished Uniloy UIB90 equipment, factor in the ZQ60's 30% lower energy consumption, reduced maintenance costs due to the all-servo architecture, and the full manufacturer warranty and after-sales service coverage that secondhand machines typically cannot provide. The total cost of ownership over a five-year production horizon often favors a new ZQ60 over reconditioned hydraulic alternatives.
Q5: Is the ZQ60 suitable for pharmaceutical packaging GMP compliance?
A: Yes. The ZQ60's bottom-up structural design prevents lubricating oil from entering the mold area, which is a key requirement for pharmaceutical GMP-compliant blow molding. The complete elimination of hydraulic oil removes a principal contamination source. The servo-driven system produces significantly lower noise levels compared with hydraulic machines, and the absolute encoder system ensures consistent process parameters across every shift. Ever-Power can provide process documentation, material certifications for mold steels, and machine performance data to support pharmaceutical packaging facility qualification and regulatory audit requirements.
Q6: Can the ZQ60 injection blow molding machine be connected to automated downstream packaging equipment?
A: Yes. The ZQ60 output conveyor is designed for connection to automated vision inspection systems, side-leak testers, labeling machines, and automatic packaging equipment. Vision inspection systems can be configured to detect foreign particles inside bottles, insufficient material at the bottle neck, and uneven base formation. The conveyor speed and bottle orientation at the output point can be specified to match the input requirements of your downstream equipment. Ever-Power can discuss integration requirements during the specification phase and, in some cases, supply matched auxiliary equipment as part of a complete turnkey line package.
Q7: What is the difference between an injection blow molding machine and an injection stretch blow molding machine?
A: An injection blow molding machine (IBM machine) forms a preform by injection and then inflates it using air pressure alone without axial stretching, making it best suited for HDPE, LDPE, PP, and PS containers from 1 ml to 1,000 ml. An injection stretch blow molding machine (ISBM machine) adds a mechanical stretch rod that axially elongates the preform simultaneously with blowing, which biaxially orients PET and other crystallizable resins to achieve higher clarity, strength, and barrier properties needed for carbonated beverage and water bottles. The ZQ60 is an IBM machine optimized for pharmaceutical, cosmetic, and personal care packaging rather than PET beverage bottles, which are better served by a dedicated single stage injection stretch blow molding machine or ISBM machine platform.
Q8: How long does installation and commissioning take for the ZQ60?
A: Standard installation and commissioning for the ZQ60 typically requires two to four working days on site, depending on facility readiness, utility connections, and the complexity of the mold tooling being installed. Ever-Power's technical team or authorized regional service partner conducts machine installation, mold installation, initial startup, process parameter optimization for your specific resin and bottle geometry, and operator training during the commissioning visit. Factory acceptance testing can be conducted at Ever-Power's production facility before shipment, which reduces the risk of on-site delays. Customers are encouraged to have utilities including compressed air, cooling water, and electrical supply fully prepared and verified before the commissioning team arrives.
Q9: What maintenance does the ZQ60 all electric injection blow molding machine require?
A: The ZQ60's servo-driven architecture eliminates hydraulic oil changes, hydraulic filter replacements, and hydraulic seal inspections that are standard maintenance items on hydraulic IBM machines. Primary maintenance tasks include daily lubrication of linear guide rails and ball-screw assemblies, weekly inspection of cooling water quality and flow rates, monthly inspection of servo drive units and electrical connections, periodic mold cleaning and cavity inspection, annual screw and barrel wear measurement, and replacement of absolute encoder backup batteries on schedule. Ever-Power provides a comprehensive maintenance manual and spare-parts list with every machine to support in-house maintenance programs.
Q10: Does Ever-Power supply mold tooling for the ZQ60 injection blow molding machine?
A: Yes. Mexico Ever-Power ISBM Machinery Co., Ltd. is both an injection blow molding machine manufacturer and an injection-blowing mold manufacturer. Mold tooling manufactured to match the ZQ60 machine platform is available for all standard container geometries. Mold cavities are machined from imported S136 steel alloy or 4Cr13 stainless steel for long service life and high mirror-polish quality. Custom mold designs for specific bottle shapes, neck finishes, and closure systems can be developed by Ever-Power's mold engineering team based on customer-supplied drawings or samples. Purchasing machine and mold tooling together from a single supplier simplifies project management and guarantees dimensional compatibility between the machine platen, mold base, and mandrel assembly.
Q11: What bottle height and diameter range does the ZQ60 accommodate?
A: The ZQ60 handles bottles from 15 mm to 200 mm in height and up to 120 mm in body diameter, with a maximum platen size of 600 mm x 390 mm and a mold thickness of up to 240 mm. The stripping stroke of 230 mm accommodates taller bottles within the height range. Buyers with product lines that include both very short vials and tall bottles should verify that the complete range fits within these parameters during the pre-sale specification stage. For bottle heights exceeding 200 mm or diameters exceeding 120 mm, the ZQ80 or a larger model from the ZQ Series may be the more appropriate choice.
Opinie klientów
Jae-won Park, Pharmaceutical Packaging, Korea
"We replaced a Uniloy UIB90 with the ZQ60 about eight months ago at our pharma packaging plant. Honestly the difference is night and day. No hydraulic oil means our cleanroom audit went much smoother last quarter. The 8.2-second cycle time for our 30ml HDPE capsule bottles is holding steady and we are producing around 105,000 bottles per day just as they promised. Installation team from Mexico Ever-Power was professional and got us running in three days."
Priya Mehta, Cosmetics Packaging, India
"We produce 100ml cosmetic bottles in PCTG for a European brand. Tried several suppliers but the wall-thickness consistency from the ZQ60 mold set is the best we have seen. We have been running two shifts daily for six months now and the bottles pass every visual inspection automatically. The servo system is quiet too which our workers appreciate. Support response time is fast even from our location here in India."
Mehmet Yildirim, Chemical Packaging, Turkey
"Bought the ZQ60 for our 250ml HDPE bottle line nine months ago. The energy savings alone were worth switching from our old hydraulic machine. Our electricity bill went down noticeably within the first month. We have 5-cavity mold and produce about 64,000 bottles per day. Machine is reliable, no downtime issues so far. The mold quality from Ever-Power is excellent, thread accuracy on every bottle is spot on for our child-resistant caps."
Sergei Volkov, Pharmaceutical Packaging, Russia
"We process PP for pharmaceutical vials and the ZQ60 handles it without any issues. We were skeptical about a Chinese injection blow molding machine manufacturer at first honestly but the factory visit convinced us. Build quality is solid and the S136 steel molds they supplied have shown no wear after almost a year of three-shift production. Would recommend to anyone in the pharma sector looking for a UIB90 equivalent at better price and energy cost."
Naledi Dlamini, Personal Care Packaging, South Africa
"Installed the ZQ60 at our facility about five months ago for 60ml HDPE body wash bottles, 10-cavity mold. Output has been consistently around 110,000 bottles a day. We had one issue with a solenoid valve in the second month and the after-sales team sent us a replacement part and walked us through the repair via video call the same week. Impressed with the support response. The bottle bases are perfectly flat which matters for our automated packaging line."
Carlos Andrade, Beverage Packaging, Brazil
"We run PS bottles for our lactic acid bacteria yogurt drink line and were worried about processing PS on an IBM machine, but the barrel temperature control on the ZQ60 is excellent. No splay defects, very clear bottles, customers comment on the appearance. Machine has been running for seven months. Logistics from Ever-Power to Brazil took a bit longer than expected but everything arrived in perfect condition and the crating was very good."
Amanda Foster, Pharmaceutical Packaging, United States
"Running 30ml LDPE eyedropper bottles for ophthalmic products here in the US. The ZQ60 maintains the orifice diameter tolerance we need for our sterile filling line within plus or minus 0.05mm across all 10 cavities consistently. We evaluated several injection blow molding machine suppliers and Ever-Power won on dimensional precision and price. Their application engineers understood pharmaceutical requirements from the first call which saved us a lot of time in specification discussions."
Alejandro Ruiz, Food Packaging, Mexico
"We are a contract blow molder in Mexico City producing bottles for food and cosmetic brands. Purchased the ZQ60 eleven months ago and it has been our highest-output machine. Produces 100ml HDPE food sauce bottles beautifully, label panels are perfectly flat and our downstream labeling machine has zero jam issues because of consistent bottle dimensions. The Spanish-language after-sales support Ever-Power arranged for us in Mexico was a nice surprise, made onboarding much easier for our operators."
Anil Sharma, Medical Packaging, India
"We produce 50ml HDPE pharmaceutical bottles for a hospital supply client. Quality requirements are very strict. The ZQ60 has been meeting all our dimensional and visual specifications for four months. What I appreciate most is the maintenance documentation is thorough and the spare-parts list provided covers everything we might need in the first two years. The mold they supplied for us has zero flash on every single bottle which has eliminated an entire manual inspection step from our line."
Informacje dodatkowe
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